Abstract: A soap extrusion system for manufacturing soaps by extruding a plurality of soap materials is described. The soap extrusion system comprises a primary duct with a primary duct inlet and a primary duct outlet, and a secondary duct with a secondary duct inlet and a secondary duct outlet. The secondary duct is concentrically positioned with respect to the primary duct. Further, the soap extrusion system comprises a mixer with a mixer inlet element that comprises a first inlet having multiple channels and a second inlet. In the soap extrusion system, an area of the second inlet and an area of the flange portion are in a ratio of 1:5.85. Further, an area of the mixer outlet and the area of the flange portion are in a ratio of 1:5.85.
CLIAMS:1. A soap extrusion system (100) for manufacturing soaps by extruding a plurality of soap materials, the soap extrusion system (100) comprising:
a primary duct (102) with a primary duct inlet (106) and a primary duct outlet (108), wherein the primary duct (102) is to contain a first soap material; and
a secondary duct (104) with a secondary duct inlet (110) and a secondary duct outlet (114), wherein the secondary duct (104) is fluidically isolated from the primary duct (102), wherein the secondary duct (104) is concentrically positioned with respect to the primary duct (102), such that the primary duct (102) envelopes the secondary duct (104), and wherein the secondary duct (104), is to contain a second soap material; and
a mixer (116) comprising:
a mixer inlet element (202) with a plurality of tapered bar elements (212) comprising:
a first inlet (206) comprising a plurality of channels to receive the first soap material;
a second inlet (208), fluidically isolated from the first inlet (206), wherein the secondary duct outlet (114) is coupled to the second inlet (208), and wherein the second inlet (208) is to receive the second soap material; and
a flange portion (210) of a predefined diameter coupled to the first inlet (206), wherein
the primary duct outlet (108) is coupled to the first inlet (206) to encase the secondary duct outlet (114) and the mixer inlet element (202), and
a spindle-shaped mixer outlet element (204) comprising:
a mixer outlet; and
a plurality of grooves (216), wherein
the flange portion (210) is coupled to the mixer outlet element (204) such that the mixer inlet element (202) encases a first half of the spindle-shaped mixer outlet element (204),
the primary duct (102), the secondary duct (104), and the mixer (116) are arranged such that the first soap material and the second soap material enter alternate grooves from amongst the plurality of grooves (216) of the mixer outlet element (204), and wherein
an area of the second inlet (208) and an area of the flange portion (210) are in a ratio of 1:5.85, and
an area of the mixer outlet and the area of the flange portion (210) are in a ratio of 1:5.85,
a die element (218) having an orifice (220), coupled to the mixer outlet, to extrude soap units comprising alternating layers of the first soap material and the second soap material.
2. The soap extrusion system (100) as claimed in claim 1 further comprising an electric heater (118) with a plurality of heating elements to heat the first soap material, wherein each heating element is positioned over the outer surface of the primary duct (102).
3. The soap extrusion system (100) as claimed in claim 1, wherein the predefined temperature is from about 30 Deg. Celsius (0C) to about 40 0C.
4. The soap extrusion system (100) as claimed in claim 1further comprising an oil heater (120) with at least two heating elements, wherein the at least two heating elements are positioned over an outer surface of the secondary duct (104).
5. The soap extrusion system (100) as claimed in claim 1, wherein the mixer (116) is spindle-shaped.
6. The soap extrusion system (100) as claimed in claim 1, wherein the area of the second inlet (208) is about 12076.27 square millimeter (sq. mm).
7. The soap extrusion system (100) as claimed in claim 1, wherein the area of the mixer outlet is about 12076.27 sq. mm.
8. The soap extrusion system (100) as claimed in claim 6, wherein the predefined diameter is greater than about 150 mm.
9. The soap extrusion system (100) as claimed in claim 6, wherein the predefined diameter is about 300 mm.
10. The soap extrusion system (100) as claimed in claim 1, wherein the area of the flange portion (210) is about 70650 sq. mm.
,TagSPECI:As Attached
| # | Name | Date |
|---|---|---|
| 1 | PD015121IN-SC SPEC FOR E-FILING.pdf | 2015-03-13 |
| 2 | PD015121IN-SC FORM 5.pdf | 2015-03-13 |
| 3 | PD015121IN-SC FORM 3.pdf | 2015-03-13 |
| 4 | PD015121IN-SC FIGURES.pdf | 2015-03-13 |
| 5 | 937-CHE-2015 POWER OF ATTORNEY 19-06-2015.pdf | 2015-06-19 |
| 6 | 937-CHE-2015 FORM-1 19-06-2015.pdf | 2015-06-19 |
| 7 | 937-CHE-2015 CORRESPONDENCE OTHERS 19-06-2015.pdf | 2015-06-19 |
| 8 | 937-CHE-2015-FORM 18 [01-01-2019(online)].pdf | 2019-01-01 |
| 9 | 937-CHE-2015-FER.pdf | 2019-10-03 |
| 10 | 937-CHE-2015-OTHERS [13-03-2020(online)].pdf | 2020-03-13 |
| 11 | 937-CHE-2015-FER_SER_REPLY [13-03-2020(online)].pdf | 2020-03-13 |
| 12 | 937-CHE-2015-DRAWING [13-03-2020(online)].pdf | 2020-03-13 |
| 13 | 937-CHE-2015-CLAIMS [13-03-2020(online)].pdf | 2020-03-13 |
| 14 | 937-CHE-2015-PatentCertificate29-09-2020.pdf | 2020-09-29 |
| 15 | 937-CHE-2015-Marked up Claims_Granted 348112_29-09-2020.pdf | 2020-09-29 |
| 16 | 937-CHE-2015-IntimationOfGrant29-09-2020.pdf | 2020-09-29 |
| 17 | 937-CHE-2015-Drawings_Granted 348112_29-09-2020.pdf | 2020-09-29 |
| 18 | 937-CHE-2015-Description_Granted 348112_29-09-2020.pdf | 2020-09-29 |
| 19 | 937-CHE-2015-Claims_Granted 348112_29-09-2020.pdf | 2020-09-29 |
| 20 | 937-CHE-2015-Abstract_Granted 348112_29-09-2020.pdf | 2020-09-29 |
| 1 | searchstrategy937_01-10-2019.pdf |