Abstract: The present invention provides: a spunbonded nonwoven fabric which at the time of casting thereon a resin solution does not allow a bleed-through of the resin solution due to excessive permeation a peel-off of a film material or any other defect such as nonuniform film or pin hole due to fluffing etc. of a base and which further exhibits film-adhesiveness that is strong enough to prevent the film material from peeling off after film formation; and a production method therefor. The spunbonded nonwoven fabric according to the present invention comprises thermoplastic fibers which each: are composite-type fibers formed by disposing around a high-melting polymer a low-melting polymer having a melting point lower by 10-140°C than that of the high-melting polymer; have non-pressed portions having an apparent density of 0.20-0.60 g/cm3; have a fiber flatness a/b of 1.5-5 when the length of a long axis of the cross-section of the non-pressed portion is a and the length of a short axis thereof is b; and have a ventilation rate that satisfies formula 1. [Ventilation rate (cc/cm2·sec)] = 520×exp(-0.0236×[basis weight (g/m2)] - 2.85×[apparent density (g/cm3)]) ··· [formula 1]
WE CLAIM:
1. A spunbonded nonwoven fabric comprising thermoplastic
fibers, wherein the thermoplastic fiber is a conjugate
fiber in which a low-melting polymer having a melting point
lower by 10 to 140°C than that of a high-melting polymer is
provided around the high-melting polymer, the spunbonded
nonwoven fabric has a non-pressure bonding portion having
an apparent density of 0.20 to 0.60 g/cm , when a long axis
length of a fiber cross section of the non-pressure bonding
portion is a and a short axis length thereof is b, a fiber
flatness a/b is 1.5 to 5, and an air permeability satisfies
[formula 1]:
[air permeability (cc/cm *sec)] £ 520 × exp(-0.0236 × [basis weight (g/m )] - 2.85 × [apparent density (g/cm )])... [formula 1].
2. The spunbonded nonwoven fabric according to claim 1, wherein a compression bonding ratio of the spunbonded nonwoven fabric is 5 to 40%.
3. The spunbonded nonwoven fabric according to claim 1 or 2, wherein the basis weight of the spunbonded nonwoven fabric is 10 to 150 g/m .
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4. The spunbonded nonwoven fabric according to any one of claims 1 to 3, wherein a single fiber fineness of the thermoplastic fiber is 0.5 to 3 dtex.
5. The spunbonded nonwoven fabric according to any one of claims 1 to 4, wherein the thermoplastic fiber is a polyester fiber.
6. A separation membrane support comprising the spunbonded nonwoven fabric according to any one of claims 1 to 5.
7. A production method for a spunbonded nonwoven fabric comprising the following steps (a) to (c) sequentially in this order:
(a) spinning, from a spinneret having a rectangular discharge orifice having an aspect ratio (long side length/short side length) of 1.6 to 8, a conjugate fiber in which a low-melting polymer having a melting point lower by 10 to 140°C than that of a high-melting polymer is provided around the high-melting polymer;
(b) stretching the spun conjugate fibers by suction flow using a high-speed suction gas and collecting the fibers on a moving net conveyor to form the collected fibers into a nonwoven web; and
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(c) partially thermally bonding the obtained nonwoven web at a temperature lower by 5 to 80°C than the melting point of the low-melting polymer.
8. The production method for a spunbonded nonwoven fabric according to claim 7, wherein the conjugate fiber of the step (a) is a polyester fiber.
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| Section | Controller | Decision Date |
|---|---|---|
| # | Name | Date |
|---|---|---|
| 1 | 201947011499-IntimationOfGrant19-02-2024.pdf | 2024-02-19 |
| 1 | 201947011499.pdf | 2019-03-25 |
| 2 | 201947011499-PatentCertificate19-02-2024.pdf | 2024-02-19 |
| 2 | 201947011499-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [25-03-2019(online)].pdf | 2019-03-25 |
| 3 | 201947011499-STATEMENT OF UNDERTAKING (FORM 3) [25-03-2019(online)].pdf | 2019-03-25 |
| 3 | 201947011499-2. Marked Copy under Rule 14(2) [08-02-2024(online)].pdf | 2024-02-08 |
| 4 | 201947011499-Retyped Pages under Rule 14(1) [08-02-2024(online)].pdf | 2024-02-08 |
| 4 | 201947011499-PROOF OF RIGHT [25-03-2019(online)].pdf | 2019-03-25 |
| 5 | 201947011499-Written submissions and relevant documents [08-02-2024(online)].pdf | 2024-02-08 |
| 5 | 201947011499-PRIORITY DOCUMENTS [25-03-2019(online)].pdf | 2019-03-25 |
| 6 | 201947011499-POWER OF AUTHORITY [25-03-2019(online)].pdf | 2019-03-25 |
| 6 | 201947011499-Correspondence to notify the Controller [22-01-2024(online)].pdf | 2024-01-22 |
| 7 | 201947011499-REQUEST FOR ADJOURNMENT OF HEARING UNDER RULE 129A [29-12-2023(online)].pdf | 2023-12-29 |
| 7 | 201947011499-FORM 1 [25-03-2019(online)].pdf | 2019-03-25 |
| 8 | 201947011499-US(14)-ExtendedHearingNotice-(HearingDate-24-01-2024).pdf | 2023-12-29 |
| 8 | 201947011499-DECLARATION OF INVENTORSHIP (FORM 5) [25-03-2019(online)].pdf | 2019-03-25 |
| 9 | 201947011499-COMPLETE SPECIFICATION [25-03-2019(online)].pdf | 2019-03-25 |
| 9 | 201947011499-US(14)-HearingNotice-(HearingDate-04-01-2024).pdf | 2023-12-18 |
| 10 | 201947011499-CLAIMS UNDER RULE 1 (PROVISIO) OF RULE 20 [25-03-2019(online)].pdf | 2019-03-25 |
| 10 | 201947011499-FORM 3 [23-06-2023(online)].pdf | 2023-06-23 |
| 11 | 201947011499-ABSTRACT [16-06-2022(online)].pdf | 2022-06-16 |
| 11 | Correspondence by Agent_Form 1_26-03-2019.pdf | 2019-03-26 |
| 12 | 201947011499-CLAIMS [16-06-2022(online)].pdf | 2022-06-16 |
| 12 | 201947011499-FORM 3 [09-08-2019(online)].pdf | 2019-08-09 |
| 13 | 201947011499-COMPLETE SPECIFICATION [16-06-2022(online)].pdf | 2022-06-16 |
| 13 | 201947011499-FORM 3 [20-06-2020(online)].pdf | 2020-06-20 |
| 14 | 201947011499-FER_SER_REPLY [16-06-2022(online)].pdf | 2022-06-16 |
| 14 | 201947011499-FORM 18 [03-08-2020(online)].pdf | 2020-08-03 |
| 15 | 201947011499-FORM 3 [02-06-2021(online)].pdf | 2021-06-02 |
| 15 | 201947011499-FORM 3 [16-06-2022(online)].pdf | 2022-06-16 |
| 16 | 201947011499-FER.pdf | 2021-12-17 |
| 16 | 201947011499-FORM-26 [16-06-2022(online)].pdf | 2022-06-16 |
| 17 | 201947011499-OTHERS [16-06-2022(online)].pdf | 2022-06-16 |
| 17 | 201947011499-Information under section 8(2) [16-06-2022(online)].pdf | 2022-06-16 |
| 18 | 201947011499-Information under section 8(2) [16-06-2022(online)].pdf | 2022-06-16 |
| 18 | 201947011499-OTHERS [16-06-2022(online)].pdf | 2022-06-16 |
| 19 | 201947011499-FER.pdf | 2021-12-17 |
| 19 | 201947011499-FORM-26 [16-06-2022(online)].pdf | 2022-06-16 |
| 20 | 201947011499-FORM 3 [02-06-2021(online)].pdf | 2021-06-02 |
| 20 | 201947011499-FORM 3 [16-06-2022(online)].pdf | 2022-06-16 |
| 21 | 201947011499-FER_SER_REPLY [16-06-2022(online)].pdf | 2022-06-16 |
| 21 | 201947011499-FORM 18 [03-08-2020(online)].pdf | 2020-08-03 |
| 22 | 201947011499-COMPLETE SPECIFICATION [16-06-2022(online)].pdf | 2022-06-16 |
| 22 | 201947011499-FORM 3 [20-06-2020(online)].pdf | 2020-06-20 |
| 23 | 201947011499-CLAIMS [16-06-2022(online)].pdf | 2022-06-16 |
| 23 | 201947011499-FORM 3 [09-08-2019(online)].pdf | 2019-08-09 |
| 24 | Correspondence by Agent_Form 1_26-03-2019.pdf | 2019-03-26 |
| 24 | 201947011499-ABSTRACT [16-06-2022(online)].pdf | 2022-06-16 |
| 25 | 201947011499-CLAIMS UNDER RULE 1 (PROVISIO) OF RULE 20 [25-03-2019(online)].pdf | 2019-03-25 |
| 25 | 201947011499-FORM 3 [23-06-2023(online)].pdf | 2023-06-23 |
| 26 | 201947011499-COMPLETE SPECIFICATION [25-03-2019(online)].pdf | 2019-03-25 |
| 26 | 201947011499-US(14)-HearingNotice-(HearingDate-04-01-2024).pdf | 2023-12-18 |
| 27 | 201947011499-DECLARATION OF INVENTORSHIP (FORM 5) [25-03-2019(online)].pdf | 2019-03-25 |
| 27 | 201947011499-US(14)-ExtendedHearingNotice-(HearingDate-24-01-2024).pdf | 2023-12-29 |
| 28 | 201947011499-FORM 1 [25-03-2019(online)].pdf | 2019-03-25 |
| 28 | 201947011499-REQUEST FOR ADJOURNMENT OF HEARING UNDER RULE 129A [29-12-2023(online)].pdf | 2023-12-29 |
| 29 | 201947011499-Correspondence to notify the Controller [22-01-2024(online)].pdf | 2024-01-22 |
| 29 | 201947011499-POWER OF AUTHORITY [25-03-2019(online)].pdf | 2019-03-25 |
| 30 | 201947011499-PRIORITY DOCUMENTS [25-03-2019(online)].pdf | 2019-03-25 |
| 30 | 201947011499-Written submissions and relevant documents [08-02-2024(online)].pdf | 2024-02-08 |
| 31 | 201947011499-Retyped Pages under Rule 14(1) [08-02-2024(online)].pdf | 2024-02-08 |
| 31 | 201947011499-PROOF OF RIGHT [25-03-2019(online)].pdf | 2019-03-25 |
| 32 | 201947011499-STATEMENT OF UNDERTAKING (FORM 3) [25-03-2019(online)].pdf | 2019-03-25 |
| 32 | 201947011499-2. Marked Copy under Rule 14(2) [08-02-2024(online)].pdf | 2024-02-08 |
| 33 | 201947011499-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [25-03-2019(online)].pdf | 2019-03-25 |
| 33 | 201947011499-PatentCertificate19-02-2024.pdf | 2024-02-19 |
| 34 | 201947011499.pdf | 2019-03-25 |
| 34 | 201947011499-IntimationOfGrant19-02-2024.pdf | 2024-02-19 |
| 1 | 201947011499_SearchStrategyE_17-12-2021.pdf |