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Spunbonded Nonwoven Fabric And Production Method Therefor

Abstract: The present invention provides: a spunbonded nonwoven fabric which at the time of casting thereon a resin solution does not allow a bleed-through of the resin solution due to excessive permeation a peel-off of a film material or any other defect such as nonuniform film or pin hole due to fluffing etc. of a base and which further exhibits film-adhesiveness that is strong enough to prevent the film material from peeling off after film formation; and a production method therefor. The spunbonded nonwoven fabric according to the present invention comprises thermoplastic fibers which each: are composite-type fibers formed by disposing around a high-melting polymer a low-melting polymer having a melting point lower by 10-140°C than that of the high-melting polymer; have non-pressed portions having an apparent density of 0.20-0.60 g/cm3; have a fiber flatness a/b of 1.5-5 when the length of a long axis of the cross-section of the non-pressed portion is a and the length of a short axis thereof is b; and have a ventilation rate that satisfies formula 1. [Ventilation rate (cc/cm2·sec)] = 520×exp(-0.0236×[basis weight (g/m2)] - 2.85×[apparent density (g/cm3)]) ··· [formula 1]

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
25 March 2019
Publication Number
19/2019
Publication Type
INA
Invention Field
TEXTILE
Status
Email
patent@depenning.com
Parent Application
Patent Number
Legal Status
Grant Date
2024-02-19
Renewal Date

Applicants

TORAY INDUSTRIES, INC.
1-1, Nihonbashi-Muromachi 2-chome, Chuo-ku, Tokyo 1038666

Inventors

1. SHIMADA, Daiki
c/o Shiga Plant, Toray Industries, Inc., 1-1, Sonoyama 1-chome, Otsu-shi, Shiga 5208558
2. IKEJIRI, Yuki
c/o Shiga Plant, Toray Industries, Inc., 1-1, Sonoyama 1-chome, Otsu-shi, Shiga 5208558
3. NAKANO, Yohei
c/o Shiga Plant, Toray Industries, Inc., 1-1, Sonoyama 1-chome, Otsu-shi, Shiga 5208558

Specification

WE CLAIM:
1. A spunbonded nonwoven fabric comprising thermoplastic
fibers, wherein the thermoplastic fiber is a conjugate
fiber in which a low-melting polymer having a melting point
lower by 10 to 140°C than that of a high-melting polymer is
provided around the high-melting polymer, the spunbonded
nonwoven fabric has a non-pressure bonding portion having
an apparent density of 0.20 to 0.60 g/cm , when a long axis
length of a fiber cross section of the non-pressure bonding
portion is a and a short axis length thereof is b, a fiber
flatness a/b is 1.5 to 5, and an air permeability satisfies
[formula 1]:
[air permeability (cc/cm *sec)] £ 520 × exp(-0.0236 × [basis weight (g/m )] - 2.85 × [apparent density (g/cm )])... [formula 1].
2. The spunbonded nonwoven fabric according to claim 1, wherein a compression bonding ratio of the spunbonded nonwoven fabric is 5 to 40%.
3. The spunbonded nonwoven fabric according to claim 1 or 2, wherein the basis weight of the spunbonded nonwoven fabric is 10 to 150 g/m .
70

4. The spunbonded nonwoven fabric according to any one of claims 1 to 3, wherein a single fiber fineness of the thermoplastic fiber is 0.5 to 3 dtex.
5. The spunbonded nonwoven fabric according to any one of claims 1 to 4, wherein the thermoplastic fiber is a polyester fiber.
6. A separation membrane support comprising the spunbonded nonwoven fabric according to any one of claims 1 to 5.
7. A production method for a spunbonded nonwoven fabric comprising the following steps (a) to (c) sequentially in this order:

(a) spinning, from a spinneret having a rectangular discharge orifice having an aspect ratio (long side length/short side length) of 1.6 to 8, a conjugate fiber in which a low-melting polymer having a melting point lower by 10 to 140°C than that of a high-melting polymer is provided around the high-melting polymer;
(b) stretching the spun conjugate fibers by suction flow using a high-speed suction gas and collecting the fibers on a moving net conveyor to form the collected fibers into a nonwoven web; and
71

(c) partially thermally bonding the obtained nonwoven web at a temperature lower by 5 to 80°C than the melting point of the low-melting polymer.
8. The production method for a spunbonded nonwoven fabric according to claim 7, wherein the conjugate fiber of the step (a) is a polyester fiber.
72

Documents

Orders

Section Controller Decision Date

Application Documents

# Name Date
1 201947011499-IntimationOfGrant19-02-2024.pdf 2024-02-19
1 201947011499.pdf 2019-03-25
2 201947011499-PatentCertificate19-02-2024.pdf 2024-02-19
2 201947011499-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [25-03-2019(online)].pdf 2019-03-25
3 201947011499-STATEMENT OF UNDERTAKING (FORM 3) [25-03-2019(online)].pdf 2019-03-25
3 201947011499-2. Marked Copy under Rule 14(2) [08-02-2024(online)].pdf 2024-02-08
4 201947011499-Retyped Pages under Rule 14(1) [08-02-2024(online)].pdf 2024-02-08
4 201947011499-PROOF OF RIGHT [25-03-2019(online)].pdf 2019-03-25
5 201947011499-Written submissions and relevant documents [08-02-2024(online)].pdf 2024-02-08
5 201947011499-PRIORITY DOCUMENTS [25-03-2019(online)].pdf 2019-03-25
6 201947011499-POWER OF AUTHORITY [25-03-2019(online)].pdf 2019-03-25
6 201947011499-Correspondence to notify the Controller [22-01-2024(online)].pdf 2024-01-22
7 201947011499-REQUEST FOR ADJOURNMENT OF HEARING UNDER RULE 129A [29-12-2023(online)].pdf 2023-12-29
7 201947011499-FORM 1 [25-03-2019(online)].pdf 2019-03-25
8 201947011499-US(14)-ExtendedHearingNotice-(HearingDate-24-01-2024).pdf 2023-12-29
8 201947011499-DECLARATION OF INVENTORSHIP (FORM 5) [25-03-2019(online)].pdf 2019-03-25
9 201947011499-COMPLETE SPECIFICATION [25-03-2019(online)].pdf 2019-03-25
9 201947011499-US(14)-HearingNotice-(HearingDate-04-01-2024).pdf 2023-12-18
10 201947011499-CLAIMS UNDER RULE 1 (PROVISIO) OF RULE 20 [25-03-2019(online)].pdf 2019-03-25
10 201947011499-FORM 3 [23-06-2023(online)].pdf 2023-06-23
11 201947011499-ABSTRACT [16-06-2022(online)].pdf 2022-06-16
11 Correspondence by Agent_Form 1_26-03-2019.pdf 2019-03-26
12 201947011499-CLAIMS [16-06-2022(online)].pdf 2022-06-16
12 201947011499-FORM 3 [09-08-2019(online)].pdf 2019-08-09
13 201947011499-COMPLETE SPECIFICATION [16-06-2022(online)].pdf 2022-06-16
13 201947011499-FORM 3 [20-06-2020(online)].pdf 2020-06-20
14 201947011499-FER_SER_REPLY [16-06-2022(online)].pdf 2022-06-16
14 201947011499-FORM 18 [03-08-2020(online)].pdf 2020-08-03
15 201947011499-FORM 3 [02-06-2021(online)].pdf 2021-06-02
15 201947011499-FORM 3 [16-06-2022(online)].pdf 2022-06-16
16 201947011499-FER.pdf 2021-12-17
16 201947011499-FORM-26 [16-06-2022(online)].pdf 2022-06-16
17 201947011499-OTHERS [16-06-2022(online)].pdf 2022-06-16
17 201947011499-Information under section 8(2) [16-06-2022(online)].pdf 2022-06-16
18 201947011499-Information under section 8(2) [16-06-2022(online)].pdf 2022-06-16
18 201947011499-OTHERS [16-06-2022(online)].pdf 2022-06-16
19 201947011499-FER.pdf 2021-12-17
19 201947011499-FORM-26 [16-06-2022(online)].pdf 2022-06-16
20 201947011499-FORM 3 [02-06-2021(online)].pdf 2021-06-02
20 201947011499-FORM 3 [16-06-2022(online)].pdf 2022-06-16
21 201947011499-FER_SER_REPLY [16-06-2022(online)].pdf 2022-06-16
21 201947011499-FORM 18 [03-08-2020(online)].pdf 2020-08-03
22 201947011499-COMPLETE SPECIFICATION [16-06-2022(online)].pdf 2022-06-16
22 201947011499-FORM 3 [20-06-2020(online)].pdf 2020-06-20
23 201947011499-CLAIMS [16-06-2022(online)].pdf 2022-06-16
23 201947011499-FORM 3 [09-08-2019(online)].pdf 2019-08-09
24 Correspondence by Agent_Form 1_26-03-2019.pdf 2019-03-26
24 201947011499-ABSTRACT [16-06-2022(online)].pdf 2022-06-16
25 201947011499-CLAIMS UNDER RULE 1 (PROVISIO) OF RULE 20 [25-03-2019(online)].pdf 2019-03-25
25 201947011499-FORM 3 [23-06-2023(online)].pdf 2023-06-23
26 201947011499-COMPLETE SPECIFICATION [25-03-2019(online)].pdf 2019-03-25
26 201947011499-US(14)-HearingNotice-(HearingDate-04-01-2024).pdf 2023-12-18
27 201947011499-DECLARATION OF INVENTORSHIP (FORM 5) [25-03-2019(online)].pdf 2019-03-25
27 201947011499-US(14)-ExtendedHearingNotice-(HearingDate-24-01-2024).pdf 2023-12-29
28 201947011499-FORM 1 [25-03-2019(online)].pdf 2019-03-25
28 201947011499-REQUEST FOR ADJOURNMENT OF HEARING UNDER RULE 129A [29-12-2023(online)].pdf 2023-12-29
29 201947011499-Correspondence to notify the Controller [22-01-2024(online)].pdf 2024-01-22
29 201947011499-POWER OF AUTHORITY [25-03-2019(online)].pdf 2019-03-25
30 201947011499-PRIORITY DOCUMENTS [25-03-2019(online)].pdf 2019-03-25
30 201947011499-Written submissions and relevant documents [08-02-2024(online)].pdf 2024-02-08
31 201947011499-Retyped Pages under Rule 14(1) [08-02-2024(online)].pdf 2024-02-08
31 201947011499-PROOF OF RIGHT [25-03-2019(online)].pdf 2019-03-25
32 201947011499-STATEMENT OF UNDERTAKING (FORM 3) [25-03-2019(online)].pdf 2019-03-25
32 201947011499-2. Marked Copy under Rule 14(2) [08-02-2024(online)].pdf 2024-02-08
33 201947011499-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [25-03-2019(online)].pdf 2019-03-25
33 201947011499-PatentCertificate19-02-2024.pdf 2024-02-19
34 201947011499.pdf 2019-03-25
34 201947011499-IntimationOfGrant19-02-2024.pdf 2024-02-19

Search Strategy

1 201947011499_SearchStrategyE_17-12-2021.pdf

ERegister / Renewals

3rd: 03 Apr 2024

From 25/08/2019 - To 25/08/2020

4th: 03 Apr 2024

From 25/08/2020 - To 25/08/2021

5th: 03 Apr 2024

From 25/08/2021 - To 25/08/2022

6th: 03 Apr 2024

From 25/08/2022 - To 25/08/2023

7th: 03 Apr 2024

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8th: 03 Apr 2024

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9th: 06 Jul 2025

From 25/08/2025 - To 25/08/2026