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Steel Plate Material Method For Producing Same And Device For Producing Same And Method For Producing Press Molded Article Using Said Steel Plate Material

Abstract: This steel plate material (11) is plate shaped and is used in the production of a press molded article having an open cross section containing a bent section. The steel plate material (11) is provided with a band shaped thick region (12) that is singular across all regions and has an increased thickness and thin regions (13A 13B) having a thinner thickness than that of the thick region (12) and that neighbor the thick region (12) on both sides. Of the obverse surface (11a) and reverse surface (11b) of the steel plate material (11) a thickness step (12a) is formed along one side among the two sides of the thick region (12) at the obverse surface (11a) and a thickness step (12b) is formed along the other side among the two sides of the thick region (12) at the reverse surface (11b). By means of using the steel plate material (11) in the production of a press molded article it is possible to optimize the strength of the press molded article and it is possible to suppress production cost.

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Patent Information

Application #
Filing Date
14 April 2016
Publication Number
36/2016
Publication Type
INA
Invention Field
MECHANICAL ENGINEERING
Status
Email
Parent Application
Patent Number
Legal Status
Grant Date
2023-11-16
Renewal Date

Applicants

NIPPON STEEL & SUMITOMO METAL CORPORATION
6 1 Marunouchi 2 chome Chiyoda ku Tokyo 1008071

Inventors

1. ITO Yasuhiro
c/o Nippon Steel & Sumitomo Metal Corporation 6 1 Marunouchi 2 chome Chiyoda ku Tokyo 1008071
2. NAKAZAWA Yoshiaki
c/o Nippon Steel & Sumitomo Metal Corporation 6 1 Marunouchi 2 chome Chiyoda ku Tokyo 1008071

Specification

DESCRIPTION TITLE OF NVENTION: BLANK STEEL PLATE, PRODUCTION METHOD AND PRODUCTION DEVICE THEREFOR, AND PRODUCTION METHOD FOR PRESS-FORMED PRODUCT USING BLANK STEEL PLATE TECHNICAL FIELD [OOOl] The present invention relates to a press-formed product suitable for structural members that form a car body of an automobile, in particular relates to a blank steel plate used for producing the press-formed product, and aproduction method and a production device therefor. Furthennore, the present invention relates to a production method for a press-formed product using the blank steel plate. BACI 1.2 (due to work hardening) Structural members for which the press-formed product 1 according to the present embodiment is used include a bumper reinforcement, a door impact beam, a front side member, a rear side member, a center pillar outer reinforcement, a floor cross member, bulkhead, a rocker reinforcement, and the like. The overall length of the press-formed product 1 is from about 1000 mm, as in a bumper reinforcement, a front slde member, a rear side member, or the like, to about 100 mm as in a cubic bulkhead. [0061] A bumper reinforcement, a door impact beam, and a center pillar outer reinforcement are structural members that are assumed to be subjected to collapse by three-point bending occurring when a car body has a collision on the side face thereof (hereafter, referred to as three-point bending collapse). When the pressformed products 1, for example, illustrated in FIG. 1A and FIG. lC, namely the press-formed products 1 having thickened ridge portions disposed on the outside of a car body are applied to such structural members, it is possible to enhance performances in the three-point bending collapse. [0062] A front side member and a rear side member are structural members that are assumed to be subjected to collapse in an axis direction (longitudinal direction) occurring when a car body has a collision from the front or rear thereof (hereafter, refel~edto as axial collapse). When the press-formed product 1, for example, illustrated in FIG. ID, namely the press-formed product 1 having a thickened ridge portion, among the ridge portions that curve at one, or two or more spots, positioned inside the curve is applied to this structural member, it is possible to enhance performances in the axial collapse. [0063] The press-formed products 1 according to the present embodiment are produced using partially thickened blanks to be described later. When a partially thickened blank is formed by press working, a high-tensile steel plate having a tensile strength of 440 MPa or more can be used as a starting material. Therefore, the press-fonned products 1 produced using partially thickened blanks according to the present embodiment have high strengths. [0064] The partially thickened blank according to the present embodiment is made up of a homogeneous steel plate and has no weld zones seen in the TWB. Therefore, the press-formed products 1 produced using partially thickened blanks according to the present embodiment have no weld zones, and thus there is no risk of rupture in a weld zone at the time of collision. [0065] In the press-formed products 1 according to the present embodiment, microstructures in the thickened portions of the ridge portions (see the bold lines in FIG. 1A to FIG. ID, and FIG. 2A and FIG. 2B) are work-hardening micro-structures made by press working. This is for the following reason. The thickened portions of the ridge portions are equivalent to thick areas of a partially thickened blank to be described later. The thick areas are caused to develop large distortions and subjected to work hardening by press working at the time of forming the partially thickened blank. For this reason, the micro-structures in the thickened portions of the ridge portions are the inheritance of work-hardening micro-structures in the thick areas of the partially thickened blank, so as to have work-hardening micro-structures. [0066] Note that, in the case of a technique in which a TWB, a TRB, or the like is employed as a blank steel plate, thickened areas of the TWB or TRB are not subjected to work hardening, and thus the thickened portions of a press-formed product fonned using the TWB or TRB do not have work-hardening micro-structures, Also in the case of a technique in which ridge portions of the press-formed product are subjected to buildup welding, the thickened portions subjected to the buildup welding do not have work-hardening micro-structures. [0067] As will be described later, when a press-formed product 1 is produced by cold or warm press working using a partially thickened blank according to the present embodiment, the work-hardening micro-structures in the thick areas of the partially thickened blank are effectively canied on by the thickened portions of the ridge portions of the press-formed product 1. For this reason, the synergetic effect of thickening and work hardening to the ridge portions makes the press-formed product 1 more excellent in flexural rigidity, torsional rigidity, performances in three-point bending collapse, performances in axial collapse, and the like. [0068] [Blank Steel Plate (Partially Thickened Blank)] FIG. 3A and FIG. 3B are diagrams schematically illustrating an example of the blank steel plate according to the present embodiment. Of these drawings, FIG. 3A is a perspective view of the whole of the blank steel plate. FIG. 3B is a cross sectional view illustrating the vicinity of a thick area in a magnified manner. A partially thickened blank 11, which is the blank steel plate illustrated in FIG. 3A and FIG. 3B, is an example of a partially thickened blank that is used for producing the press-formed product 1 in the first example illustrated in FIG. 1A. The pressfanned product 1 in the first example is hat-shaped, and the vertical wall portions 3 and the flange portions 4 are symmetrically disposed across the top panel portion 2. Note that FIG. 3B illustrates the appearance from the center to one end portion of the partially thickened blank in the width direction thereof. The appearance as far as the other end portion is symmetrically identical and will not be illustrated. [0069] The partially thickened blank 11 according to the present embodiment includes belt-shaped thick areas 12 having an increased thickness and thin areas 13A and 13B that are adjacent to the both sides of the thick areas 12 and having a thickness smaller than that of the thick areas. As illustrated in FIG. 3B, the thick areas 12 are provided at positions corresponding to the ridge portions 7, which are the thickened portions of the press-formed product 1 (see the bold lines in FIG. 1A). The thin areas 13A and 13B are provided at positions corresponding to the top panel portion 2, the vertical wall portions 3, and the flange portions 4 of the press-formed product 1. [0070] In the partially thickened blank 11, on one of a fkont surface 1 la and back face l lb (the front surface 1 la in FIG. 3B), a step height 12a in thickness is formed along one side portion of the both side portions of the thick area 12. In addition, on the other of the front surface 1 la and the back face 1 lb (the back face 1 lb in FIG. 3B), a step height 12b in thickness is formed along the other side portion of the both side portions of the thick area 12. [0071] Such a partially thickened blank 11 is produced by press working using a simple press device to be described later. A starting material used in this production is a single steel plate. Therefore, the partially thickened blank 11 does not have a weld zone as in the TWB but is homogeneous across its entirety. [0072] In the partially thickened blank 11, the hardness at the thickness centers of the thick areas 12 is higher than the hardness at the thickness centers of the thin areas 13A and 13B. As will be illustrated later, this is because the thick areas 12 are caused to develop large distortions and are subjected to work hardening by press working at the time of forming the partially thickened blank. [0073] In addition, the increase in the thickness of the thick areas 12 with respect to the thickness of the thin areas 13A and 13B is 20% or more. [0074] [Producing Blank Steel Plate (Partially Thickened Blank)] FIG. 4A to FIG. 4D are cross sectional views schematically illustrating an example of a forming process of a blank steel plate according to the present embodiment. Of these drawings, FIG. 4A illustrates the state at the start of forming. FIG. 4B illustrates the state at the initial stage of forming. FIG. 4C illustrates the state at the middle stage of forming. FIG. 4D illustrates the state at the end of forming. The forming process illustrated in FIG. 4A to FIG. 4D is an example of the case of forming the partially thickened blank 11 illustrated in FIG. 3A and FIG. 3B (to be used for producing the press-formed product 1 in the first example illustrated in FIG. 1A). Note that FIG. 4A to FIG. 4D illustrate the appearance from the center to one end portion of the steel plate in the width direction thereof. The appearance as far as the other end portion is symmetrically identical and will not be illustrated. [0075] A production device for forming the partially thickened blank 11 (hereafter, referred to as a "blank production device") subjects a starting material 15, which is a steel plate having a constant thickness, to press working. The thickness of the starting material 15 is the same as that of the thin areas 13A and 13B of the partially thickened blank 1 1. [0076] As illustrated in FIG. 4A to FIG. 4D, the blank production device includes a punch 21 and a blank holder 22 as an upper press die and includes a die 23 and a pad 24 as a lower press die. The blank holder 22 is disposed adjacent to the punch 21. The die 23 is disposed facing the blank holder 22 and facing a part of the punch 21. The pad 24 is disposed adjacent to the die 23 and facing the punch 21. [0077] The punch 21 and the blank holder 22 can be moved up and down independently of each other. The pad 24 is urged toward the punch 21, and the pad 24 is moved down with a press by the descent of the punch 21 and is moved up with the release of the press by the ascent of the punch 21. The die 23 is i~nrnobilized. [0078] The interval between the blank holder 22 and the pad 24 in the horizontal direction is set to be the same as the width of the thick areas 12 of the partially thickened blank 11. The term "the width of the thick areas 12" described here refers to, as illustrated in FIG. 3B, the width from the step height 12a formed on the one side portion of the thick area 12 to the step height 12b formed on the other side portion. [0079] In addition, on the upper face of the die 23, namely the surface that faces the blank holder 22, a projecting portion 23a is provided. The projecting portion 23a is disposed closer to the center in the horizontal direction than an end portion of the starting material 15. [0080] Using the blank production device having such a configuration, the partially thickened blank 11 is produced through the following processes. First, the starting material 15 is prepared. The type of a steel plate for the starting material 15 is not specially limited, and a high-tensile steel plate having a tensile strength of 440 MPa or more may be used. [0081] In the state before fonning, the punch 21 and the blank holder 22 of the upper press die is at a top dead center, being retracted upward from the pad 24 and the die 23 of the lower press die. In this state, the upper face of the pad 24 is disposed at a position higher than the upper face of the die 23. Then, the starting material 15 is placed on the pad 24. [0082] From this state, fonning by press working is started. First, the punch 21 and the blank holder 22 are moved down together, and the lower faces of the punch 21 and the blank holder 22 come into contact with the starting material 15. This makes, as illustrated in FIG. 4A, an area 17A, which is a part of the starting material 15, sandwiched between the punch 21 and the pad 24 and locked. The area 17A at the center of the starting material 15 in the width direction thereof corresponds to the area of the top panel portion 2 of the press-fonned product 1 illustrated in FIG. lA, namely the thin area 13A at the center of the partially thickened blank 11 in the width direction thereof illustrated in FIG. 3A. [0083] Subsequently, the descent of the punch 21 is stopped, and only the descent of the blank holder 22 is continued. Then, the end portion of the starting material 15 is pushed by the blank holder 22. This causes, as illustrated in FIG. 4B, the starting material 15 is bent from the side portion of the area 17A locked by the punch 21 and the pad 24. [0084] The push of the starting material 15 by the descent of the blank holder 22 is further continued. Then, as illustrated in FIG. 4C, an area 17B in an end portion of the starting material 15 is sandwiched between the blank holder 22 and the die 23 and locked. The blank holder 22 reaches a bottom dead center in this state. The area 17B in the end portion of the starting material 15 corresponds to the area of the vertical wall portion 3 and the flange portion 4 of the press-formed product 1 illustrated in FIG. lA, namely the thin area 13B in an end portion of the partially thickened blank 11 illustrated in FIG. 3A. [0085] The process thus far (hereafter, also referred to as a "first step") brings the starting material 15 into the state where, as illustrated in FIG. 4C, the area 17A sandwiched between the punch 21 and the pad 24, and the area 17B sandwiched between the blank holder 22 and the die 23 are displaced to different planes that are parallel to each other. In the space between the blank holder 22 and the pad 24, a belt-shaped area 16, which runs to the area 17A and the area 17B and inclines with respect to the both of them, is formed. The inclining area 16 of the starting material 15 corresponds to the areas of the ridge poltions 7, which are the thickened portions of the press-formed product 1 illustrated in FIG. 1A (see the bold lines in FIG. lA), namely the thick areas 12 of the partially thickened blank 11 illustrated in FIG. 3A. [0086] In addition, the end face of the area 17B sandwiched between the blank holder 22 and the die 23 is in contact with or leaves a slight gap with respect to the side face of the projecting portion 23a on the die 23. FIG. 4C illustrates the state of leaving the slight gap. [0087] Through the first step, the starting material 15 is segmented into the inclining area 16 (hereafter, also referred to as a "first area") and the areas 17A and 17B adjacent to the both side portions of the fxst area 16 and parallel to each other (hereafter, also referred to as "second areas"). A width L of the inclining first area 16 is larger than the width of the thick areas 12 of the partially thickened blank 11 illustrated in FIG. 3A. This is because the inclining fust area 16 exists in the space between the blank holder 22 and the pad 24 in such a manner as to incline, and the interval of the space in the horizontal direction is set to be the same as the width of the thick areas 12. [OOSS] Subsequently, the transition to a second step is made. In the second step, the descent of the punch 21 is resumed. Then, the area 17A, which is the widthdirection- center portion of the starting material 15 (the second area), is pushed while being restrained in tenns of movement in the width direction thereof by being sandwiched between the punch 21 and the pad 24. At that point, the area 17B in the end portion of the starting material 15 (the second area) is also restrained in terms of movement in the width direction thereof by being sandwiched between the blank holder 22 and the die 23. For this reason, the inclining first area 16 of the starting material 15 existing in the space between the blank holder 22 and the pad 24 is compressed to expand, and the inclination angle thereof is gradually lessened. This makes the thickness of the first area 16 gradually increase. [0089] In addition, at that point, by the end face of the second area 17B coming into contact with the side face of the projecting portion 23a on the die 23, the movement of the second area 17B in the width direction thereof is reliably restrained. For this reason, even an insufficient restraint on the second area 17B by being sandwiched by the blank holder 22 and the die 23 has no trouble. [0090] Subsequently, the push of the starting material 15 by the descent of the punch 21 is continued, and finally the punch 21 reaches the bottom dead center. That is, as illustrated in FIG. 4D, in the starting inaterial 15, the area 17A sandwiched between the punch 21 and the pad 24 (the second area) becomes flush with the area 17B sandwiched between the blank holder 22 and the die 23 (the second area). In short, both the second areas 17A and 17B are displaced until they are flush with each other. In this state, the upper face of the pad 24 is disposed at a position that is slightly higher than the upper face of the die 23. The lower face of the punch 21 is disposed at a position that is slightly higher than the lower face of the blank holder 22. [0091] This makes the width of the first area 16 compressed to the interval between the blank holder 22 and the pad 24 in the horizontal direction, namely the width of the thick areas 12 of the partially thickened blank 11 illustrated in FIG. 3A. Furthennore, the first area 16 expands by the compression and at the same time crushed into a flat plane by the punch 21 and the die 23 facing each other. As the result, the thickness of the first area 16 increases, becoming thicker than the thickness of the starting material 15 itself, namely the second areas 17A and 17B. The thickness of the first area 16 is determined by the interval between the lower face of the punch 21 and the upper face of the die 23, namely the position of the punch 21 at the bottom dead center. [0092] As illustrated in FIG. 4D, by such press working, the partially thickened blank 11 illustrated in FIG. 3A and FIG. 3B is formed from the starting material 15. The belt-shaped first area 16 increasing in thickness becomes the thick area 12. The second areas 17A and 17B adjacent to the both sides of the first area 16 (thick area 12) become the thin areas 13A and 13B, which have a thickness smaller than that of the thick areas 12. [0093] Here, in the first step of the above producing process for a partially thickened blank, a preferable condition for the formation of .the inclining fxst area 16 are as follows. [0094] FIG. 5 is a diagram illustrating a thickening-allowed range in the producing process for a partially thickened blank. As illustrated in FIG. 4C, at the time of forming the inclining fust area 16, when the width of the first area 16 is denoted by L [mnm], the thickness of the starting material 15 (frst area 16) is denoted by t [mm], the inclination angle of the first area 16 with respect to the horizontal second areas 17A and 17B is denoted by 0 ['I, and the yield strength of the starting material 15 is denoted by YS [MPa], there is a correlation between them and the thickeningallowed range. [0095] As illustrated in FIG. 5, if the condition represented by the following Formula (1) is satisfied, no buckling occurs in the process in which the inclining first area 16 is compressed and formed into the thick area 12. (Lit) x (l/cosO) 2-5.1 x 10-6x (YS)'+ 11.5 (1) [0096] This condition represented by Formula (1) is valid when a steel plate having a tensile strength of 440 MPa or more is used as the startmg material 15. [0097] The present inventors conducted a test to form a partially thickened blank using various steel plates having tensile strengths ranging froin 440 to 980 MPa, while varying the width L [im], the thickness t [mm], the inclination angle 0 ["I in the above Formula (1). On the basis of this test, the present inventors studied the influence of a steel plate strength on the possibility of partial thickening. [0098] Here, the condition of failing to perform thickening working is detennined to be a condition of bringing about a phenomenon where the inclining first area 16 buckles in a coinpression process and is thereby folded in an overlapping manner (hereafter, referred to as "overlap buckling"). The overlap buckling remains in a press-formed product in the end. For this reason, the press-formed product is degraded in appearance and considered to be a defective item. In addition, the overlap buckling may reduce fatigue characteristics or the like of the press-fonned product. [0099] In the case of using a 440 MPa-class steel plate, the overlap buckling occurred when "(Llt) x (IIcosO)", a parameter into which the geoinetrical factors of the inclining first area 16 are combined (hereafter, also referred to as a "parameter Q"), becomes about 10.87 or more. The condition of inalting the parameter Q about 10.87 is, for example, the case where t = 1.6 mm, L = 10 nnn, and O = 55'. In the case where the thickness t is small, the width L is large, and the inclination angle O is large as compared with this condition, the overlap buckling is more prone to occur. [OIOO] The present inventors conducted the same test on the other steel grades, and the overlap buckling occurred under the following conditions. - 590 MPa-class steel plate: the condition that the parameter Q becomes about 10.58 (e.g., t = 1.6mm,L= lOmm,andO=54") - 980 MPa-class steel plate: the condition that the parameter Q becomes about 9.17(e.g.,t=1.6mm,L=101nm,and0=47~) [OlOl] Thus, the present inventors studied the relation between the parameter Q the yield strength YS, a material property value having a high correlation with the occurrence of buckling. Here, the yield strengths YS of various steel plates are as follows. - 440 MPa-class steel plate: the yield strength YS is 352 MPa - 590 MPa-class steel plate: the yield strength YS is 424 MPa - 980 MPa-class steel plate: the yield strength YS is 676 MPa The present inventors found, as the result, that the overlap buckling can be suppressed if the parameter Q and the yield strength YS satisfy the condition represented by the above Formula (1). [0102] The increase of the thickness of the first area 16 with respect to the thickness of the second areas 17A and 17B (hereafter, also referred to as a "thickening rate") is substantially "((l/cos0) - 1) x 100" %. In a partially thickened blank, the thickening rate thereof is the increasing rate of the thickness of the thick area 12 with respect to the thickness of the thin areas 13A and 13B. The thickening rate is preferably 20% or more. [0103] As long as the condition represented by the above Formula (1) is satisfied, the thickening working is possible. If a desired thickening rate, hardness, and the like cannot be obtained by one thickening working, the thickening working may be repeated on the same first area 16 a plurality of times. [0 1041 The projecting portion 23a provided on the upper face of the die 23, as described above, comes into contact with the second area 17B of the starting material 15 to play a role of restraining the movement of the second area 17B in the width direction thereof (see FIG. 4D). The projecting portion 23a has a height identical to or smaller than the thickness of the starting material 15 (thickness of the thin areas 13A and 13B of the partially thickened blank 11). When the projecting portion 23a is higher than the thickness of the starting material 15, the projecting portion 23a comes into contact with the blank holder 22 when the blank holder 22 reaches the bottom dead center. This makes sandwiching of the second area 17B by the blank holder 22 and the die 23 insufficient, causing a wrinkle in the second area 17B. For example, when the thickness of the starting material 15 is 1.6 mm, the height of the projecting portion 23a may be set at 1.3 mm. [0105] Note that, the above blank production device illustrated in FIG. 4A to FIG. 4D has the configuration in which the punch 21 and the blank holder 22 are disposed as the upper press die, and the die 23 and the pad 24 are disposed as the lower press die but may have the configuration in which the disposition of the upper and lower press dies is vertically reversed. In addition, as to the names of the upper and lower press dies, the press die having reference numeral 21 may be referred to as a pad instead of the punch, the press die having reference numeral 22 may be referred to as a die instead of the blank holder, the press die having reference numeral 24 may be referred to as a punch instead of the pad, and the press die having reference numeral 23 may be referred to as a blank holder instead of the die. [0 1061 By the press working using the above blank production device, the above partially thickened blank 11 can be produced. The blank production device is simple and dispenses with a special press die and a special structure. Therefore, it is possible to suppress manufacturing cost to produce the partially thickened blank 11. In addition, the partially thickened blank 11 is planar and includes thick areas. For this reason, perfonning press working on the partially thickened blank 11 yields a press-formed product the strength of which can be optimized. [0107] [Producing Press-formed product] FIG. 6A and FIG. 6B are cross sectional views schematically illustrating an example of a fonning process of the press-formed product according to the present embodiment. Of these drawings, FIG. 6A illustrates the state at the start of forming. FIG. 6B illustrates the state at the end of forming. The forming process illustrated in FIG. 6A and FIG. 6B is an example of the case of forming the press-formed product 1 in the first example illustrated in FIG. 1A using the partially thickened blank 11 illustrated in FIG. 3A and FIG. 3B. Note that FIG. 6A and FIG. 6B illustrate the appearance from the center in the width direction to one end portion of a steel plate. The appearance as far as the other end portion is symmetrically identical and will not be illustrated. [0 1081 A production device for forming the press-fonned product 1 (hereafter, also referred to as a "pressed body production device") is a press device that uses the partially thickened blank 11 and performs press working such that the thick area 12 of the partially thickened blank 11 forms the ridge portions 7 (bent portions 5) of the press-formed product 1. As illustrated in FIG. 6A and FIG. 6B, the pressed body production device includes punch 3 1 as an upper press die, and includes a die 32 and a pad 33 as a lower press die. [0109] The punch 3 1 includes an impression portion in which the shape of the pressformed product 1 is formed and a shoulder portion 3 la that corresponds to the ridge portion 7 (bent portion 5) of the press-formed product 1, as a part of the impression portion. The die 32 and the pad 33 are adjacent to each other, both of which are disposed facing the punch 3 1. The pad 33 is a press die for forming the top panel portion 2 of the press-formed product 1 and is disposed on the center side from the shoulder portion 3 la of the punch 3 1 in the horizontal direction. The die 32 is a press die for forming the vertical wall portions 3 and the flange portions 4 of the press-formed product 1. [OllO] The punch 3 1 can be inoved up and down. The pad 33 is urged toward the punch 31 and is moved down with a press by the descent of the pad 33 and is moved up with the release of the press by the ascent of the pad 33. The die 32 is immobilized. [Olll] Using the pressed body production device having such a configuration, the press-formed product 1 is produced through the following process. In the state before forming, the punch 3 1 of the upper press die is at a top dead center, being retracted upward from the pad 33 and the die 32 of the lower press die. In this state, the upper face of the pad 33 is identical in height to the upper face of the die 32. Then, the above partially thickened blank 11 is placed on the pad 33 and the die 32. In this state, of the thin areas 13A and 13B of the partially thickened blank 11, the thin area 13A at the center in a width direction is disposed on the pad 33, and the thin area 13B in an end portion are disposed on the die 32. The thick area 12 of the partially thickened blank 11 coincides with a position immediately below the shoulder portion 31a of the punch 31. [0112] From this state, fonning by press working is started. First, the punch 31 is moved down, coming into contact with the partially thickened blank 11. This brings the state that, as illustrated in FIG. 6A, the thin area 13A at the center in the width direction of the partially thickened blank 11 is sandwiched between the punch 3 1 and the pad 33 and locked. [0113] Subsequently, the descent of the punch 31 is continued. Then, the thin area 13B in the end portion of the partially thickened blank 11 is pushed by the die 32. This causes the partially thickened blank 11 to be bent from the thick area 12. As the result, the bent portion 5 (ridge portion 7) is formed in the thick area 12, and with the formation of the bent portion 5, the thin area 13A sandwiched between the punch 3 1 and the pad 33 becomes the top panel portion 2. [0114] Furthermore, the push of the partially thickened blank 11 by the descent of the punch 3 1 is continued, and finally the punch 3 1 reaches a bottom dead center. This causes, as illustrated in FIG. 6B, the bent portion 6 (ridge portion 8) to be fonned in the thin area 13B in the end portion of the partially thickened blank 11, and with the formation of the bent portion 5, the vertical wall portions 3 and the flange portions 4 are formed. [0115] By such press working, the press-fonned product 1 illustrated in FIG. 1A is formed from the above partially thickened blank 11. [0116] As described above, by using the above pressed body production device, and subjecting the above partially thickened blank 11 to press working, it is possible to produce the press-formed product 1 having a partially large thickness, and for which the optimization of strength is possible. The pressed body production device is, as with the above blank production device, is simple and dispenses with a special press die and a special structure. Therefore, it is possible to suppress manufacturing costs in producing not only the partially thickened blank 11 but also the press-formed product 1. [0117] The press working by the above pressed body production device may be performed in a cold manner or in a warm manner. Warm press working means that the press working is performed in the state where the temperature of the partially thickened blank 1 1 in forming start is from 200°C to less than the point Ac3. In contrast, cold press working means that the press working is performed in the state where the temperature of the partially thickened blank 11 in forming start is less than about 200°C. By the cold or warm press working, the work-hardening microstructure in the thick area 12 of the partially thickened blank 11 is effectively carried on by the thickened portions of the ridge portions of the press-formed product 1. In addition, in the above partially thickened blank 11, one trace of the step heights 12a and 12b in thickness between the thick area 12 and the thin areas 13A and 13B appear on the front surface 1 la and the back face 1 lb, respectively. Then, in the ridge portions 7 of the press-formed product 1 produced from the partially thickened blank 11, only one trace of the step height in thickness is left on each of the front side and the back side. Therefore, the press-formed product 1 is excellent in quality in the appearance as compared with a press-formed product produced from the partially thickened blank of Patent Literature 3. [0119] Note that the above pressed body production device illustrated in FIG. 6A and FIG. 6B has the configuration in which the punch 3 1 is disposed as the upper press die and the die 32 and the pad 33 are disposed as the lower press die but may have the configuration in which the disposition of the upper and lower press dies is vertically reversed. EXAMPLES [0120] To confirm the effects of the present invention, the present inventors conducted the tests on the following Examples 1 and 2. [0121] [Example 11 In Example 1, three kinds of structural members: a comparative example; a conventional example; and an inventive example of the present invention, were fabricated, and a three-point bending collapse test was conducted on each structural member. [0122] (1) Structural member FIG. 7 is a schematic diagram illustrating a cross-sectional shape of a structural member used in the three-point bending collapse test in Example 1. As illustrated in FIG. 7, a structural member 40 used in Example 1 was fabricated by combining a hat-shaped press-formed product 1 with a closing plate 9 and joining thein by spot welding. The press-formed product 1 includes a top panel portion 2, a pair of vertical wall portions 3, and a pair of flange portions 4, and includes bent portions 5 (ridge portions 7) coupling the top panel portion 2 with the vertical wall portions 3, bent portions 6 (ridge portions 8) coupling the vertical wall portions 3 with the flange portions 4. Three producing conditions of the press-formed product 1 were selected and determined as the comparative example, the conventional example, and the inventive example of the present invention. [0123] The spot welding was performed on the flange portions 4 of the press-formed product 1. Intervals of the spot welding were 30 mm along the longitudinal direction of the structural member 40. As the closing plate 9, a 440 MPa-class steel plate having a thickness of 1.8 mn was used. [0124] In the comparative example, a normal blank steel plate was formed into the hat-shaped press-formed product 1 by press working. As the blank steel plate, a 440 MPa-class steel plate having a constant thickness of 1.6 mm was used. The thickness of the press-formed product 1 in the comparative example substantially remained the thickness of the blank steel plate across its entirety including the ridge portions 7. The maximum hardness (Hv) at the thickness centers of the ridge portion 7 was substantially equal to the hardness of the blank steel plate. Note that the hardness (Hv) of the outside of the bends in the ridge portions 7 in the comparative example was about 1.23 times the hardness of the blank steel plate due to work hardening in the press working. [0125] In the conventional example, a TRB was fonned into the hat-shaped pressfonned product 1 by press working. The TRB was formed by partially rolling a steel plate having a constant thickness of 2.0 mm to form thinned areas, forming thickened areas in a relative manner by the formation of these thinned areas. The thickness of these thinned areas was about 1.6 mm. The thickness of the thickened areas was 2.0 im. The TRB was subjected to heat treatment before the press working to make the strength of the thickened areas equal to that of a 440 MPa-class steel plate. The press working was performed such that the thickened areas were fonned into the ridge portions 7. [0126] The thiclcnesses of the press-formed product 1 in the conventional example were substantially kept at the thicknesses of the TRB, 2.0 inm maximum in the ridge portions 7, and approximately 1.6 mm in the portions other than the ridge portions 7. That is, the thickness of the ridge portions 7 was 1.25 times the thickness of the portions other than the ridge portions 7. The maximum hardness (Hv) at the thickness centers of the ridge portions 7 was substantially equal to the hardness of tlie TRB. Note that the hardness (Hv) of the outside of the bends in the ridge portions 7 in the conventional example was about 1.26 times the hardness of the TRB due to work hardening in the press working. [0127] In the inventive example of the present invention, the partially thickened blank in the above present embodiment was formed into the hat-shaped press-formed product 1 by press working. This partially thickened blank was obtained by preparing a 440 MPa-class steel plate having a constant thickness 1.6 mm as a starting material, which was subjected to the partial thickening working according to the above present embodiment. The thickness of the partially thickened thick areas was 2.0 mm maximum. The press working was performed such that the thick areas were formed into the ridge portions 7. [0128] The thicknesses of the press-formed product 1 in the inventive example of the present invention were substantially kept at the thicknesses of the partially thickened blank, 2.0 mm maximum in the ridge portions 7, and approximately 1.6 mm in the portions other than the ridge portions 7. That is, the thickness of the ridge portions 7 was 1.25 times the thiclcness of the portions other than the ridge portions 7. The maximum hardness (Hv) at the thickness centers of the ridge portions 7 was about 1.40 times the hardness of the starting material before the partial thickening working. Note that the same was tme for the hardness (Hv) of the outside of the bends in the ridge portions 7 in the inventive example of the present invention (2) Condition of Three-Point Bending Collapse Test FIG. 8 is a schematic diagram illustrating the outline of the three-point bending collapse test. The structural member 40 was supported at two points from the side of the closing plate 9. A support interval for the structural member 40 was determined to be 1000 mm. In the middle of the supports for the structural member 40, an impactor 45 was caused to collide with the press-formed product 1 from the side of the top panel portion 2 thereof so as to collapse the structural member 40. The radius of curvature of the front end portion of the iinpactor 45 was 150 mm. The collision speed of the impactor 45 was 64 kmlh. [0130] (3) Evaluation and Result of Test For the structural members in the comparative example, the conventional example, and the inventive example of the present invention, maximum loads in the three-point bending collapse test were measured. The evaluation was made using the ratio to a maximum load in the comparative example, with the maximum load in the comparative example defined as a reference (1.00). The results are shown in Table 2. [0131] [Table 21 TABLE 2 [0132] As shown in Table 2, the maximum load ratio in the conventional example was about 1.05. In contrast to this, the maximum load ratio in the inventive example of the present invention was 1.12. This demonstrated that the structural member in the inventive example of the present invention employing the technique of the present embodiment has a high performance in the three-point bending Category Blank steel plate Hardness ratio at thickness center Maximum thickness of ridge portion Maximum load ratio collapse brought by the influences of partial thickening and significant work hardening. [0133] [Example 21 Comparative example Normal blank having constant thickness 1.02 1.6 mm (thickness ratio: 1 .OO) 1 .OO In Example 2, three kinds of structural members: a comparative example; a conventional example; and an inventive example of the present invention, were Conventional example Partially thickened blank (TRB) 1.01 2.0 mm (thickness ratio: 1.25) 1.05 fabricated, and an axial collapse test was conducted on each structural member. [0134] (1) Structural member FIG. 9 is a schematic diagram illustrating a cross-sectional shape of a structural member used in the axial collapse test in Example 2. As illustrated in FIG. 9, a structural member 40 used in Example 2 was fabricated by combining a pair of groove-shaped press-formed products 1, and joining them by laser welding. Inventive example of present invention Partially thickened blank (partial thickening working according to present embodiment) 1.40 2.0 mm (thickness ratio: 1.25) 1.12 Each press-formed product 1 includes a top panel portion 2, and a pair of vertical wall portions 3, and includes bent portions 5 (ridge portions 7) coupling the top panel portion 2 with the vertical wall portions 3. Three producing conditions of the pressfonned product 1 were selected and determined as the comparative example, the conventional example, and the inventive example of the present invention. The overall length of the press-fonned product 1 was determined to be 150 mm. The laser welding was performed between the vertical wall portions 3 of the press-formed products 1. [0135] In the comparative example, a normal blank steel plate was formed into the groove-shaped press-formed product 1 by press working. As the blank steel plate, a 440 MPa-class steel plate having a constant thickness of 1.6 mm was used. The thickness of the press-formed product 1 in the comparative example substantially remained the thickness of the blank steel plate across its entirety including the ridge portions 7. The maximum hardness (Hv) at the thickness centers of the ridge portions 7 was substantially equal to the hardness of the blank steel plate. Note that the hardness (Hv) of the outside of the bends in the ridge portions 7 in the comparative example was about 1.23 tiines the hardness of the blank steel plate. [0136] In the conventional example, a TRB was fonned into the groove-shaped press-fonned product 1 by press working. This TRB was formed by partially rolling a steel plate having a constant thickness of 2.0 mm to fonn thinned areas, forming thickened areas in a relative manner by the formation of these thinned areas. The thickness of these thinned areas was about 1.6 nnn. The thickness of the thickened areas was 2.0 mm. The TRB was subjected to heat treatment before the press working to make the strength of the thickened areas equal to that of a 440 MPaclass steel plate. The press working was performed such that the thickened areas were formed into the ridge portions 7. [0137] The thicknesses of the press-formed product 1 in the conventional example were substantially kept at the thicknesses of the TRB, 2.0 mm maximum in the ridge portions 7, and approximately 1.6 mm in the portions other than the ridge portions 7. That is, the thickness of the ridge portions 7 was 1.25 times the thickness of the portions other than the ridge portions 7. The maximuin hardness (Hv) at the thickness centers of the ridge portions 7 was substantially equal to the hardness of the TRB. Note that the hardness (Hv) of the outside of the bends in the ridge portions 7 in the conventional example was about 1.26 times the hardness of the TRB [0138] In the inventive example of the present invention, the partially thickened blank in the above present embodiment was formed into the groove-shaped pressformed product 1 by press working. This partially thickened blank was obtained by preparing a 440 MPa-class steel plate having a constant thickness of 1.6 mm as a starting material, which was subjected to the partial thickening working according to the above present embodiment. The thickness of the partially thickened thick areas was 2.0 mm maximum. The press working was performed such that the thick areas were formed into tLe ridge portions 7. [0139] The thicknesses of the press-formed product 1 in the inventive example of the present invention were substantially kept at the thicknesses of the partially thickened blank, 2.0 mm maximum in the ridge portions 7, and approximately 1.6 mm in the portions other than the ridge portions 7. That is, the thickness of the ridge portions 7 was 1.25 times the thickness of the portions other than the ridge portions 7. The maximum hardness (Hv) at the thickness centers of the ridge portions 7 was about 1.40 times the hardness of the starting material before the partial thickening working. Note that the same was true for the hardness (Hv) of the outside of the bends in the ridge portions 7 in the inventive example of the present invention. [0 1401 (2) Condition of Axial Collapse Test Of both end portions of the structural member 40 in the longitudinal direction thereof, one end portion is immobilized. From the other of both end portions of this structural member 40, an impactor was caused to collide with the structural member 40 so as to collapse the structural member 40 in the axis direction thereof. The collision speed of the impactor was 10 lanlh. [0141] (3) Evaluation and Result of Test For the structural members in the comparative example, the conventional example, and the inventive example of the present invention, absorbed energies EA of the time when the stroke of the impactor reached 100 mm in the axial collapse test were measured. The evaluation was made using the ratio to an absorbed energy EA in the comparative example, with the absorbed energy EA in the comparative example defined as a reference (1.00). The results are shown in Table 3. [0142] [Table 31 TABLE 3 [0 1431 As illustrated in Table 3, the EA ratio in the conventional example was about 1.10. In contrast, the EA ratio in the inventive example of the present invention was 1.3 1. This demonstrated that the structural member in the inventive example of the present invention employing the technique of the present embodiment has a high EA performance brought by the influences of partial thickening and significant work hardening. REFERENCE SIGNS LIST [0144] 1 : press-formed product Inventive example of present invention Partially thickened blank (partial thickening working according to present embodiment) 1.40 2.0 mm (thickness ratio: 1.25) 1.31 Category Blank steel plate Hardness ratio. at thickness center Maximum thickness of ridge portion Absorbed energy EA ratio Comparative example Normal blank having constant thickness 1.02 1.6 mm (thickness ratio: 1.00) 1 .OO Conventional example Partially thickened blank (TRB) 1.01 2.0 mm (thickness ratio: 1.25) 1.10 2: top panel portion 3: vertical wall portion 4: flange portion 5,6: bent portion 7, 8: ridge portion 9: closing plate 11: partially thickened blank (blank steel plate) 1 la: front surface 1 lb: back face 12: thick area 12a, l2b: step height 13A, 13B: thin area 15: starting material 16: first area 17A, 17B: second area 2 1 : punch 22: blank holder 23: die 23a: projecting portion 24: pad 3 1 : punch 3 la: shoulder portion 32: die 33: pad 40: stmctural member We claim: 1. A blank steel plate that is planar and used for producing a press-formed product having an open cross-section including a bent portion, the blank steel plate being hoinogeneous across its entirety, and including a belt-shaped thick area that has an increased thickness, and thin areas that are adjacent to both sides of the thick area and have a thickness smaller than the thickness of the thick area, wherein on one of a front surface and a back face, a step height in thiclmess is formed along one of both side portions of the thick area, and on another of the front surface and the back face, a step height in thickness is formed along another of both side portions of the thick area. 2. The blank steel plate according to Claim 1, wherein a hardness at a thickness center of the thick area is higher than a hardness at a thickness center of the thin area. 3. The blank steel plate according to Claim 1 or 2, wherein an increase in the thickness of the thick area to the thickness of the thin area is 20% or more. 4. A production method for the blank steel plate described in any one of Claiins 1 to 3, comprising: a preparing step of preparing, as a starting material, a steel plate having a thickness that is constant and identical to the thickness of the thin area; and a fonning process of forming the starting material into the blank steel plate by press working, wherein the fonning process includes: a first step of segmenting the starting material into a belt-shaped first area that has a width larger than a width of the thick area, and second areas that are adjacent to both side portions of the first area, and displacing the second areas to different planes parallel to each other while causing the first area to incline with respect to the second areas; and a second step of displacing the second areas to be flush with each other while restraining the second areas in terms of movement in a width direction so as to compress the width of the first area into the width of the thick area and increase a thickness of the first area to the thickness of the thick area. 5. The production method for the blank steel plate according to Claim 4, wherein in the fonning process, a press device is used, the press device including a punch, a blank holder that is disposed adjacent to the punch, a die that is disposed facing the blank holder and facing a part of the punch, and a pad that is disposed adjacent to the die and facing the punch, in the first step, the starting inaterial is pushed by the blank holder with one of the second areas of the starting material sandwiched between the punch and the pad, and the push is continued while another of the second areas of the starting material is sandwiched between the blank holder and the die, so as to form the fust area that inclines with respect to the second areas, and in the second step, the one second area is pushed by the punch and the pad until the one second area becomes flush with the other second area, and the first area is compressed by the punch and the die so as to form the thick area a thickness of which is increased from a thickness of the starting material. 6. The production method for the blank steel plate according to Claim 4 or 5, wherein in the fust step, a width L [mm] of the inclined first area, a thickness t [mm] of the starting material, an inclination angle 0 ['I of the fust area with respect to the second area, and a yield strength YS [MPa] of the starting material satisfy a condition represented by a following Formula (1). (Llt) x (l/cosO) 2-5.1 x x (YS)'+ 11.5 (1) 7. A production device for the blank steel plate according to any one of Claims 1 to 3, wherein the production device for the blank steel plate uses, as a starting material, a steel plate having a thickness that is constant and identical to the thickness of the thin area, and forms the starting material into the blank steel plate by press working, the production device including a punch, a blank holder that is disposed adjacent to the punch, a die that is disposed facing the blank holder and facing a part of the punch, and a pad that is disposed adjacent to the die and facing the punch, and wherein an interval between the blank holder and the pad is identical to a width of the thick area of the blank steel plate. 8. The production device for the blank steel plate according to Claim 7, wherein a projecting portion is provided on a surface of the die, the surface facing the blank holder, and the projecting portion has a height identical to or smaller than a thickness of the starting material. 9. A production method for a press-formed product that has an open crosssection including a bent portion, the production method comprising using the blank steel plate according to any one of Claims 1 to 3 to subject the blank steel plate to press working such that the thick area of the blank steel plate forms the bent portion. 10. The production method for a press-formed product according to Claim 9, wherein by using a press device having: a punch that includes an impression portion in which a shape of the press-formed product is formed and a shoulder portion corresponding to the bent portion; and a pad and a die that are adjacent to each other and disposed facing the punch, press working is performed with the thick area of the blank steel plate made to coincide with a position of the shoulder portion of the punch. 11. The production method for a press-fo&ed product according to Claim 9 or 10, wherein the press working is performed in a cold or warm manner. 12. The production method for a press-formed product according to any one of Claims 9 to 11, wherein a hardness at a thickness center of the bent portion is higher than a hardness at a thickness center of a flat portion that is adjacent to the bent portion. 13. The production method for a press-formed product according to Claim 12, wherein the hardness of the bent portion is 1.2 times or more the hardness of the flat portion in tenns of Vickers hardness. 14. The production method for a press-formed product according to any one of Claims 9 to 13, wherein a thickness of the bent portion is 1.2 times or more a thickness of a flat portion that is adjacent to the bent portion. 15. The production method for a press-formed product according to any one of Claims 9 to 14, wherein a tensile strength of the blank steel plate is 440 MPa or more. 16. The production method for a press-formed product according to any one of Claims 9 to 15, wherein a shape of an open cross-section of the press-formed product is hat-shaped or groove-shaped. 17. The production method for a press-fonned product according to any one of Claims 9 to 16, wherein the press-formed product is a structural member of a car body of an automobile. 18. The production method for a press-formed product according to Claim 17: wherein the structural member is a bumper reinforcement, a door impact beam, a front side member, a rear side member, a center pillar outer reinforcement, a floor cross member, a bulkhead, or a rocker reinforcement.

Documents

Application Documents

# Name Date
1 201617013111-IntimationOfGrant16-11-2023.pdf 2023-11-16
1 Power of Attorney [14-04-2016(online)].pdf 2016-04-14
2 201617013111-PatentCertificate16-11-2023.pdf 2023-11-16
2 Form 5 [14-04-2016(online)].pdf 2016-04-14
3 Form 3 [14-04-2016(online)].pdf 2016-04-14
3 201617013111-Correspondence-280120.pdf 2020-01-29
4 Drawing [14-04-2016(online)].pdf 2016-04-14
4 201617013111-Power of Attorney-280120.pdf 2020-01-29
5 Description(Complete) [14-04-2016(online)].pdf 2016-04-14
5 201617013111-CLAIMS [21-01-2020(online)].pdf 2020-01-21
6 Marked Copy [02-05-2016(online)].pdf 2016-05-02
6 201617013111-DRAWING [21-01-2020(online)].pdf 2020-01-21
7 Form 13 [02-05-2016(online)].pdf 2016-05-02
7 201617013111-FER_SER_REPLY [21-01-2020(online)].pdf 2020-01-21
8 Description(Complete) [02-05-2016(online)].pdf 2016-05-02
8 201617013111-Information under section 8(2) (MANDATORY) [21-01-2020(online)].pdf 2020-01-21
9 201617013111-PETITION UNDER RULE 137 [21-01-2020(online)].pdf 2020-01-21
9 201617013111.pdf 2016-06-07
10 201617013111-certified copy of translation (MANDATORY) [31-10-2019(online)].pdf 2019-10-31
10 abstract.jpg 2016-07-19
11 201617013111-FER.pdf 2019-08-01
11 Other Patent Document [03-08-2016(online)].pdf 2016-08-03
12 201617013111-FORM 3 [05-07-2019(online)].pdf 2019-07-05
12 201617013111-OTHERS-040816.pdf 2016-08-08
13 201617013111-Correspondence-040816.pdf 2016-08-08
13 201617013111-Correspondence-240619.pdf 2019-07-01
14 201617013111-OTHERS-240619.pdf 2019-07-01
14 201617013111-Power of Attorney-090816.pdf 2016-08-11
15 201617013111-AMENDED DOCUMENTS [21-06-2019(online)].pdf 2019-06-21
15 201617013111-Correspondence-090816.pdf 2016-08-11
16 201617013111-FORM 13 [21-06-2019(online)].pdf 2019-06-21
16 Form 3 [06-10-2016(online)].pdf 2016-10-06
17 201617013111-RELEVANT DOCUMENTS [21-06-2019(online)].pdf 2019-06-21
18 Form 3 [06-10-2016(online)].pdf 2016-10-06
18 201617013111-FORM 13 [21-06-2019(online)].pdf 2019-06-21
19 201617013111-AMENDED DOCUMENTS [21-06-2019(online)].pdf 2019-06-21
19 201617013111-Correspondence-090816.pdf 2016-08-11
20 201617013111-OTHERS-240619.pdf 2019-07-01
20 201617013111-Power of Attorney-090816.pdf 2016-08-11
21 201617013111-Correspondence-040816.pdf 2016-08-08
21 201617013111-Correspondence-240619.pdf 2019-07-01
22 201617013111-FORM 3 [05-07-2019(online)].pdf 2019-07-05
22 201617013111-OTHERS-040816.pdf 2016-08-08
23 201617013111-FER.pdf 2019-08-01
23 Other Patent Document [03-08-2016(online)].pdf 2016-08-03
24 abstract.jpg 2016-07-19
24 201617013111-certified copy of translation (MANDATORY) [31-10-2019(online)].pdf 2019-10-31
25 201617013111-PETITION UNDER RULE 137 [21-01-2020(online)].pdf 2020-01-21
25 201617013111.pdf 2016-06-07
26 201617013111-Information under section 8(2) (MANDATORY) [21-01-2020(online)].pdf 2020-01-21
26 Description(Complete) [02-05-2016(online)].pdf 2016-05-02
27 201617013111-FER_SER_REPLY [21-01-2020(online)].pdf 2020-01-21
27 Form 13 [02-05-2016(online)].pdf 2016-05-02
28 201617013111-DRAWING [21-01-2020(online)].pdf 2020-01-21
28 Marked Copy [02-05-2016(online)].pdf 2016-05-02
29 201617013111-CLAIMS [21-01-2020(online)].pdf 2020-01-21
29 Description(Complete) [14-04-2016(online)].pdf 2016-04-14
30 201617013111-Power of Attorney-280120.pdf 2020-01-29
30 Drawing [14-04-2016(online)].pdf 2016-04-14
31 Form 3 [14-04-2016(online)].pdf 2016-04-14
31 201617013111-Correspondence-280120.pdf 2020-01-29
32 Form 5 [14-04-2016(online)].pdf 2016-04-14
32 201617013111-PatentCertificate16-11-2023.pdf 2023-11-16
33 Power of Attorney [14-04-2016(online)].pdf 2016-04-14
33 201617013111-IntimationOfGrant16-11-2023.pdf 2023-11-16

Search Strategy

1 201617013111_06-11-2018.pdf

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