Title of the invention: Structural member, structural member manufacturing method and structural member manufacturing apparatus
Technical field
[0001]
The present invention relates to a structural member having an inclined portion formed by molding a metal material plate, and a structural member manufacturing method and a structural member manufacturing apparatus for manufacturing the structural member. This application claims priority based on Japanese Patent Application No. 2019-174595 filed in Japan on September 25, 2019, and these contents are incorporated herein by reference.
Background technology
[0002]
As is well known, structural members having a complicated shape including an inclined portion, such as automobile parts and home appliances, are widely used.
When such a structural member is cold drawn and formed, there is a problem that wrinkles are likely to occur on the edge of the inclined portion and the like. Therefore, various techniques for suppressing the occurrence of wrinkles are disclosed (see, for example, Patent Document 1). However, it is not easy to form a structural member having an inclined portion without causing wrinkles, and for example, when the inclination angle of the inclined portion changes depending on a part, it is more difficult to suppress the occurrence of wrinkles. Is.
Prior art literature
Patent documents
[0003]
Patent Document 1: Japanese Patent No. 5614514
Outline of the invention
Problems to be solved by the invention
[0004]
Furthermore, in recent years, many structural members having inclined portions are required to have high strength. However, for example, when molding is performed by cold plastic processing using an ultra-high tension steel having a tensile strength of 980 MPa or more, there is a problem that cracks are likely to occur in addition to wrinkles.
[0005]
Therefore, there has been a demand for a technique for efficiently manufacturing a structural member having an inclined portion by suppressing the occurrence of wrinkles. Further, the inclination angle changes depending on the part by cold plastic working, which can be applied to structural members having an inclined part whose inclination angle changes depending on the part and, for example, ultra-high tension steel having a tensile strength of 780 MPa or more. There has been a demand for a technique for manufacturing a structural member having an inclined portion.
[0006]
The present invention has been made in consideration of such circumstances, and is a structural member having high strength and suppressing the occurrence of wrinkles in an inclined portion, and the structural member being efficiently and stably cold-plasticized. It is an object of the present invention to provide a structural member manufacturing method and a structural member manufacturing apparatus that can be manufactured by processing.
Means to solve the problem
[0007]
The inventors of the present invention have developed a technique for forming a metal material plate and coldly plastically processing a structural member having a first region and an inclined portion connected to the first region. Diligently studied. As a result, in the metal material plate, the portion corresponding to the first region is restrained by the first restraint portion, the portion corresponding to the inclined portion is restrained by the second restraint portion, and these first restraint portions and the first restraint portion are restrained. 2 We have found a method of partially pulling a metal material plate to form an inclined portion by relatively separating the restraint portion along a direction intersecting the plate surface of the metal material plate. According to this method, it is possible to efficiently and stably manufacture a structural member while suppressing the occurrence of wrinkles.
[0008]
That is, in order to solve the above problems and achieve the object concerned, the present invention has adopted the following aspects.
(1) The structural member according to one aspect of the present invention is made of a metal material plate and extends so as to intersect with the third direction of the first, second, and third directions orthogonal to each other. The first region, the first ridge line connected to the first region and extending in the second direction, and the first region connected to the first region via the first ridge line, and the first region A second ridge line formed at an end of the slope opposite to the first region in the first direction and extending along the second direction, and the second. It comprises a second region that is connected via a ridge and extends intersecting and extending with respect to the third direction, at the slope in a first plane defined by the first direction and the third direction. The intersection angle with the third direction in the above changes according to the position of the second direction, and the intersection with the first direction in the second plane defined by the first direction and the second direction. The angle changes according to the position in the second direction, and the inclined portion is a pair of second inclined portions located on both end sides in the second direction and the pair of second inclined portions, respectively. A pair of third inclined portions connected to the above and a first inclined portion connected to both of the pair of third inclined portions are provided, and the intersection angle of the pair of third inclined portions with the third direction is provided. Is in the range between the intersection angle of the first inclined portion with the third direction and the intersection angle of the pair of second inclined portions with the third direction, and the first ridgeline is the central portion thereof. Is a convex shape protruding in the direction of the first region, and the second ridge line is a convex shape whose central portion protrudes to the opposite side of the second region.
It is a structural member and is formed on the second inclined portion side of the maximum plate thickness region portion and the maximum plate thickness region portion where the plate thickness is maximum on the first inclined portion side and the plate thickness is minimized. The minimum plate thickness region portion and the minimum plate thickness region portion are formed, and the plate thickness ratio A of the minimum plate thickness region portion to the maximum plate thickness region portion determined by the following (Equation 1) satisfies the following (Equation 2).
The plate thickness ratio A = ([maximum plate thickness (mm) in the maximum plate thickness region]-[minimum plate thickness (mm) in the minimum plate thickness region]) ÷ [maximum plate in the maximum plate thickness region Thickness (mm)] ... (Equation 1)
0.08 ≤ A ≤ 0.26 ... (Equation 2)
(2) The structural member according to (1) above may be made of a steel plate having a tensile strength of 780 MPa or more.
(3) In the structural member according to any one of (1) and (2) above, the plate thickness may be 0.8 mm or more and 2.3 mm or less.
(4) In the structural member according to any one of (1) to (3) above, the intersection angle of the first inclined portion with the third direction and the third direction of the pair of second inclined portions. The difference in the intersection angle with and may be 8.0 ° or more.
(5) The method for manufacturing a structural member according to one aspect of the present invention comprises a metal material plate and intersects the third direction of the first, second, and third directions orthogonal to each other. The extending first region, the first ridge line connected to the first region and extending in the second direction, and the first region and the first direction connected via the first ridge line, the first An inclined portion inclined with respect to one region, a second ridge line formed at an end portion of the inclined portion opposite to the first region in the first direction, and extending along the second direction, and the above-mentioned It comprises a second region that is connected via a second ridge and extends intersecting and extending with respect to the third direction, and at the slope, a first defined by the first direction and the third direction. The intersection angle with the third direction in the plane changes according to the position of the second direction, and with the first direction in the second plane defined by the first direction and the second direction. The crossing angle of is changed according to the position in the second direction, and the inclined portion is a pair of second inclined portions located on both end sides in the second direction and the pair of second inclined portions. A pair of third inclined portions connected to each of the above, a first inclined portion connected to both of the pair of third inclined portions, and the third direction of the pair of third inclined portions. The intersection angle is in the range between the intersection angle of the first inclined portion with the third direction and the intersection angle of the pair of second inclined portions with the third direction, and the first ridgeline thereof is the intersection angle thereof. The central portion has a convex shape protruding in the direction of the first region, and the second ridge line is a method for manufacturing a structural member having a convex shape whose central portion protrudes on the opposite side to the second region. , The first step of restraining the first region by the first restraint portion, the second step of restraining the second region by the second restraint portion, and between the first restraint portion and the second restraint portion. , Along the smaller of the two intersection angles of the first inclined portion with the third direction and the intersection angle of the pair of second inclined portions with the third direction, each other. The third step of forming the inclined portion by moving relative to each other in the direction of separation, and
Have.
(6) In the structural member manufacturing method according to (5) above, in a state where the metal material plate is sandwiched between the first restraint portion and the second restraint portion, the first inclined portion and the pair of second restraints are held. Of the inclined portions, in the inclined portion having a smaller intersection angle with the third direction, the distance between the first restraint portion and the second restraint portion is 1.03 times or more the plate thickness of the metal material plate. The first restraint portion and the second restraint portion may be separated from each other in the inclined portion which is 07 times or less and has a large intersection angle with the third direction.
(7) In the structural member manufacturing method according to (5) above, the inclined portion may be formed while restraining the surface corresponding to the second region.
(8) In the structural member manufacturing method according to (5) above, the inclined portion may be formed while restraining the surface corresponding to the first region.
(9) In the structural member manufacturing method according to (5) above, the inclined portion may be formed while restraining the pair of second inclined portions.
(10) The structural member manufacturing apparatus according to one aspect of the present invention is made of a metal material plate and intersects the third direction of the first, second, and third directions orthogonal to each other. The extending first region, the first ridge line connected to the first region and extending in the second direction, and the first region and the first direction connected via the first ridge line, the first An inclined portion inclined with respect to one region, a second ridge line formed at an end portion of the inclined portion opposite to the first region in the first direction, and extending along the second direction, and the above-mentioned It comprises a second region that is connected via a second ridge and extends intersecting and extending with respect to the third direction, and at the slope, a first defined by the first direction and the third direction. The intersection angle with the third direction in the plane changes according to the position of the second direction, and with the first direction in the second plane defined by the first direction and the second direction. The crossing angle of is changed according to the position in the second direction, and the inclined portion is a pair of second inclined portions located on both end sides in the second direction and the pair of second inclined portions. A pair of third inclined portions connected to each of the above, a first inclined portion connected to both of the pair of third inclined portions, and the third direction of the pair of third inclined portions. The intersection angle is in the range between the intersection angle of the first inclined portion with the third direction and the intersection angle of the pair of second inclined portions with the third direction, and the first ridgeline thereof is the intersection angle thereof. The central portion is a convex shape protruding in the direction of the first region, and the second ridge line is a device for manufacturing a structural member having a convex shape in which the central portion protrudes on the opposite side to the second region. The first lower pinching member and the second upper pinching member having the first lower pinching member and the second upper pinching member which are arranged to face each other and can be opened and closed, and the first lower pinching member and the second upper pinching member. The second pinching portion having the third lower pinching member and the fourth upper pinching member, which are arranged to face each other and can be opened and closed, and the first pinching portion and the second pinching portion are described. The first inclined portion is separated from each other along the smaller intersection angle of the intersection angle of the first inclined portion with the third direction and the intersection angle of the pair of second inclined portions with the third direction. It is provided with a compression unit driving means that enables relative movement in the direction.
(11) In the structural member manufacturing apparatus according to (10) above, in a state where the metal material plate is sandwiched between the first pinching portion and the second pinching portion, the first inclined portion and the pair. Of the second inclined portions, in the inclined portion having a smaller intersection angle with the third direction, the distance between the first pressing portion and the second pressing portion is 1.03 of the plate thickness of the metal material plate. The first pinching portion and the second pinching portion may be separated from each other in the inclined portion having a fold or more and 1.07 times or less and having a larger intersection angle with the third direction.
(12) In the structural member manufacturing apparatus according to (10) or (11), the pinching portion driving means has the first pinching portion and the second pinching portion, and the first inclined portion. It is possible to move relative to each other along the smaller of the two intersection angles, the intersection angle with the third direction and the intersection angle of the pair of second inclined portions with the third direction. It may be provided with a cam mechanism.
(13) In the structural member manufacturing apparatus according to any one of (10) to (12) above, the first pinching portion presses the metal material plate before the second pinching portion. It may be configured as follows.
(14) Above (10) In the structural member manufacturing apparatus according to any one of (13) to (13), when the first pinching portion and the second pinching portion move toward the in-situ position, the first lower pinching portion is pressed. It may be provided with a pinching member returning mechanism for moving any of the member, the second upper pinching member, the third lower pinching member, and the fourth upper pinching member toward their respective in-situ positions. ..
[0009]
According to the structural members according to the above aspects (1) to (4), when the plate thickness ratio A satisfies the above (formula 2), wrinkles at the inclined portion are suppressed and stable quality is ensured. be able to.
[0010]
Further, according to the structural member manufacturing method according to the embodiments (5) to (9), a load is applied to the first restraint portion and the second restraint portion to load the first restraint portion and the second restraint portion. It has a third step of forming the inclined portion in the unrestrained portion while increasing the area of ​​the unrestrained portion by relatively moving the portions in the second direction and the direction away from each other in the third direction. As a result, it is possible to suppress the occurrence of wrinkles caused by the metal plate being compressed in the plane direction in the vicinity of the connection portion with the inclined portion. Therefore, a structural member having a first region and an inclined portion can be efficiently and stably manufactured.
[0011]
Further, according to the structural member manufacturing apparatus according to the aspect (10), the first pinching portion and the second pinching portion are relative to each other while corresponding to the positions of the first direction and the third direction. The inclined portion is formed by pulling the metal material plate at a distance from the above. As a result, it is possible to suppress the occurrence of wrinkles caused by the metal plate being compressed in the plane direction in the vicinity of the connection portion with the inclined portion. Therefore, a structural member having a first region and an inclined portion can be efficiently and stably manufactured.
[0012]
In this specification, structural members include final products and intermediate products.
In this specification, it can be arbitrarily set whether the minimum crossing angle θ1 is formed in the first region or the second region of the structural member.
In this specification, crossing and extending with respect to the third direction of the first direction, the second direction, and the third direction relating to the first region means that the term extends along a plane intersecting with the third direction. In addition to the case of extending (including the case of extending along a plane orthogonal to the third direction), the case of being configured as a set of parts extending in various directions intersecting the third direction (for example, a curved surface). (Including the case where it contains unevenness, holes, etc.).
[0013]
Further, the fact that the first lower pinching member, the second upper pinching member, the third lower pinching member, and the fourth upper pinching member can be opened and closed with each other means that the first lower pinching member and the second upper pinching member can be opened and closed. The compression member, the third lower pinching member, and the fourth upper pinching member move relative to each other in the direction intersecting the third plane defined from the first direction and the second direction (including the case of the orthogonal third direction). When the first lower pinching member and the second upper pinching member, the third lower pinching member and the fourth upper pinching member are opened and closed by rotating around the axis on the proximal end side thereof, the lower pinching member and the second upper pinching member are opened and closed. Including various opening and closing methods such as cases.
[0014]
In this specification, the intersection angle θ with the third direction in the first plane is the inclination on the side where the portion corresponding to the inclined portion is deformed with respect to the first region when the inclined portion is formed. The intersection angle between the part and the third direction.
[0015]
Further, according to the structural member manufacturing apparatus according to the aspect (12), the first pinching portion and the second pinching portion are paired with the intersection angle of the first inclined portion with the third direction. Since it is possible to move relative to each other along the smaller crossing angle of the two crossing angles, that is, the crossing angle with the third direction of the portion, the inclined portion of the structural member is suppressed from wrinkling. However, it can be formed efficiently and stably.
As a result, it is possible to efficiently and stably manufacture a structural member having a first region and an inclined portion whose crossing angle θ changes according to the position in the second direction.
[0016]
Further, according to the structural member manufacturing apparatus according to the aspect (13) above, the first pinching portion is configured to pinch the metal material plate before the second pinching portion, so that the second pinching portion is second. When the metal material plate is pinched by the pinching portion, the portion corresponding to the first region of the metal material plate is pinched by the first pinching portion, and the metal material plate is pressed by the second pinching portion. Even if a force in the compression direction acts, it is possible to suppress the generation of wrinkles due to compression in the portion corresponding to the first region of the metal material plate.
As a result, the structural member can be stably manufactured while suppressing the occurrence of wrinkles in the first region.
[0017]
Further, according to the structural member manufacturing apparatus according to the aspect (14) above, since the pinching member returning mechanism is provided, the first pinching portion and the second pinching portion are directed toward the in-situ position side in the third direction. When moving, any one of the first lower pinching member, the second upper pinching member, the third lower pinching member, and the fourth upper pinching member is automatically returned toward the in-situ position.
As a result, structural members can be manufactured efficiently and stably.
Effect of the invention
[0018]
According to the structural member according to the above aspect, the strength is high, wrinkles at the inclined portion are suppressed, and stable quality can be ensured.
Further, according to the structural member manufacturing method and the structural member manufacturing apparatus according to each of the above aspects, the generation of wrinkles at the time of forming the inclined portion is suppressed, so that the structural member can be efficiently and stably plastically processed in the cold. It can be manufactured by doing so.
A brief description of the drawing
[0019]
FIG. 1 is a perspective view illustrating a schematic configuration of a structural member according to a first embodiment of the present invention.
FIG. 2A is a diagram illustrating the structural member, and is a vertical sectional view taken along the line IIA-IIA in FIG. 1.
FIG. 2B is a diagram illustrating the structural member, and is a vertical sectional view taken along the line IIB-IIB in FIG. 1.
FIG. 3 is a perspective view showing a schematic configuration of a molded portion of a structural member manufacturing mold used for manufacturing the structural member and the structural members according to the second embodiment and the third embodiment described later.
[Fig. 4] Fig. 4 is a vertical sectional view illustrating a schematic configuration of a mold for manufacturing the structural member.
FIG. 5A is a diagram illustrating a schematic configuration of a molded portion according to the first embodiment, and is a vertical sectional view taken along the line VA-VA in FIG.
FIG. 5B is a diagram illustrating a schematic configuration of a molded portion according to the first embodiment, and is a vertical sectional view taken along the line VB-VB in FIG.
FIG. 6A is a diagram illustrating the operation of the structural member manufacturing mold in the structural member manufacturing process according to the first embodiment, and shows a molding preparation state in which the upper mold is arranged at the top dead point in the manufacturing process. It is a vertical sectional view.
FIG. 6B is a diagram illustrating the operation of the structural member manufacturing mold in the structural member manufacturing process according to the first embodiment, in which the upper mold is lowered to correspond to a portion and an inclined portion corresponding to the first region. It is a vertical cross-sectional view which shows the state in which the part to be pressed is sandwiched.
FIG. 6C is a diagram illustrating the operation of the structural member manufacturing mold in the structural member manufacturing process according to the first embodiment, showing a state in which the second pinching portion is lowered and the inclined portion is pulled while being molded. It is a vertical sectional view shown.
FIG. 6D is a diagram illustrating the operation of the structural member manufacturing mold in the structural member manufacturing process according to the first embodiment, in which the second pinching portion is lowered to the bottom dead point in the manufacturing process of the structural member. It is a vertical cross-sectional view which shows the state which molding is completed.
FIG. 7A is a diagram illustrating a manufacturing process in the vertical cross section shown in FIG. 2A of the structural member according to the first embodiment, in which the upper mold is lowered to pinch the corresponding portion of the first region and the inclined portion. It is a vertical cross-sectional view which shows the state which was done.
FIG. 7B is a diagram illustrating a manufacturing process in the cross section shown in FIG. 2A of the structural member according to the first embodiment, showing a state in which the second pressing portion is lowered and the inclined portion is pulled while being molded. It is a vertical sectional view.
FIG. 7C is a diagram illustrating a manufacturing process in the cross section shown in FIG. 2A of the structural member according to the first embodiment, in which the second pressing portion descends to the bottom dead point and the molding of the structural member is completed. It is a vertical sectional view showing a state.
FIG. 8A is a diagram illustrating a manufacturing process in the cross section shown in FIG. 2B of the structural member according to the first embodiment, in which the upper mold is lowered to pinch the corresponding portion of the first region and the inclined portion. It is a vertical sectional view showing a state.
FIG. 8B is a diagram illustrating a manufacturing process in the cross section shown in FIG. 2B of the structural member according to the first embodiment, showing a state in which the second pressing portion is lowered and the inclined portion is pulled while being molded. It is a vertical sectional view.
FIG. 8C is a diagram illustrating a manufacturing process in the cross section shown in FIG. 2B of the structural member according to the first embodiment, in which the second pressing portion descends to the bottom dead point and the molding of the structural member is completed. It is a vertical sectional view showing a state.
FIG. 9 is a diagram for explaining an example of the characteristics of the structural member according to the first embodiment, and is a distribution diagram in which the plate thickness distribution is calculated.
FIG. 10 is a diagram for explaining an example of the characteristics of the structural member according to the first embodiment, and is a diagram showing an increase / decrease in plate thickness at the ridges of the first region side connection portion and the second region side connection portion. be.
FIG. 11 is a perspective view illustrating a schematic configuration of a structural member according to a second embodiment of the present invention.
FIG. 12A is a diagram illustrating a structural member according to the second embodiment, and is a vertical sectional view taken along the line XIIA-XIIA in FIG.
FIG. 12B is a diagram illustrating a structural member according to the second embodiment, and is a vertical sectional view taken along the line XIIB-XIIB in FIG.
FIG. 13A is a diagram illustrating a schematic configuration of a molded portion according to the second embodiment, and is a vertical sectional view taken along the line VA-VA in FIG.
FIG. 13B is a diagram illustrating a schematic configuration of a molded portion according to the second embodiment, and is a vertical sectional view taken along the line VB-VB in FIG.
FIG. 14A is a diagram illustrating the operation of the structural member manufacturing mold in the structural member manufacturing process according to the second embodiment, and shows a molding preparation state in which the upper mold is arranged at the top dead point in the manufacturing process. It is a vertical sectional view.
FIG. 14B is a diagram illustrating the operation of the structural member manufacturing mold in the structural member manufacturing process according to the second embodiment, in which the upper mold is lowered to correspond to a portion and an inclined portion corresponding to the first region. It is a vertical cross-sectional view which shows the state in which the part to be pressed is sandwiched.
FIG. 14C is a diagram illustrating the operation of the structural member manufacturing mold in the structural member manufacturing process according to the second embodiment, showing a state in which the second pressing portion is lowered and the inclined portion is pulled while being molded. It is a vertical sectional view shown.
[Fig. 14D] Fig. 14D is a diagram illustrating the operation of the structural member manufacturing mold in the structural member manufacturing process according to the second embodiment, wherein the second pinching portion is lowered to the bottom dead point in the manufacturing process of the structural member. It is a vertical cross-sectional view which shows the state which molding is completed.
FIG. 15A is a diagram illustrating a manufacturing process in the vertical cross section shown in FIG. 12A of the structural member according to the second embodiment, in which the upper mold is lowered to pinch the corresponding portion of the first region and the inclined portion. It is a vertical cross-sectional view which shows the state which was done.
FIG. 15B is a diagram illustrating a manufacturing process in the cross section shown in FIG. 12A of the structural member according to the second embodiment, showing a state in which the second pressing portion is lowered and the inclined portion is pulled while being molded. It is a vertical sectional view.
FIG. 15C is a diagram illustrating a manufacturing process in the cross section shown in FIG. 12A of the structural member according to the second embodiment, in which the second pressing portion descends to the bottom dead point and the molding of the structural member is completed. It is a vertical sectional view showing a state.
FIG. 16A is a diagram illustrating a manufacturing process in the cross section shown in FIG. 12B of the structural member according to the second embodiment, in which the upper mold is lowered to pinch the corresponding portion of the first region and the inclined portion. It is a vertical sectional view showing a state.
FIG. 16B is a diagram illustrating a manufacturing process in the cross section shown in FIG. 12B of the structural member according to the second embodiment, showing a state in which the second pressing portion is lowered and the inclined portion is pulled while being molded. It is a vertical sectional view.
FIG. 16C is a diagram illustrating a manufacturing process in the cross section shown in FIG. 12B of the structural member according to the second embodiment, in which the second pressing portion descends to the bottom dead point and the molding of the structural member is completed. It is a vertical sectional view showing a state.
FIG. 17 is a vertical sectional view illustrating a schematic configuration of a structural member manufacturing mold according to a third embodiment of the present invention.
FIG. 18A is a diagram illustrating the operation of the structural member manufacturing mold in the structural member manufacturing process according to the third embodiment, and shows a molding preparation state in which the upper mold is arranged at the top dead point in the manufacturing process. It is a vertical sectional view.
FIG. 18B is a diagram illustrating the operation of the structural member manufacturing mold in the structural member manufacturing process according to the third embodiment, in which the upper mold and the lower mold are close to each other and correspond to the first region.It is a vertical cross-sectional view which shows the state which sandwiched the part corresponding to the part to be made and the inclined part.
FIG. 18C is a diagram illustrating the operation of the structural member manufacturing mold in the structural member manufacturing process according to the third embodiment, in which the first pinching portion and the second pinching portion are relatively separated in the vertical direction. It is a vertical cross-sectional view showing a state of molding while pulling the inclined portion.
FIG. 18D is a diagram illustrating the operation of the structural member manufacturing mold in the structural member manufacturing process according to the third embodiment, in which the first pinching portion and the second pinching portion reach the molding end position in the manufacturing process. It is a vertical cross-sectional view which shows the state which the molding of the structural member is completed relatively separated.
FIG. 19A is a diagram illustrating a manufacturing process in a cross section corresponding to FIG. 2A of the structural member according to the third embodiment, in which the upper mold and the lower mold are close to each other in the first region and the inclined portion. It is a vertical cross-sectional view which shows the state which pressed the corresponding part.
FIG. 19B is a diagram illustrating a manufacturing process in a cross section corresponding to FIG. 2A of the structural member according to the third embodiment, wherein the first pinching portion and the second pinching portion are relatively separated in the vertical direction. It is a vertical cross-sectional view showing a state of molding while pulling the inclined portion.
FIG. 19C is a diagram illustrating a manufacturing process in a cross section corresponding to FIG. 2A of the structural member according to the third embodiment, wherein the first pinching portion and the second pinching portion are relatively to the molding end position. It is a vertical cross-sectional view which shows the state which the molding of the structural member is completed at a distance.
FIG. 20A is a diagram illustrating a manufacturing process in the vertical cross section shown in FIG. 2B of the structural member according to the third embodiment, in which the upper mold and the lower mold are close to each other in the first region and the inclined portion. It is a vertical cross-sectional view which shows the state which pressed the corresponding part of.
FIG. 20B is a diagram illustrating a manufacturing process in the cross section shown in FIG. 2B of the structural member according to the third embodiment, wherein the first pinching portion and the second pinching portion are relatively separated in the vertical direction. It is a vertical cross-sectional view showing a state of molding while pulling the inclined portion.
FIG. 20C is a diagram illustrating a manufacturing process in the cross section shown in FIG. 2B of the structural member according to the first embodiment, in which the first pinching portion and the second pinching portion are relatively close to the molding end position. It is a vertical cross-sectional view which shows the state which the molding of the structural member is completed at a distance.
FIG. 21 is a schematic view showing the shape of a press-molded product for explaining an embodiment.
FIG. 22 is a graph showing the relationship between time and reaction force when a collision CAE is performed.
Embodiment for carrying out the invention
[0020]

Hereinafter, the first embodiment of the present invention will be described with reference to FIGS. 1 to 10.
FIG. 1 is a perspective view of a structural member according to the present embodiment. FIG. 2A is a vertical sectional view taken along the line IIA-IIA of FIG. FIG. 2B is a vertical sectional view taken along the line IIB-IIB of FIG. In FIGS. 1, 2A, and 2B, reference numeral W1 indicates a structural member.
[0021]
In this embodiment, as shown in FIG. 1, X is in the direction in which the first inclined portion (specific inclined portion) WS1 intersects the first region WF1 at the maximum intersection angle (= 135 °) in the structural member W1. An axial direction (first direction) is formed, and a Y-axis direction (second direction) is formed in a direction orthogonal to the X-axis when the structural member W1 is viewed in a plan view, and is orthogonal to both the X-axis and the Y-axis directions. It is assumed that the Z-axis direction (third direction) is formed in the height direction. Further, the plane defined by the X-axis and the Z-axis is the first plane, the plane defined by the X-axis and the Y-axis is the second plane, and the plane defined by the Y-axis and the Z-axis is the third plane. ..
[0022]
The structural member W1 is formed by, for example, coldly plastically working a steel plate having a plate thickness t = 1.2 mm made of ultra-high tension steel. The plate thickness of the steel plate is 0.8 mm or more and 2.3 mm or less. The tensile strength of the steel plate is 780 MPa or more. The tensile strength of the steel plate is preferably 980 MPa or more, more preferably 1180 MPa or more.
The steel plate is made of cold-rolled steel plate, and the structural member made of cold-rolled steel plate has an advantage that it has higher toughness than the hot-pressed material.
In the structural member made of cold-rolled steel plate having a tensile strength of 780 MPa to 1180 MPa, the body integration ratio of ferrite measured by observation with an optical microscope is 10% or more, and the hot-pressed material in which the hardened martensite structure occupies most of the material is different.
Further, as shown in FIG. 1, the structural member W1 includes a first region WF1, a second region WF2, and an inclined portion WS. The first region WF1, the second region WF2, and the inclined portion WS each extend along the Y-axis direction. Further, the first region WF1, the inclined portion WS, and the second region WF2 are formed side by side in this order along the X-axis direction.
[0023]
Further, as shown in FIG. 1, the structural member W1 has a first inclined portion (specific inclined portion) that is recessed in the central portion in the Y-axis direction along the X-axis direction and the Z-axis direction with respect to the second inclined portion WS2. ) With WS1 as the bottom surface, a substantially channel-shaped concave portion WU is formed, which is widened from the first region WF1 toward the second region WF2 side.
Further, a residual tensile stress is formed in the inclined portion WS in a direction orthogonal to the Y-axis direction.
[0024]
In this embodiment, the first region WF1 extends in a direction orthogonal to, for example, the Z-axis direction, and is specifically formed in a planar shape along a second plane defined by the X-axis and the Y-axis. Has been done. Further, a recess is formed in the central portion of the first region WF1 along the Y-axis direction, which is recessed toward the opposite side of the second region WF2 in the X-axis direction.
[0025]
In this embodiment, the second region WF2 extends in a direction orthogonal to, for example, the Z-axis direction, and is specifically formed in a planar shape along a second plane defined by the X-axis and the Y-axis. Has been done. Further, a recess (notch) recessed toward the inclined portion WS side is formed in the central portion of the second region WF2 along the Y-axis direction.
[0026]
The inclined portion WS is arranged between the first region WF1 and the second region WF2, and is inclined with respect to the first region WF1 and the second region WF2.
Further, the inclined portion WS is connected to the first region WF1 at the first region side connecting portion (first ridge line) WE11, and is connected to the second region WF2 at the second region side connecting portion (second ridge line) WE22. ..
The first region side connection portion WE11 has a convex shape in which the central portion thereof protrudes in the direction of the first region WF1. The second region side connection portion WE22 has a convex shape in which the central portion thereof protrudes on the opposite side to the second region WF2.
The inclined portion WS includes a first inclined portion (specific inclined portion) WS1, a second inclined portion WS2, and a third inclined portion WS3. Specifically, the inclined portion WS is a pair of second inclined portions WS2 located on both end sides in the second direction and a pair of third inclined portions WS3 connected to each of the pair of second inclined portions WS2. And a first inclined portion WS1 connected to both of the pair of third inclined portions WS3. A second inclined portion WS2, a third inclined portion WS3, a first inclined portion WS1, a third inclined portion WS3, and a second inclined portion WS2 are formed in this order along the Y-axis direction.
[0027]
In the inclined portion WS, the intersection angle with the third direction in the first plane defined by the first direction and the third direction changes according to the position in the second direction. Moreover, in the inclined portion WS, the intersection angle with the first direction in the second plane defined by the first direction and the second direction changes according to the position in the second direction.
[0028]
The first region side connection portion WE11 is connected to the first region WF1 and extends in the second direction. The second region side connecting portion WE22 is formed at the end of the inclined portion WS on the opposite side of the first region WF1 in the first direction, and extends along the second direction.
The second region WF2 is connected via the second ridge line and extends so as to intersect with respect to the third direction.
[0029]
As for the width of the first region WF1 along the X-axis direction, the portion connected to the first inclined portion (specific inclined portion) WS1 is narrow, and the portion connected to the second inclined portion WS2 is formed wider than that. There is.
The width of the second region WF2 along the X-axis direction has a wide portion connected to the first inclined portion (specific inclined portion) WS1 and a narrower portion connected to the second inclined portion WS2.
[0030]
As shown in FIGS. 1 and 2A, the first inclined portion WS1 (WS) is connected to the first region WF11 (WF1) by the first region side connecting portion WE111 (WE11) at the central portion in the Y-axis direction. It is connected to the second region WF21 (WF2) by the second region side connection portion WE221 (WE22).
[0031]
As shown in FIGS. 1 and 2A, the first inclined portion WS1 (WS) has an intersection angle θ with the Z-axis direction in the first plane of 45 ° (the X-axis is 135 ° on the first region WF1 side, and the first It is formed in two regions (crossing at 45 ° on the WF2 side).
The crossing angle θ (= 45 °) in the first inclined portion WS1 (WS) is set to the minimum crossing angle θ1 formed by the inclined portion WS in the Z-axis direction (third direction) in the Y-axis direction (second direction). There is.
[0032]
As shown in FIGS. 1 and 2B, the second inclined portion WS2 (WS) is connected to the first region WF12 (WF1) via the first region side connecting portion WE112 (WE11) on both side portions in the Y-axis direction. It is connected to the second region WF22 (WF2) via the second region side connection portion WE222 (WE22).
Since the steel plate is cold-plastically machined, the ridgeline portion is machined and hardened. Therefore, the minimum value of the Vickers hardness on the plate thickness surface of the first region WF1 is Hv11, and the plate thickness of the first region side connection portion WE11. If the maximum value of Vickers hardness on the surface is Hv12,
Hv12 ≧ 1.1 × Hv11
Is true.
On the other hand, for the same reason, if the minimum value of the Vickers hardness of the plate thickness surface of the second region WF2 is Hv21 and the maximum value of the Vickers hardness of the plate thickness surface of the second region side connection portion WE22 is Hv22,
Hv22 ≧ 1.1 × Hv21
Is true.
The above relationship holds true for both the outside (the surface visible in FIG. 1) and the inside of the plate thickness surface.
The method for measuring the maximum and minimum values ​​of Vickers hardness here is to prepare a vertical cross-sectional optical microscope sample according to JIS Z 2244 (2009), and load 1 kgF (9.807N) at a position 200 μm directly below the plate thickness surface. The maximum and minimum values ​​of the Vickers hardness of the plate thickness surface were obtained by measuring at 10 points.
Since the ridgeline portion is machined and hardened by the cold plastic machining in this way, the collision load is applied, for example, as an automobile member that protects the occupant in the event of a collision, as compared with the case where the ridgeline portion is not machined and hardened. The reaction force against is larger, and collision safety can be improved.
[0033]
As shown in FIGS. 1 and 2B, the second inclined portion WS2 (WS) has an intersection angle θ with the Z-axis direction in the first plane of 60 ° (the X-axis is 150 ° on the first region WF1 side). It is formed in the second region (crossing at 30 ° on the WF2 side).
[0034]
As shown in FIG. 1, the inclined portion WS3 is formed so that the dimension in the X-axis direction increases as the first inclined portion WS1 approaches the second inclined portion WS2.
Further, in the first plane, the Z-axis direction and the inclined portion WS3 are formed so that the intersection angle θ intersects at 45 ° to 60 °.
Further, the third inclined portion WS3 together with the first inclined portion WS1 constitutes a substantially channel-shaped concave portion WU of the structural member W1.
[0035]
That is, the intersection angle of the pair of third inclined portions WS3 with the third direction is the intersection angle of the first inclined portion WS1 with the third direction and the intersection angle of the pair of second inclined portions WS2 with the third direction. It is in the range between.
The difference between the intersection angle of the first inclined portion WS1 with the third direction and the intersection angle of the pair of second inclined portions WS2 with the third direction is 8.0 ° or more, preferably 11 ° or more, more preferably. It is 15 ° or more.
[0036]
Next, with reference to FIGS. 3 to 6D, a schematic configuration of the structural member manufacturing mold (structural member manufacturing apparatus) 100 according to the present embodiment will be described.
FIG. 3 is a perspective view showing a schematic configuration of a molded portion related to a structural member manufacturing mold used for manufacturing the structural member according to the present embodiment, and reference numeral 100 indicates a structural member manufacturing mold. Further, FIG. 4 is a vertical sectional view illustrating a schematic configuration of the structural member manufacturing mold 100 according to the present embodiment. 5A and 5B are vertical cross-sectional views illustrating a schematic configuration of a molding portion constituting the structural member manufacturing mold according to the present embodiment. FIG. 5A is a vertical sectional view taken along the line VA-VA of FIG. FIG. 5B is a vertical sectional view taken along the line VB-VB of FIG.
[0037]
The structural member manufacturing mold 100 is a lower mold (solid). It is equipped with a standard type) and an upper mold (movable type). The structural member manufacturing mold 100 is mounted on a forming press device (not shown) to form a structural member manufacturing device, and plastically processes a metal material plate to manufacture the structural member W1.
As shown in FIGS. 3 and 4, for example, the structural member manufacturing mold 100 includes a first pinching portion 10, a second pinching portion 20, a cam mechanism (pressing portion driving means) 20C, and a coil spring. (Pushing member return mechanism) 12P, 21P, 22P, a lower mold base 10B, and an upper mold base 20B are provided. The first pinching portion 10 and the second pinching portion 20 are movable relative to each other along the Z-axis direction. In this embodiment, two (pair) coil springs 21P are provided. The first pinching portion 10 and the second pinching portion 20 constitute the molding portion 1.
[0038]
In this embodiment, the lower mold includes a lower mold base 10B, a first lower pinching member (first restraining portion) 11, a third lower pinching member 21, and a coil spring 21P. The first lower pinching member 11, the third lower pinching member 21, and the coil spring 21P are arranged with respect to the lower mold base 10B.
Further, the upper mold includes an upper mold base 20B, a second upper pinching member 12, a fourth upper pinching member 22, and coil springs 12P and 22P. The second upper pinching member 12, the fourth upper pinching member 22, the coil springs 12P, and 22P are arranged with respect to the upper die base 20B.
[0039]
The first pinching portion 10 includes a first lower pinching member (first restraining portion) 11 and a second upper pinching member 12. The first lower pinching member 11 and the second upper pinching member 12 can be opened and closed with each other along the Z-axis direction.
[0040]
In the first lower pinching member (first restraining portion) 11, the first pinching surface 11F is formed on the second upper pinching member 12 side, and the inclined portion 11S is formed on the second pinching portion 20 side. ..
Further, the second upper pinching member 12 has a second pinching surface 12F facing the first pinching surface 11F, and an inclined portion 12S is formed on the second pinching portion 20 side.
The blank steel plate W0 can be pressed by the first pressing surface 11F and the second pressing surface 12F.
[0041]
The second pinching portion 20 includes a third lower pinching member 21 and a fourth upper pinching member (second restraining portion) 22. The third lower pinching member 21 and the fourth upper pinching member 22 can be opened and closed with each other along the Z-axis direction.
[0042]
The third lower pinching member 21 has a third pinching surface 21F formed on the side of the fourth upper pinching member (second restraint portion) 22.
Further, in the fourth upper pinching member (second restraint portion) 22, a fourth pinching surface 22F facing the third pinching surface 21F is formed, and an inclined portion 22S is formed on the first pinching portion 10 side. There is.
The blank steel plate W0 can be pressed by the third pressing surface 21F and the fourth pressing surface 22F.
[0043]
The cam mechanism 20C includes a cam shape portion 22C and a cam follower 22W. The cam follower 22W is fixed to the lower mold base 10B and can come into contact with the cam shape portion 22C through the through hole 21H formed in the third lower pinching member 21.
[0044]
The cam shape portion 22C is formed on the fourth upper pinching member 22. The cam-shaped portion 22C has an inclined surface whose crossing angle with respect to the Z-axis direction, which is a direction away from the first pinching portion 10 as it approaches the third lower pinching member 21, is equal to the minimum crossing angle θ1. As a result, when the fourth upper pinching member 22 approaches the lower mold base 10B in the Z-axis direction, the fourth upper pinching member 22 moves along the cam-shaped portion 22C.
[0045]
The coil spring (pinching member return mechanism) 12P is arranged between the upper die base 20B and the second upper pinching member 12. In the coil spring 12P, when the second upper pinching member 12 cooperates with the first lower pinching member 11 to pinch the blank steel plate W0, the second upper pinching member 12 is subjected to the first lower pinching member 11. While urging to the side, in the free state, the second upper pinching member 12 is returned to the original position in the Z-axis direction.
[0046]
The coil spring (pinching member return mechanism) 21P is arranged between the lower mold base 10B and the third lower pinching member 21. In the coil spring 21P, when the third lower pinching member 21 cooperates with the fourth upper pinching member 22 to pinch the blank steel plate W0, the third lower pinching member 21 is subjected to the fourth upper pinching member 22. While urging to the side, in the free state, the third lower pinching member 21 is returned to the original position in the Z-axis direction.
[0047]
The coil spring (pinching member return mechanism) 22P is arranged between the side plate of the upper die base 20B and the fourth upper pinching member 22. The coil spring 22P urges the fourth upper pinching member 22 toward the second upper pinching member 12 when the fourth upper pinching member 22 moves in the X-axis direction, and is fourth in a free state. The upper pinching member 22 is returned to the original position in the X-axis direction.
[0048]
In the vertical cross section of the structural member manufacturing mold 100 in the arrow-viewing VA-VA of FIG. 3, as shown in FIG. One region side edge portion (first pinching edge portion) 111E (11E) is formed. A second region side edge portion (second pinching edge portion) 221E (22E) is formed at a corner portion where the fourth pinching surface 221F (22F) and the inclined portion 22S are connected. Then, the first region side edge portion 111E forms the first inclined portion WS1 of the structural member W1 and the first region side connecting portion WE111 (WE11). The second region side edge portion 221E forms the first inclined portion WS1 of the structural member W1 and the second region side connecting portion WE221 (WE22).
[0049]
As shown in FIG. 5B, the structural member manufacturing mold 100 is formed at a corner portion where the first pressing surface 112F (11F) and the inclined portion 11S are connected in the vertical cross-sectional view taken along the line VB-VB in FIG. The first region side edge portion (first pinching edge portion) 112E (11E) is formed. A second region side edge portion (second pinching edge portion) 222E (22E) is formed at a corner portion where the fourth pinching surface 222F (22F) and the inclined portion 22S are connected.
Then, the first region side edge portion 112E forms the second inclined portion WS2 of the structural member W1 and the first region side connecting portion WE112 (WE11). The second region side edge portion 222E forms the second inclined portion WS2 of the structural member W1 and the second region side connecting portion WE222 (WE22).
[0050]
As shown in FIG. 5A, a space V1 is formed between the first lower pinching member 11, the second upper pinching member 12, the third lower pinching member 21, and the fourth upper pinching member 22. .. The distance C1 (mm) between the first lower pinching member 11 and the fourth upper pinching member 22 is 1.03 times or more and 1.07 times or less the plate thickness t (mm) of the blank steel plate W0.
Further, as shown in FIG. 5B, a space V2 is formed between the first lower pinching member 11, the second upper pinching member 12, the third lower pinching member 21, and the fourth upper pinching member 22. ing. The distance C2 between the first lower pinching member 11 and the fourth upper pinching member 22 is about 70 mm.
[0051]
Next, the operation of the structural member manufacturing mold 100 according to the first embodiment will be described with reference to FIGS. 6A to 6D. For convenience, blank steel plate W0, structural member W1 and the like are not shown in FIGS. 6A to 6D.
(A) Molding preparation (in-situ)
First, the structural member manufacturing mold 100 is attached to a forming press device (not shown), and the upper mold is positioned at the top dead point.
When the upper mold is located at the top dead point, as shown in FIG. 6A, the first pinching portion 10 and the second pinching portion 20 are set to the original positions, and the second pinching surface of the second upper pinching member 12 is set. 12F is located below the fourth pinching surface 22F of the fourth upper pinching member 22.
[0052]
(B) Upper mold descent (pinching pressure of the portion corresponding to the first region and the inclined portion)
Next, as shown in FIG. 6A, the upper mold is lowered in the arrow T1 direction (lower side in the Z-axis direction). When the upper mold is lowered, first, the second pinching surface 12F of the second upper pinching member 12 presses the corresponding portion of the first region.
Next, as shown in FIG. 6B, the upper mold is further lowered in the arrow T1 direction (lower side in the Z-axis direction), and the fourth upper pinching member (second restraint portion) 22 is subjected to the fourth pinching surface 22F. Press the corresponding part of the inclined part.
In this way, the second upper pinching member 12 holds the blank steel plate W0 (not shown) earlier than the fourth upper pinching member 22, and after the second upper pinching member 12 holds the blank steel plate W0, the blank steel plate W0 is pressed. The upper mold is further lowered and the coil spring (pressurizing member return mechanism) 12P is compressed, so that the portion of the blank steel plate W0 corresponding to the inclined portion is clamped.
Then, the cam follower 22W contacts the cam shape portion 22C at the timing when the first lower pinching member 11, the second upper pinching member 12, the third lower pinching member 21, and the fourth upper pinching member 22 come into contact with each other.
[0053]
In this state, the first region WF1 by the first pinching portion 10 based on the coil spring 12P (the first pinching surface 11F of the first lower pinching member 11 and the second pinching surface 12F of the second upper pinching member 12). The pinching pressure is set to be larger than the pinching pressure of the corresponding portion WF0 of the inclined portion by the second pinching portion 20 based on the coil spring 21P.
[0054]
(C) Second pinching part lowering (inclined part forming)
Next, as shown in FIG. 6C, the second pressing portion 20 is further lowered toward the lower side in the Z-axis direction.
At this time, the third lower pinching member 21 is lowered in the direction of the arrow T21 (lower side in the Z-axis direction). At the same time, the fourth upper pinching member 22 is moved in the direction of arrow T2 by the action of the cam mechanism 20C guiding the fourth upper pinching member 22 in the direction of arrow T2C.
The arrows T2C and T2 are oriented along the inclination angle (θ1) of the first inclined portion WS1 of the structural member W1, respectively.
When the third lower pinching member 21 moves in the direction of the arrow T21, the coil spring 21P is compressed and the third lower pinching member 21 is urged upward.
[0055]
Further, when the fourth upper pinching member 22 moves in the direction of arrow T2, the coil spring 22P is compressed in the direction of arrow T22, and the fourth upper pinching member 22 is urged on the side opposite to the moving direction. ..
Then, the blank steel plate W0 pinched by the second pinching portion 20 (the third pinching surface 21F of the third lower pinching member 21 and the fourth pinching surface 22F of the fourth upper pinching member 22) is pulled. , It is molded while being pulled out from the second pressing portion 20.
While the second pinching portion 20 descends (molds the inclined portion), the first pinching portion 10 (the first pinching surface 11F of the first lower pinching member 11 and the second upper pinching member 12) via the coil spring 12P The pinching pressure of the first region WF1 by the second pinching surface 12F) is set to be maintained larger than the pinching pressure of the corresponding portion WF0 of the inclined portion by the second pinching portion 20 via the coil spring 21P. There is.
[0056]
(D) Molding completed (bottom dead point)
Next, as shown in FIG. 6D, the upper mold is further lowered to the lowering end in the direction of arrow T21 (lower side in the Z-axis direction) to complete the molding of the structural member W1.
Then, the upper mold is raised by the forming press device to open the structural member manufacturing mold 100, and the structural member W1 (not shown) is taken out.
At this time, the first lower pinching member 11 is returned to the original position by the coil spring 12P, the third lower pinching member 21 is returned to the original position by the coil spring 21P, and the fourth upper pinching member 22 is returned to the original position by the coil spring 22P.
[0057]
Next, with reference to FIGS. 7A to 7C and FIGS. 8A to 8C, molding of the structural member W1 by the structural member manufacturing mold 100 according to the first embodiment will be described.
7A to 7C and FIGS. 8A to 8C are diagrams illustrating the outline of the manufacturing process in the cross section shown in FIGS. 2A and 2B, respectively.
7A and 8A are views showing a state in which the upper mold of the structural member manufacturing mold 100 is lowered to pinch the corresponding portion of the first region and the inclined portion. 7B and 8B are views showing a state in which the second pressing portion is lowered and the inclined portion is pulled while forming. 7C and 8C are views showing a state in which the upper mold of the structural member manufacturing mold 100 is lowered to the bottom dead point and the molding of the structural member W1 is completed.
[0058]
First, with reference to FIGS. 7A to 7C, the outline of the manufacturing process of the structural member W1 in the cross section shown in FIG. 2A will be described.
The blank steel plate W0 does not need to be limited in material and thickness, but for example, the tensile strength is 980 MPa or more, and the plate thickness is 0.6 mm to 3.2 m.A particularly large effect can be obtained for a thin steel plate in which wrinkles and cracks are likely to occur in the drawing forming of m.
[0059]
(A) Upper mold descent (pinching pressure of the part corresponding to the first region and the inclined portion)
First, the blank steel plate W0 is placed on the structural member manufacturing mold 100.
Then, as shown in FIG. 7A, the upper mold is lowered in the direction of arrow T1 by a forming press device (not shown), and the first pressing surface 111F (11F) and the second pressing surface 121F of the first pressing portion 10 are used. The portion corresponding to the first region WF11 (WF1) of the blank steel plate W0 is pressed by (12F), and the third pressing surface 211F (21F) and the fourth pressing surface 221F (22F) of the second pressing portion 20 are used. The corresponding portion WF0 of the inclined portion of the blank steel plate W0 is pressed.
At this time, the pinching of the portion corresponding to the first region WF11 (WF1) by the first pinching surface 111F (11F) and the second pinching surface 121F (12F) is the third pinching surface 211F (21F) and the fourth pinching surface. It is performed earlier (first) than the pinching pressure of the corresponding portion WF0 of the inclined portion by the 221F (22F).
[0060]
(B) Lowering of the second pinching part (molding of the inclined part)
Next, as shown in FIG. 7B, the movement of the first pinching portion 10 is stopped, and the first pinching surface 111F (11F) and the second pinching surface 121F (12F) correspond to the first region WF11 (WF1). With the part sandwiched, the upper mold is further lowered. Then, the third lower pinching member 211 (21) is lowered in the direction of arrow T11, and the fourth upper pinching member (second restraint portion) 221 (22) is moved in the direction of arrow T2.
Then, the corresponding portion WF0 of the inclined portion pinched by the second pinching portion 20 is in contact with the first region side edge portion (first pinching edge portion) 111E (11E) on the first pinching portion 10 side. As it is, the portion WT constituting the inclined portion is pulled toward the edge portion 111E on the first region side and pulled out from the second pinching portion 20 in a state of being pinched by the third pinching surface 211F and the fourth pinching surface 221F. When the portion WT constituting the inclined portion in the structural member W1 is pulled out from the second pinching portion 20, the second region side edge portion (second pinching edge portion) of the fourth upper pinching member 221 (22) It comes into contact with 221E (22E) and is formed while being pulled between the first region side edge portion 111E (11E) and the second region side edge portion 221E (22E).
[0061]
(C) Molding completed (bottom dead point)
Next, as shown in FIG. 7C, the second pressing portion 20 descends to the bottom dead point, and the first region side connecting portion WE111 (WE11), the inclined portion WS1 (WS), and the second region side of the structural member W1. The connection portion WE221 (WE22) and the second region WF21 (WF2) are formed, and the molding of the structural member W1 is completed.
In the molding of the structural member W1 in this cross section, the distance C1 is maintained between the first lower pinching member (first restraining portion) 111 (11) and the fourth upper pinching member (second restraining portion) 221 (22). To.
[0062]
Next, with reference to FIGS. 8A to 8C, the outline of the manufacturing process of the structural member W1 in the cross section shown in FIG. 2B will be described.
(A) Upper mold descent (pinching pressure of the part corresponding to the first region and the inclined portion)
First, the blank steel plate W0 is placed on the structural member manufacturing mold 100.
Then, as shown in FIG. 8A, the upper mold is lowered in the direction of arrow T1 by a forming press device (not shown), and the first pressing surface 112F (11F) and the second pressing surface 122F of the first pressing portion 10 are used. The portion corresponding to the first region WF12 (WF1) of the blank steel plate W0 is pressed by (12F), and the third pressing surface 212F (21F) and the fourth pressing surface 222F (22F) of the second pressing portion 20 press the portion. The corresponding portion WF0 of the inclined portion of the blank steel plate W0 is pressed.
At this time, the pinching of the portion corresponding to the first region WF12 (WF1) by the first pinching surface 112F (11F) and the second pinching surface 122F (12F) is the third pinching surface 212F (21F) and the fourth pinching surface. It is performed earlier (prior to) than the pinching pressure of the corresponding portion WF0 of the inclined portion by 222F (22F).
[0063]
(B) Lowering of the second pinching part (molding of the inclined part)
Next, as shown in FIG. 8B, the movement of the first pinching portion 10 is stopped, and the first pinching surface 112F (11F) and the second pinching surface 122F (12F) correspond to the first region WF12 (WF1). The upper mold is lowered while the part to be pressed is pinched. Then, the third lower pinching member 212 (21) is lowered in the direction of the arrow T21, and the fourth upper pinching member 222 (22) is moved in the direction of the arrow T2.
Then, the first pinching portion 10 side is pressed by the first region side edge portion (first pinching edge portion) 112E (11E), and the portion WT constituting the inclined portion is pressed by the third pinching surface 212F and the fourth pinching surface. In the state of being pinched by the compression surface 222F, the corresponding portion WF0 of the inclined portion pinched by the second pinching portion 20 is pulled toward the edge portion 112E on the first region side and pulled out from the second pinching portion 20. ..
When the portion WT constituting the inclined portion in the structural member W1 is pulled out from the second pinching portion 20, the second region side edge portion (second pinching edge portion) of the fourth upper pinching member 222 (22) It comes into contact with 222E (22E) and is formed while being pulled between the first region side edge portion 112E (11E) and the second region side edge portion 222E (22E).
[0064]
(C) Molding completed (bottom dead point)
Next, as shown in FIG. 8C, the second pinching portion 20 descends to the bottom dead point, and the first region side connecting portion WE112 (WE11), the inclined portion WS2 (WS), and the second region side of the structural member W1. The connecting portion WE222 (WE22) and the second region WF22 (WF2) are formed, and the molding of the structural member W1 is completed.
In the molding of the structural member W1 in this cross section, the distance C2 between the first lower pinching member 112 (11) and the fourth upper pinching member 222 (22) is maintained.
[0065]
In the present embodiment, the third of the first inclined portion WS1 is between the first lower pinching member (first restraining portion) 111 (11) and the fourth upper pinching member (second restraining portion) 221 (22). The pair of second inclined portions WS2 are moved relative to each other along the smaller of the two crossing angles, that is, the crossing angle with the direction and the crossing angle with the third direction of the pair of second inclined portions WS2.
[0066]
Hereinafter, the formability of the structural member W1 according to the first embodiment will be described with reference to FIGS. 9 and 10.
FIG. 9 is a diagram illustrating an example of the plate thickness distribution of the structural member W1 according to the first embodiment. FIG. 9 is a distribution diagram calculated by simulation of the plate thickness distribution of the structural member W1 formed by plastically processing an ultra-high tension steel having a tensile strength of 980 MPa and a plate thickness t = 1.2 mm before forming, for example. FIG. 10 is a diagram showing an increase / decrease in plate thickness at the ridgeline of the first region side connection portion WE11 and the second region side connection portion WE22. In FIG. 10, the solid line shows the increase / decrease in the plate thickness at the ridgeline of the first region side connection portion WE11, and the two-point chain line indicates the increase / decrease in the plate thickness at the ridgeline of the second region side connection portion WE22.
The characteristics shown in FIGS. 9 and 10 are examples showing the characteristics of the structural member W1 having the tunnel-shaped recesses formed by the manufacturing method of the present embodiment, and are manufactured by the manufacturing method according to the present invention. Not all structural members have the plate thickness distribution shown in FIGS. 9 and 10.
[0067]
The dark shaded portion shown in FIG. 9 is a portion where cracks occur in normal drawing molding.
On the other hand, in the method of the present embodiment, molding is possible even if the wall thickness is increased or decreased in the range of -15% to + 15%.
[0068]
The structural member W1 according to this embodiment satisfies the following conditions.
That is, the structural member W1 is made of a steel plate having a tensile strength of 780 MPa or more, and satisfies a plate thickness of 0.8 mm or more and 2.3 mm or less. The third inclined portion WS3 has a maximum plate thickness region portion having the maximum plate thickness on the first inclined portion WS1 side and a plate thickness formed on the second inclined portion WS2 side of the maximum plate thickness region portion. A minimum plate thickness region and a minimum plate thickness region are formed. Further, the plate thickness ratio A of the minimum plate thickness region portion to the maximum plate thickness region portion determined by the following (Equation 1) satisfies the following (Equation 2).
Plate thickness ratio A = ([Maximum plate thickness (mm) in the maximum plate thickness region]-[Minimum plate thickness (mm) in the minimum plate thickness region]) ÷ [Maximum plate thickness in the maximum plate thickness region (Mm)] ... (Equation 1)
0.08 ≤ A ≤ 0.26 ... (Equation 2)
[0069]
As shown in FIG. 9, the plate thickness of the structural member W1 is the first inclined portion WS1 and the second inclined portion formed perpendicular to the first plane among the inclined portions WS constituting the substantially channel-shaped concave portion WU. In WS2, the increase / decrease in plate thickness is small, and in the third inclined portion WS3, the increase / decrease occurs.
Further, the plate thickness in the third inclined portion WS3 increases in the vicinity of the first region connecting portion WE113 having a recessed ridge line when viewed from the upper side in the Z-axis direction (the side opposite to the deformation direction of the blank steel plate W0). The plate thickness decreases in the vicinity of the second region connection portion WE223 having a protruding ridge line.
[0070]
Further, the ridgeline of the first region side connection portion WE11 is suppressed in the increase / decrease in the plate thickness at the first region side connection portions WE111 and WE112, which are the connection portions with the first inclined portion WS1 and the second inclined portion WS2. There is almost no increase or decrease in thickness.
Specifically, in the range of the first region side connection portion WE111 and the range of the first region side connection portion WE112, the increase in plate thickness is suppressed to less than 2%, and the increase / decrease in plate thickness is small and almost constant.
[0071]
Further, as shown in FIG. 10, the ridgeline of the second region side connection portion WE22 has a plate thickness at the second region side connection portions WE221 and WE222, which are connection portions with the first inclined portion WS1 and the second inclined portion WS2. There is almost no increase or decrease.
Specifically, for example, in the range of the second region side connection portion WE221 and the range of the second region side connection portion WE222, the increase in plate thickness is suppressed to less than 2%, and the increase / decrease in plate thickness is small and almost constant. ..
[0072]
With respect to the inclined portion WS of the structural member W1, it can be arbitrarily set whether the minimum crossing angle θ1 is formed in the first region WF1 or the second region WF2.
[0073]
According to the structural member manufacturing method and the structural member manufacturing mold 100 according to the first embodiment, the first pinching portion 10 is used to pinch the portion of the blank steel plate W0 corresponding to the first region WF1 and the second pinching portion. The corresponding portion WF0 of the inclined portion of the blank steel plate W0 is pressed by 20. Then, the first pinching portion 10 and the second pinching portion 20 are relatively moved along the minimum crossing angle θ1 in the first inclined portion (specific inclined portion) WS1, and the blank steel plate W0 is pulled to pull the inclined portion WS. To form. As a result, it is possible to suppress the occurrence of compression in the plane direction in the vicinity of the connection portion of the blank steel plate W0, so that the occurrence of wrinkles can be suppressed. As a result, the structural member W1 can be efficiently manufactured.
[0074]
Further, according to the structural member manufacturing method and the structural member manufacturing mold 100 according to the first embodiment, the position in the X-axis direction and the position in the Z-axis direction are synchronized with each other to synchronize the first pinching portion 10 and the second pinching portion 10. The compression portion 20 is relatively moved along the minimum crossing angle θ1. As a result, it is possible to efficiently and stably form the inclined portion WS of the structural member W1 while suppressing the occurrence of wrinkles. As a result, the structural member W1 having the inclined portion WS whose crossing angle θ changes according to the position in the second direction can be efficiently and stably manufactured.
[0075]
Further, according to the structural member manufacturing mold 100 according to the first embodiment, the cam mechanism 20C is provided in which the pressing portion driving means is formed so as to be inclined with respect to the Z-axis direction. Therefore, with a simple structure, the first pinching portion 10 and the second pinching portion 20 can be separated while accurately synchronizing the positions in the X-axis direction and the Z-axis direction, so that the inclined portion of the structural member W1 can be separated. WS can be formed efficiently and stably while suppressing the occurrence of wrinkles.
[0076]
According to the structural member manufacturing mold 100 according to the first embodiment, since the coil springs (pinching member returning mechanism) 12P, 21P, 22P are provided, the first pinching portion 10 and the second pinching portion 20 are provided. The second upper pinching member 12, the third lower pinching member 21, and the fourth upper pinching member 22 are automatically returned to their original positions when they are separated toward the in-situ side along the Z-axis direction. be able to. Therefore, the structural member W1 can be efficiently manufactured.
[0077]
Further, according to the structural member W1 according to the first embodiment, the first region WF1, the inclined portion WS, and the second region WF2 are provided, and the inclined portion WS is provided with the inclined portion WS according to the position in the Y-axis direction.A first inclined portion WS1 and a second inclined portion WS2 and a third inclined portion WS3 orthogonal to the first plane are formed. Since the ridgeline of the first region connecting portion WE1 and the ridgeline of the second region connecting portion WE2 are formed to have a substantially constant plate thickness, stable quality can be achieved while suppressing the occurrence of wrinkles when forming the inclined portion. Can be secured. As a result, the structural member W1 can be manufactured efficiently and stably.
[0078]

Hereinafter, the second embodiment of the present invention will be described with reference to FIGS. 11 to 16C.
FIG. 11 is a perspective view illustrating the structural member according to the second embodiment. 12A and 12B are views for explaining the structural member according to the second embodiment. Specifically, FIG. 12A shows a cross-sectional view shown by arrow-viewing XIIA-XIIA in FIG. 11, and FIG. 12B shows a cross-sectional view shown by arrow-viewing XIIB-XIIB in FIG. In FIGS. 11, 12A and 12B, the reference numeral W1A indicates a structural member.
[0079]
The structural member W1A is formed by cold plastic processing of a steel plate having a plate thickness t = 1.2 mm made of ultra-high tension steel.
Further, as shown in FIG. 11, the structural member W1A includes a first region WF1A, a second region WF2A, and an inclined portion WSA, and includes a first region WF1A, a second region WF2A, and an inclined portion WSA. Each of the above is formed extending in the Y-axis direction. Further, the first region WF1A, the inclined portion WSA, and the second region WF2A are formed in this order along the X-axis direction.
[0080] [0080]
As shown in FIG. 11, the structural member W1A has a first inclined portion WS1A recessed in the X-axis direction and the Z-axis direction with respect to the second inclined portion (specific inclined portion) WS2A at the bottom surface in the central portion in the Y-axis direction. A substantially channel-shaped recess WUA is formed, which is widened from the first region WF1A toward the second region WF2A.
Residual tensile stress is formed in the inclined portion WSA in the direction orthogonal to the Y-axis direction.
[0081]
In this embodiment, the first region WF1A extends in a direction orthogonal to, for example, the Z-axis direction, and is specifically formed in a planar shape along a second plane defined by the X-axis and the Y-axis. Has been done. Further, the first region WF1A is formed with a recess recessed in the central portion in the Y-axis direction toward the side opposite to the second region WF2A.
[0082]
In this embodiment, the second region WF2A extends in a direction orthogonal to, for example, the Z-axis direction, and is specifically formed in a planar shape along a second plane defined by the X-axis and the Y-axis. Has been done. The second region WF2A has a recess formed in the central portion in the Y-axis direction toward the inclined portion WSA side.
[0083]
The inclined portion WSA is arranged between the first region WF1A and the second region WF2A, and is inclined with respect to the first region WF1A and the second region WF2A.
The inclined portion WSA is connected to the first region WF1A by the first region side connecting portion (first ridge line) WE11A, and is connected to the second region WF2A by the second region side connecting portion (second ridge line) WE22A. ..
The first region side connection portion WE11A has a convex shape in which the central portion thereof protrudes in the direction of the first region WF1A. The second region side connection portion WE22A has a convex shape in which the central portion thereof protrudes on the opposite side to the second region WF2A.
The inclined portion WSA includes a first inclined portion WS1A, a second inclined portion (specific inclined portion) WS2A, and a third inclined portion WS3A. Specifically, the inclined portion WSA is a pair of second inclined portions WS2A located on both end sides in the second direction and a pair of third inclined portions WS3A connected to each of the pair of second inclined portions WS2A. And a first inclined portion WS1A connected to both of the pair of third inclined portions WS3A. The second inclined portion (specific inclined portion) WS2A, the third inclined portion WS3A, the first inclined portion WS1A, the third inclined portion WS3A, and the second inclined portion (specific inclined portion) WS2A are formed in this order in the Y-axis direction. There is.
[0084]
In the inclined portion WSA, the intersection angle with the third direction in the first plane defined by the first direction and the third direction changes according to the position in the second direction. Moreover, in the inclined portion WSA, the intersection angle with the first direction in the second plane defined by the first direction and the second direction changes according to the position in the second direction.
[0085]
The first region side connection portion (first ridge line) WE11A is connected to the first region WF1A and extends in the second direction. The second region side connection portion (second ridge line) WE22A is formed at the end of the inclined portion WSA opposite to the first region WF1A in the first direction, and extends along the second direction.
The second region WF2A is connected via the second ridge line and extends so as to intersect with respect to the third direction.
[0086]
The width of the first region WF1A in the X-axis direction is such that the portion connected to the first inclined portion WS1A is narrow and the portion connected to the second inclined portion (specific inclined portion) WS2A is wide.
The width of the second region WF2A in the X-axis direction is formed so that the portion connected to the first inclined portion WS1A is wide and the portion connected to the second inclined portion (specific inclined portion) WS2A is narrow.
[0087]
As shown in FIGS. 11 and 12A, the first inclined portion WS1A (WSA) is connected to the first region WF11A (WF1A) by the first region side connecting portion WE111A (WE11A) at the central portion in the Y-axis direction. It is connected to the second region WF21A (WF2A) by the second region side connection portion WE221A (WE22A).
[0088]
As shown in FIGS. 11 and 12A, the first inclined portion WS1A (WSA) has an intersection angle θ with the Z-axis direction in the first plane of 60 ° (the X-axis is 150 ° on the first region WF1 side, and the second It is formed in the region (intersect at 30 ° on the WF2A side).
[0089]
As shown in FIGS. 11 and 12B, the second inclined portion WS2A (WSA) is connected to the first region WF12A (WF1A) via the first region side connecting portion WE112A (WE11A) on both side portions in the Y-axis direction. It is connected to the second region WF22A (WF2A) via the second region side connection portion WE222A (WE22A).
[0090]
As shown in FIGS. 11 and 12B, the second inclined portion WS2A (WSA) has an intersection angle θ with the Z-axis direction in the first plane of 45 ° (the X-axis is 135 ° on the first region WF1A side, and the second is It is formed in two regions (crossing at 45 ° on the WF2A side).
The crossing angle θ (= 45 °) in the second inclined portion WS2A (WSA) is set to the minimum crossing angle θ1 formed by the inclined portion WS in the Z-axis direction (third direction) in the Y-axis direction (second direction). There is.
[0091]
As shown in FIG. 11, the inclined portion WS3A is formed to have a smaller dimension in the X-axis direction as it approaches the second inclined portion WS2A from the first inclined portion WS1A.
Further, in the first plane, the Z-axis direction and the inclined portion WS3 intersect at an intersection angle θ of 60 ° to 45 °.
Further, the third inclined portion WS3A and the first inclined portion WS1A form a substantially channel-shaped concave portion WUA of the structural member W1.
[0092]
That is, the intersection angle of the pair of third inclined portions WS3A with the third direction is the intersection angle of the first inclined portion WS1A with the third direction and the intersection angle of the pair of second inclined portions WS2A with the third direction. It is in the range between.
Further, the difference between the intersection angle of the first inclined portion WS1A with the third direction and the intersection angle of the pair of second inclined portions WS2A with the third direction is 8.0 ° or more, preferably 11 ° or more, and more. It is preferably 15 ° or more.
Others are the same as those of the first embodiment including the manufacturing method and the manufacturing apparatus, but will be described below.
[0093]
Next, with reference to FIGS. 13A to 14D, a schematic configuration of the structural member manufacturing mold (structural member manufacturing apparatus) 100A according to the present embodiment will be described.
13A and 13B are vertical cross-sectional views illustrating a schematic configuration of a molding portion constituting the structural member manufacturing mold according to the present embodiment. FIG. 13A is a vertical sectional view taken along the line VA-VA of FIG. FIG. 13B is a vertical sectional view taken along the line VB-VB of FIG.
[0094]
The structural member manufacturing mold 100A includes a lower mold (fixed mold) and an upper mold (movable mold). The structural member manufacturing mold 100A is mounted on a forming press device (not shown) to form a structural member manufacturing device, and plastically processes a metal material plate to manufacture the structural member W1.
The structural member manufacturing mold 100A includes, for example, the first pinching portion 10, the second pinching portion 20, the cam mechanism (pressing portion driving means) 20C, and the coil spring (pinching), as in the first embodiment. Pressure member return mechanism) 12P, 21P, 22P, a lower mold base 10B, and an upper mold base 20B are provided. The first pinching portion 10 and the second pinching portion 20 are movable relative to each other along the Z-axis direction. In this embodiment, two (pair) coil springs 21P are provided. The first pinching portion 10 and the second pinching portion 20 constitute the molding portion 1.
[0095]
In this embodiment, the lower mold includes a lower mold base 10B, a first lower pinching member (first restraining portion) 11, a third lower pinching member 21, and a coil spring 21P. The first lower pinching member 11, the third lower pinching member 21, and the coil spring 21P are arranged with respect to the lower mold base 10B.
Further, the upper mold includes an upper mold base 20B, a second upper pinching member 12, a fourth upper pinching member 22, and coil springs 12P and 22P. The second upper pinching member 12, the fourth upper pinching member 22, the coil springs 12P, and 22P are arranged with respect to the upper die base 20B.
[0096]
The first pinching portion 10 includes a first lower pinching member (first restraining portion) 11 and a second upper pinching member 12. The first lower pinching member 11 and the second upper pinching member 12 can be opened and closed with each other along the Z-axis direction.
[0097]
In the first lower pinching member (first restraining portion) 11, the first pinching surface 11F is formed on the second upper pinching member 12 side, and the inclined portion 11S is formed on the second pinching portion 20 side. ..
Further, the second upper pinching member 12 has a second pinching surface 12F facing the first pinching surface 11F, and an inclined portion 12S is formed on the second pinching portion 20 side.
The blank steel plate W0 can be pressed by the first pressing surface 11F and the second pressing surface 12F.
[0098]
The second pinching portion 20 includes a third lower pinching member 21 and a fourth upper pinching member (second restraining portion) 22. The third lower pinching member 21 and the fourth upper pinching member 22 can be opened and closed with each other along the Z-axis direction.
[0099]
The third lower pinching member 21 has a third pinching surface 21F formed on the side of the fourth upper pinching member (second restraint portion) 22.
Further, in the fourth upper pinching member (second restraint portion) 22, a fourth pinching surface 22F facing the third pinching surface 21F is formed, and an inclined portion 22S is formed on the first pinching portion 10 side. There is.
The blank steel plate W0 can be pressed by the third pressing surface 21F and the fourth pressing surface 22F.
[0100]
The cam mechanism 20C includes a cam shape portion 22C and a cam follower 22W. The cam follower 22W is fixed to the lower mold base 10B and can come into contact with the cam shape portion 22C through the through hole 21H formed in the third lower pinching member 21.
[0101]
The cam shape portion 22C is formed on the fourth upper pinching member 22. The cam-shaped portion 22C has an inclined surface whose crossing angle with respect to the Z-axis direction, which is a direction away from the first pinching portion 10 as it approaches the third lower pinching member 21, is equal to the minimum crossing angle θ1. As a result, when the fourth upper pinching member 22 approaches the lower mold base 10B in the Z-axis direction, the fourth upper pinching member 22 moves along the cam-shaped portion 22C.
[0102]
The coil spring (pinching member return mechanism) 12P is arranged between the upper die base 20B and the second upper pinching member 12. In the coil spring 12P, when the second upper pinching member 12 cooperates with the first lower pinching member 11 to pinch the blank steel plate W0, the second upper pinching member 12 is subjected to the first lower pinching member 11. While urging to the side, in the free state, the second upper pinching member 12 is returned to the original position in the Z-axis direction.
[0103]
The coil spring (pinching member return mechanism) 21P is arranged between the lower mold base 10B and the third lower pinching member 21. The coil spring 21P has a third lower pinching member 21 when the third lower pinching member 21 cooperates with the fourth upper pinching member 22 to pinch the blank steel plate W0.The pressing member 21 is urged to the side of the fourth upper pressing member 22, and in the free state, the third lower pressing member 21 is returned to the original position in the Z-axis direction.
[0104]
The coil spring (pinching member return mechanism) 22P is arranged between the side plate of the upper die base 20B and the fourth upper pinching member 22. The coil spring 22P urges the fourth upper pinching member 22 toward the second upper pinching member 12 when the fourth upper pinching member 22 moves in the X-axis direction, and is fourth in a free state. The upper pinching member 22 is returned to the original position in the X-axis direction.
[0105]
In the vertical cross section of the structural member manufacturing mold 100A in the arrow-view VA-VA of FIG. 3, as shown in FIG. 13A, the first pinching surface 111F (11F) and the inclined portion 11S are connected to the corner portion. One region side edge portion (first pinching edge portion) 111E (11E) is formed. A second region side edge portion (second pinching edge portion) 221E (22E) is formed at a corner portion where the fourth pinching surface 221F (22F) and the inclined portion 22S are connected. Then, the first region side edge portion 111E forms the first inclined portion WS1 of the structural member W1 and the first region side connecting portion WE111 (WE11). The second region side edge portion 221E forms the first inclined portion WS1A of the structural member W1 and the second region side connecting portion WE221A (WE22A).
[0106]
As shown in FIG. 13B, the structural member manufacturing mold 100A is formed at a corner portion where the first pressing surface 112F (11F) and the inclined portion 11S are connected in the vertical cross-sectional view taken along the line VB-VB in FIG. The first region side edge portion (first pinching edge portion) 112E (11E) is formed. A second region side edge portion (second pinching edge portion) 222E (22E) is formed at a corner portion where the fourth pinching surface 222F (22F) and the inclined portion 22S are connected.
Then, the first region side edge portion 112E forms the second inclined portion WS2A of the structural member W1 and the first region side connecting portion WE112A (WE11). The second region side edge portion 222E forms the second inclined portion WS2A of the structural member W1 and the second region side connecting portion WE222A (WE22).
[0107]
As shown in FIG. 13A, a space V1 is formed between the first lower pinching member 11, the second upper pinching member 12, the third lower pinching member 21, and the fourth upper pinching member 22. .. The distance C1 (mm) between the first lower pinching member 11 and the fourth upper pinching member 22 is 1.03 times or more and 1.07 times or less the plate thickness t (mm) of the blank steel plate W0.
Further, as shown in FIG. 13B, a space V2 is formed between the first lower pinching member 11, the second upper pinching member 12, the third lower pinching member 21, and the fourth upper pinching member 22. ing. The distance C2 between the first lower pinching member 11 and the fourth upper pinching member 22 is about 70 mm.
[0108]
Next, the operation of the structural member manufacturing mold 100A according to the first embodiment will be described with reference to FIGS. 14A to 14D. For convenience, the blank steel plate W0, the structural member W1 and the like are not shown in FIGS. 14A to 14D.
(A) Molding preparation (in-situ)
First, the structural member manufacturing mold 100A is attached to a forming press device (not shown), and the upper mold is positioned at the top dead point.
When the upper mold is located at the top dead point, as shown in FIG. 14A, the first pinching portion 10 and the second pinching portion 20 are set to the original positions, and the second pinching surface of the second upper pinching member 12 is set. 12F is located below the fourth pinching surface 22F of the fourth upper pinching member 22.
[0109]
(B) Upper mold descent (pinching pressure of the portion corresponding to the first region and the inclined portion)
Next, as shown in FIG. 14A, the upper mold is lowered in the arrow T1 direction (lower side in the Z-axis direction). When the upper mold is lowered, first, the second pinching surface 12F of the second upper pinching member 12 presses the corresponding portion of the first region.
Next, as shown in FIG. 14B, the upper mold is further lowered in the arrow T1 direction (lower side in the Z-axis direction), and the fourth upper pinching member (second restraint portion) 22 is subjected to the fourth pinching surface 22F. Press the corresponding part of the inclined part.
In this way, the second upper pinching member 12 holds the blank steel plate W0 (not shown) earlier than the fourth upper pinching member 22, and after the second upper pinching member 12 holds the blank steel plate W0, the blank steel plate W0 is pressed. The upper mold is further lowered and the coil spring (pressurizing member return mechanism) 12P is compressed, so that the portion of the blank steel plate W0 corresponding to the inclined portion is clamped.
Then, the cam follower 22W contacts the cam shape portion 22C at the timing when the first lower pinching member 11, the second upper pinching member 12, the third lower pinching member 21, and the fourth upper pinching member 22 come into contact with each other.
[0110]
In this state, the first region WF1A by the first pinching portion 10 based on the coil spring 12P (the first pinching surface 11F of the first lower pinching member 11 and the second pinching surface 12F of the second upper pinching member 12). The pinching pressure is set to be larger than the pinching pressure of the corresponding portion WF0 of the inclined portion by the second pinching portion 20 based on the coil spring 21P.
[0111]
(C) Second pinching part lowering (inclined part forming)
Next, as shown in FIG. 14C, the second pressing portion 20 is further lowered toward the lower side in the Z-axis direction.
At this time, the third lower pinching member 21 is lowered in the direction of the arrow T21 (lower side in the Z-axis direction). At the same time, the fourth upper pinching member 22 is moved in the direction of arrow T2 by the action of the cam mechanism 20C guiding the fourth upper pinching member 22 in the direction of arrow T2C.
The arrows T2C and T2 are oriented along the inclination angle (θ1) of the first inclined portion WS1 of the structural member W1, respectively.
When the third lower pinching member 21 moves in the direction of the arrow T21, the coil spring 21P is compressed and the third lower pinching member 21 is urged upward.
[0112]
Further, when the fourth upper pinching member 22 moves in the direction of arrow T2, the coil spring 22P is compressed in the direction of arrow T22, and the fourth upper pinching member 22 is urged on the side opposite to the moving direction. ..
Then, the blank steel plate W0 pinched by the second pinching portion 20 (the third pinching surface 21F of the third lower pinching member 21 and the fourth pinching surface 22F of the fourth upper pinching member 22) is pulled. , It is molded while being pulled out from the second pressing portion 20.
While the second pinching portion 20 descends (molds the inclined portion), the first pinching portion 10 (the first pinching surface 11F of the first lower pinching member 11 and the second upper pinching member 12) via the coil spring 12P The pinching pressure of the first region WF1A by the second pinching surface 12F) is set to be maintained larger than the pinching pressure of the corresponding portion WF0 of the inclined portion by the second pinching portion 20 via the coil spring 21P. There is.
[0113]
(D) Molding completed (bottom dead point)
Next, as shown in FIG. 14D, the upper mold is further lowered to the lowering end in the direction of arrow T21 (lower side in the Z-axis direction) to complete the molding of the structural member W1.
Then, the upper mold is raised by the forming press device to open the structural member manufacturing mold 100A, and the structural member W1 (not shown) is taken out.
At this time, the first lower pinching member 11 is returned to the original position by the coil spring 12P, the third lower pinching member 21 is returned to the original position by the coil spring 21P, and the fourth upper pinching member 22 is returned to the original position by the coil spring 22P.
[0114]
Next, with reference to FIGS. 15A to 15C and FIGS. 16A to 16C, molding of the structural member W1 by the structural member manufacturing mold 100A according to the second embodiment will be described.
15A to 15C and 16A to 16C are diagrams illustrating the outline of the manufacturing process in the cross section shown in FIGS. 12A and 12B, respectively.
15A and 16A are views showing a state in which the upper mold of the structural member manufacturing mold 100A is lowered to pinch the corresponding portion of the first region and the inclined portion. 15B and 16B are views showing a state in which the second pressing portion is lowered and the inclined portion is pulled while forming. 15C and 16C are views showing a state in which the upper mold of the structural member manufacturing mold 100A is lowered to the bottom dead point and the molding of the structural member W1 is completed.
[0115]
First, with reference to FIGS. 15A to 15C, the outline of the manufacturing process of the structural member W1 in the cross section shown in FIG. 12A will be described.
The blank steel plate W0 does not need to be limited in material and thickness, but for example, the tensile strength is 980 MPa or more, and wrinkles and cracks are likely to occur in draw forming with a plate thickness of 0.6 mm to 3.2 mm. A particularly large effect can be obtained for thin steel plates.
[0116]
(A) Upper mold descent (pinching pressure of the part corresponding to the first region and the inclined portion)
First, the blank steel plate W0 is placed on the structural member manufacturing mold 100A.
Then, as shown in FIG. 15A, the upper mold is lowered in the direction of arrow T1 by a forming press device (not shown), and the first pressing surface 111F (11F) and the second pressing surface 121F of the first pressing portion 10 are used. The portion corresponding to the first region WF11A (WF1A) of the blank steel plate W0 is pressed by (12F), and the third pressing surface 211F (21F) and the fourth pressing surface 221F (22F) of the second pressing portion 20 are used. The corresponding portion WF0 of the inclined portion of the blank steel plate W0 is pressed.
At this time, the pinching of the portion corresponding to the first region WF11A (WF1A) by the first pinching surface 111F (11F) and the second pinching surface 121F (12F) is the third pinching surface 211F (21F) and the fourth pinching surface. It is performed earlier (first) than the pinching pressure of the corresponding portion WF0 of the inclined portion by the 221F (22F).
[0117]
(B) Lowering of the second pinching part (molding of the inclined part)
Next, as shown in FIG. 15B, the movement of the first pinching portion 10 is stopped, and the first pinching surface 111F (11F) and the second pinching surface 121F (12F) correspond to the first region WF11A (WF1A). With the part sandwiched, the upper mold is further lowered. Then, the third lower pinching member 211 (21) is lowered in the direction of arrow T11, and the fourth upper pinching member (second restraint portion) 221 (22) is moved in the direction of arrow T2.
Then, the corresponding portion WF0 of the inclined portion pinched by the second pinching portion 20 is in contact with the first region side edge portion (first pinching edge portion) 111E (11E) on the first pinching portion 10 side. As it is, the portion WT constituting the inclined portion is pulled toward the edge portion 111E on the first region side and pulled out from the second pinching portion 20 in a state of being pinched by the third pinching surface 211F and the fourth pinching surface 221F. When the portion WT constituting the inclined portion in the structural member W1 is pulled out from the second pinching portion 20, the second region side edge portion (second pinching edge portion) of the fourth upper pinching member 221 (22) It comes into contact with 221E (22E) and is formed while being pulled between the first region side edge portion 111E (11E) and the second region side edge portion 221E (22E).
[0118]
(C) Molding completed (bottom dead point)
Next, as shown in FIG. 15C, the second pinching portion 20 descends to the bottom dead point, and the first region side connecting portion WE111A (WE11A), the inclined portion WS1A (WSA), and the second region side of the structural member W1. The connection portion WE221A (WE22A) and the second region WF21A (WF2A) are formed, and the molding of the structural member W1 is completed.
In the molding of the structural member W1 in this cross section, the distance C1 is maintained between the first lower pinching member (first restraining portion) 111 (11) and the fourth upper pinching member (second restraining portion) 221 (22). To.
[0119]
Next, with reference to FIGS. 16A to 16C, the outline of the manufacturing process of the structural member W1 in the cross section shown in FIG. 12B will be described.
(A) Upper mold descent (pinching pressure of the part corresponding to the first region and the inclined portion)
First, the blank steel plate W0 is placed on the structural member manufacturing mold 100A.
Then, as shown in FIG. 16A, the upper mold is lowered in the direction of arrow T1 by a forming press device (not shown), and the first pressing surface 112F (11F) and the second pressing surface 122F of the first pressing portion 10 are used. The portion corresponding to the first region WF12A (WF1A) of the blank steel plate W0 is pressed by (12F), and the third pressing surface 212F (21F) and the fourth pressing surface 222F (22F) of the second pressing portion 20 are used. The corresponding portion WF0 of the inclined portion of the blank steel plate W0 is pressed.
At this time, the pinching of the portion corresponding to the first region WF12 (WF1) by the first pinching surface 112F (11F) and the second pinching surface 122F (12F) is the third pinching surface 212F (21F) and the fourth pinching surface. It is performed earlier (prior to) than the pinching pressure of the corresponding portion WF0 of the inclined portion by 222F (22F).
[0120]
(B) Lowering of the second pinching part (molding of the inclined part)
Next, as shown in Fig. 16B, the first pinch The movement of the pressing portion 10 is stopped, and the upper mold is lowered with the first pressing surface 112F (11F) and the second pressing surface 122F (12F) holding the portion corresponding to the first region WF12A (WF1A). Let me. Then, the third lower pinching member 212 (21) is lowered in the direction of the arrow T21, and the fourth upper pinching member 222 (22) is moved in the direction of the arrow T2.
Then, the first pinching portion 10 side is pressed by the first region side edge portion (first pinching edge portion) 112E (11E), and the portion WT constituting the inclined portion is pressed by the third pinching surface 212F and the fourth pinching surface. In the state of being pinched by the compression surface 222F, the corresponding portion WF0 of the inclined portion pinched by the second pinching portion 20 is pulled toward the edge portion 112E on the first region side and pulled out from the second pinching portion 20. ..
When the portion WT constituting the inclined portion in the structural member W1 is pulled out from the second pinching portion B20, the second region side edge portion (second pinching edge portion) of the fourth upper pinching member 222 (22) It comes into contact with 222E (22E) and is formed while being pulled between the first region side edge portion 112E (11E) and the second region side edge portion 222E (22E).
[0121]
(C) Molding completed (bottom dead point)
Next, as shown in FIG. 16C, the second pinching portion 20 descends to the bottom dead point, and the first region side connecting portion WE112A (WE11A), the inclined portion WS2A (WSA), and the second region side of the structural member W1. The connecting portion WE222A (WE22A) and the second region WF22A (WF2A) are formed, and the molding of the structural member W1 is completed.
In the molding of the structural member W1 in this cross section, the distance C2 between the first lower pinching member 112 (11) and the fourth upper pinching member 222 (22) is maintained.
[0122]
In the present embodiment, the third of the first inclined portion WS1A is between the first lower pinching member (first restraining portion) 111 (11) and the fourth upper pinching member (second restraining portion) 221 (22). It is moved relative to each other along the smaller of the two crossing angles, that is, the crossing angle with the direction and the crossing angle with the third direction of the pair of second inclined portions WS2A.
[0123]
The structural member W1 according to this embodiment satisfies the following conditions.
That is, the structural member W1 is made of a steel plate having a tensile strength of 780 MPa or more, and satisfies a plate thickness of 0.8 mm or more and 2.3 mm or less. The third inclined portion WS3 has a maximum plate thickness region portion having the maximum plate thickness on the first inclined portion WS1 side and a plate thickness formed on the second inclined portion WS2 side of the maximum plate thickness region portion. A minimum plate thickness region and a minimum plate thickness region are formed. Further, the plate thickness ratio A of the minimum plate thickness region portion to the maximum plate thickness region portion determined by the following (Equation 1) satisfies the following (Equation 2).
Plate thickness ratio A = ([Maximum plate thickness (mm) in the maximum plate thickness region]-[Minimum plate thickness (mm) in the minimum plate thickness region]) ÷ [Maximum plate thickness in the maximum plate thickness region (Mm)] ... (Equation 1)
0.08 ≤ A ≤ 0.26 ... (Equation 2)
[0124]
As described in the first embodiment, the plate thickness also increases or decreases in the inclined portion WSA in the second embodiment as well.
Specifically, the plate thickness of the structural member W1 is the first inclined portion WS1A and the second inclined portion WS2A formed orthogonal to the first plane among the inclined portions WSA constituting the substantially channel-shaped recess WU. The increase / decrease in the plate thickness is small, and the increase / decrease occurs in the third inclined portion WS3A.
Further, the plate thickness in the third inclined portion WS3A increases in the vicinity of the first region connecting portion WE113 having a recessed ridge line when viewed from the upper side in the Z-axis direction (the side opposite to the deformation direction of the blank steel plate W0). The plate thickness decreases in the vicinity of the second region connection portion WE223 having a protruding ridge line.
[0125]
According to the structural member manufacturing method and the structural member manufacturing mold 100A according to the second embodiment, the first pinching portion 10 is used to pinch the portion of the blank steel plate W0 corresponding to the first region WF1 and the second pinching portion. The corresponding portion WF0 of the inclined portion of the blank steel plate W0 is pressed by 20. Then, the first pinching portion 10 and the second pinching portion 20 are relatively moved along the minimum crossing angle θ1 in the first inclined portion (specific inclined portion) WS1A, and the blank steel plate W0 is pulled to pull the inclined portion WSA. To form. As a result, it is possible to suppress the occurrence of compression in the plane direction in the vicinity of the connection portion of the blank steel plate W0, so that the occurrence of wrinkles can be suppressed. As a result, the structural member W1 can be efficiently manufactured.
[0126]

Next, with reference to FIGS. 17 to 20C, molding of the structural member W1 by the structural member manufacturing mold 100B according to the third embodiment of the present invention will be described. FIG. 17 is a vertical sectional view illustrating a schematic configuration of the structural member manufacturing mold 100B according to the third embodiment. 18A to 18D are diagrams illustrating the operation of the structural member manufacturing mold 100B in the structural member manufacturing process according to the third embodiment. 19A to 19C are vertical cross-sectional views illustrating the manufacturing process of the structural member W1 according to the third embodiment in the cross section shown in FIG. 2A. 20A to 20C are vertical cross-sectional views illustrating the manufacturing process of the structural member W1 according to the third embodiment in the cross section shown in FIG. 2B.
[0127]
As shown in FIG. 17, in the structural member manufacturing mold 100B used in the third embodiment, the cam mechanism 20C in the first embodiment is also provided on the first pinching portion 10 side. Then, by operating these cam mechanisms 20C in synchronization with each other, the first pinching portion 10 and the second pinching portion 20 are relatively movable along the minimum crossing angle θ1 of the structural member W1.
The first pinching surface 11F, the second pinching surface 12F, the third pinching surface 21F, and the fourth pinching surface 22F are formed smoothly without any unevenness that causes catching when the blank steel plate W0 is pulled.
In this embodiment, the arrangement of the blank steel plate W0 and the molding operation by the press forming apparatus in the X-axis direction (tensile direction) with respect to the structural member manufacturing mold 100B at the start of forming are different from those of the first embodiment.
[0128]
The operation of the structural member manufacturing mold 100B according to the third embodiment will be described with reference to FIGS. 18A to 18D. For convenience, the blank steel plate W0, the structural member W1 and the like are not shown in FIGS. 18A to 18D.
(A) Molding preparation (in-situ)
First, the structural member manufacturing mold 100B is attached to the forming press device (not shown), and the upper mold is positioned at the top dead point. When the upper mold is located at the top dead point, as shown in FIG. 18A, the first pinching portion 10 and the second pinching portion 20 are set to the original positions, and the second pinching surface of the second upper pinching member 12 is set. In 12F, the fourth pinching surface 22F of the fourth upper pinching member 22 is at the same position.
[0129]
(B) Upper mold descent (pinching pressure of the portion corresponding to the first region and the inclined portion)
Next, as shown in FIG. 18A, the upper mold is lowered in the arrow T1 direction (lower side in the Z-axis direction), and at the same time, the lower mold is raised in the arrow T101 (upper side in the Z-axis direction).
Next, as shown in FIG. 18B, when the upper mold advances in the arrow T1 direction (lower side in the Z-axis direction) and the lower mold advances in the arrow T101 direction (upper side in the Z-axis direction), first , The second pinching surface 12F of the second upper pinching member 12 presses the corresponding portion of the first region, and at the same time, the third pinching surface 21F of the third lower pinching member 21 presses the corresponding portion of the second region. ..
In this way, after the second upper pinching member 12 and the fourth upper pinching member 22 simultaneously press the blank steel plate W0 (not shown), the upper mold lowers and the lower mold rises further, and the coil. By compressing the springs (pinching member returning mechanism) 12P and 21P, the portion of the blank steel plate W0 corresponding to the inclined portion is pinched.
Then, at the timing when the third lower pinching member 21 and the fourth upper pinching member 22 come into contact with each other, the cam follower 22W of the second pinching portion 20 comes into contact with the cam shaped portion 22C. Further, the cam follower 122W of the first pinching portion 10 comes into contact with the cam shaped portion 120C at the timing when the first lower pinching member 11 and the second upper pinching member 12 come into contact with each other.
In this state, the first region WF1 by the first pinching portion 10 based on the coil spring 12P (the first pinching surface 11F of the first lower pinching member 11 and the second pinching surface 12F of the second upper pinching member 12). The pinching pressure is set to be substantially the same as the pinching pressure of the corresponding portion WF0 of the inclined portion by the second pinching portion 20 based on the coil spring 21P. Almost equivalent means that the difference between the large value and the small value is within the range of 20% or less of the large value.
[0130]
(C) Second pinching part lowering (inclined part forming)
Next, as shown in FIG. 18C, the second pressing portion 20 is further lowered toward the lower side in the Z-axis direction, and at the same time, the first pressing portion 10 is raised toward the upper side in the Z-axis direction. At this time, the third lower pinching member 21 is lowered toward the arrow T1 direction (lower side in the Z-axis direction). At the same time, the fourth upper pinching member 22 is moved in the direction of arrow T2 by the action of the cam mechanism 20C guiding the fourth upper pinching member 22 in the direction of arrow T2C.
The arrows T2C and T2 are oriented along the inclination angle (θ1) of the first inclined portion WS1 of the structural member W1, respectively.
When the third lower pinching member 21 moves in the direction of the arrow T1, the coil spring 21P is compressed and the third lower pinching member 21 is urged upward.
Further, when the fourth upper pinching member 22 moves in the direction of arrow T2, the coil spring 22P is compressed in the direction of arrow T22, and the fourth upper pinching member 22 is urged on the side opposite to the moving direction. ..
Further, the second upper pinching member 12 is raised in the direction of arrow T101 (upper side in the Z-axis direction). At the same time, the first lower pinching member 11 is moved in the direction of arrow T3 by the action of the cam mechanism 120C guiding the first lower pinching member 11 in the direction of arrow T3C.
The arrows T3 and T3C are oriented along the inclination angle (θ1) of the first inclined portion WS1 of the structural member W1, respectively.
When the second upper pinching member 12 moves in the direction of the arrow T1, the coil spring 12P is compressed and the second upper pinching member 12 is urged upward.
Further, when the first lower pinching member 11 moves in the direction of arrow T3, the coil spring 33P is compressed in the direction of arrow T33, and the first lower pinching member 11 is urged on the side opposite to the moving direction. ..
Then, the blank steel plate W0 pinched by the second pinching portion 20 and the blank steel plate W0 pinched by the first pinching portion 10 are pulled, and the second pinching portions 20 and the first are held, respectively. It is molded while being pulled out from the pressing portion 10.
While the second pinching portion 20 descends and the first pinching portion 10 rises (inclined portion forming), the pinching pressure of the first region WF1 by the first pinching portion 10 via the coil spring 12P is The force is set to be substantially equal to the pinching pressure of the corresponding portion WF0 of the inclined portion by the second pinching portion 20 via the coil spring 21P. Almost equivalent means that the difference between the large value and the small value is within the range of 20% or less of the large value.
[0131]
(D) Molding completed (bottom dead point)
Next, as shown in FIG. 18D, the upper mold is further lowered to the lowering end in the direction of arrow T1 (lower side in the Z-axis direction), and at the same time, the lower mold is further lowered in the direction of arrow T101 (upper side in the Z-axis direction). Is further raised to the rising end, and at the same time, the molding of the structural member W1 is completed.
Then, the upper mold is raised by the forming press device to open the structural member manufacturing mold 100B, and the structural member W1 (not shown) is taken out.
At this time, the first lower pinching member 11 is used by the coil spring 33P, the second upper pinching member 12 is used by the coil spring 12P, the third lower pinching member 21 is used by the coil spring 21P, and the fourth upper pinching member 22 is used by the coil spring 21P. The coil springs 22P return them to their original positions. It was
[0132]
Next, with reference to FIGS. 19A to 20C, molding of the structural member W1 by the structural member manufacturing mold 100B according to the third embodiment will be described.
19A to 19C and 20A to 20C are diagrams illustrating the outline of the manufacturing process in the cross section shown in FIGS. 2A and 2B, respectively.
[0133]
First, with reference to FIGS. 19A to 19C, the outline of the manufacturing process of the structural member W1 in the cross section shown in FIG. 2A will be described.
(A) The blank is pinched by the first pinching portion 10 and the second pinching portion 20.
First, as shown in FIG. 19A, the blank steel plate W0 is arranged in the structural member manufacturing mold 100B, and the blank steel plate W0 is pressed by the first pressing portion 10 and the second pressing portion 20.
At this time, the first compression unit 1 0 sandwiches the portion WF01 corresponding to the first region and the inclined portion of the blank steel plate W0, and the second pressing portion 20 presses the portion WF02 corresponding to the second region and the inclined portion of the structural member. Here, the portion WF01 corresponding to the first region and the inclined portion to be pinched by the first pinching portion 10 and the portion WF02 corresponding to the second region and the inclined portion to be pinched by the second pinching portion 20 are each tensioned. Only the size of the inclined portion is different from that of the first embodiment.
[0134]
(B) Relative movement of the first pinching portion and the second pinching portion (inclined portion forming)
Next, as shown in FIG. 19B, with the blank steel plate W0 sandwiched between the first pinching section 10 and the second pinching section 20, the first pinching section 10 is raised in the direction of arrow T11A. , The second pinching portion 20 is lowered to the arrow T11B.
As a result, the first lower pinching member (first restraint portion) 111 (11) and the fourth upper pinching member (second restraint portion) 221 (22) move relative to each other along the minimum crossing angle θ1. That is, the first lower pinching member 111 (11) moves in the direction of the arrow T2A along the minimum crossing angle θ1, and the fourth upper pinching member 221 (22) moves in the direction of the arrow T2B along the minimum crossing angle θ1. do.
Then, of the portion WF01 pinched by the first pinching portion 10, the portion corresponding to the inclined portion is second pinched while being in contact with the first region side edge portion (first pinching edge portion) 111E (11E). It is pulled out toward the compression portion 20 side. At the same time, of the portion WF02 pinched by the second pinching portion 20, the portion corresponding to the inclined portion is first pinched while being in contact with the second region side edge portion (second pinching edge portion) 221E (22E). It is pulled out toward the compression portion 10 side.
[0135]
(C) Molding completed
Next, as shown in FIG. 19C, the first pinching portion 10 rises to the top dead point, and the second pinching portion 20 descends to the bottom dead point, so that the first region WF11 (WF1) of the structural member W1 , The first region side connection portion WE111 (WE11), the inclined portion WS1 (WS), the second region side connection portion WE221 (WE22), and the second region side connection portion WF21 (WF2) are formed, and the molding of the structural member W1 is completed. ..
In the cross section of FIG. 19C, a distance C1 is maintained between the first lower pinching member (first restraining portion) 111 (11) and the fourth upper pinching member (second restraining portion) 221 (22). Will be done.
Others are the same as in the first embodiment, but will be described below.
[0136]
Next, with reference to FIGS. 20A to 20C, an outline of the manufacturing process of the structural member W1 in the cross section shown in FIG. 2B will be described.
(A) Pressing of a blank steel plate by the first pinching portion 10 and the second pinching portion 20
First, as shown in FIG. 20A, the blank steel plate W0 is arranged in the structural member manufacturing mold 100B, and the blank steel plate W0 is pressed by the first pressing portion 10 and the second pressing portion 20. At this time, the first pressing portion 10 presses the portion WF12 corresponding to the first region and the inclined portion of the blank steel plate W0, and the second pressing portion 20 presses the portion WF102 corresponding to the second region and the inclined portion of the structural member. To pinch.
[0137]
(B) Relative movement of the first pinching portion and the second pinching portion (inclined portion forming)
Next, as shown in FIG. 20B, with the blank steel plate W0 sandwiched between the first pinching section 10 and the second pinching section 20, the first pinching section 10 is raised in the direction of arrow T21A. , The second pinching portion 20 is lowered to the arrow T21B. As a result, the first lower pinching member (first restraining portion) 112 (11) and the fourth upper pinching member (second restraining portion) 222 (22) move relative to each other along the minimum crossing angle θ1. That is, the first lower pinching member 112 (11) moves in the direction of the arrow T2A along the minimum crossing angle θ1, and the fourth upper pinching member 222 (22) moves in the direction of the arrow T2B along the minimum crossing angle θ1. do.
Then, of the portion WF12 pinched by the first pinching portion 10, the portion corresponding to the inclined portion is second pinched while being in contact with the first region side edge portion (first pinching edge portion) 112E (11E). It is pulled out toward the compression portion 20 side. At the same time, of the portion WF102 pinched by the second pinching portion 20, the portion corresponding to the inclined portion is first pinched while being in contact with the second region side edge portion (second pinching edge portion) 222E (22E). It is pulled out toward the compression portion 10 side.
The portion WT constituting the inclined portion in the structural member W1 is drawn out from both the first pinching portion 10 and the second pinching portion 20.
When pulled out from the first pinching portion 10, it comes into contact with the first region side edge portion (first pinching edge portion) 12E (11E) of the first lower pinching member 112 (11), and comes into contact with the first region side edge. It is formed while being pulled between the portion 12E (11E) and the second region side edge portion 222E (22E).
When pulled out from the second pinching portion 20, it comes into contact with the second region side edge portion (second pinching edge portion) 222E (22E) of the fourth upper pinching member 222 (22), and comes into contact with the first region side edge. It is formed while being pulled between the portion 12E (11E) and the second region side edge portion 222E (22E).
[0138]
(C) Molding completed
Next, as shown in FIG. 20C, the first pinching portion 10 rises to the bottom dead point, and the second pinching portion 20 descends to the bottom dead point, so that the first region WF12 (WF1) of the structural member W1 , The first region side connection portion WE112 (WE11), the inclined portion WS2 (WS), the second region side connection portion WE222 (WE22), and the second region side connection portion WF22 (WF2) are formed, and the molding of the structural member W1 is completed. .. In the cross section of FIG. 13C, a distance C2 is maintained between the first lower pinching member (first restraining portion) 112 (11) and the fourth upper pinching member (second restraining portion) 222 (22). Will be done.
[0139]
The outline of each embodiment described above is summarized below.
(1) The structural member (W1) according to one aspect of the present invention is made of a metal material plate, and is orthogonal to each other in a first direction (X direction), a second direction (Y direction), and a third direction (Z direction). A first region (WF1) that intersects and extends in the third direction of the above, and a first ridge line that is connected to the first region and extends in the second direction (first region side connection portion WE11). ), An inclined portion (WS) connected to the first region in the first direction via the first ridge line and inclined with respect to the first region, and the first in the first direction of the inclined portion. A second ridge line (second region side connection portion WE22) formed at an end opposite to the first region and extending along the second direction is connected via the second ridge line and is connected to the third direction. It comprises a second region (WF2) that intersects and extends with respect to, and at the inclined portion, the intersection with the third direction in the first plane defined by the first direction and the third direction. The angle changes according to the position of the second direction, and the intersection angle with the first direction in the second plane defined by the first direction and the second direction is the second direction. The inclined portion changes according to the position, and the inclined portion is a pair connected to each of a pair of second inclined portions (WS2) located on both end sides in the second direction and the pair of second inclined portions. The third inclined portion (WS3) of the above and the first inclined portion (WS1) connected to both of the pair of third inclined portions are provided, and the pair of third inclined portions intersect with the third direction. The angle is in the range between the intersection angle of the first inclined portion with the third direction and the intersection angle of the pair of second inclined portions with the third direction, and the first ridgeline is at the center thereof. The portion has a convex shape protruding in the direction of the first region, and the second ridge line has a convex shape in which the central portion thereof protrudes on the opposite side of the second region.
It is a structural member and is formed on the second inclined portion side of the maximum plate thickness region portion and the maximum plate thickness region portion where the plate thickness is maximum on the first inclined portion side and the plate thickness is minimized. The minimum plate thickness region portion and the minimum plate thickness region portion are formed, and the plate thickness ratio A of the minimum plate thickness region portion to the maximum plate thickness region portion determined by the following (Equation 1) satisfies the following (Equation 2).
The plate thickness ratio A = ([maximum plate thickness (mm) in the maximum plate thickness region]-[minimum plate thickness (mm) in the minimum plate thickness region]) ÷ [maximum plate in the maximum plate thickness region Thickness (mm)] ... (Equation 1)
0.08 ≤ A ≤ 0.26 ... (Equation 2)
(2) The structural member according to (1) above may be made of a steel plate having a tensile strength of 780 MPa or more.
(3) In the structural member according to any one of (1) and (2) above, the plate thickness may be 0.8 mm or more and 2.3 mm or less.
(4) In the structural member according to any one of (1) to (3) above, the intersection angle of the first inclined portion with the third direction and the third direction of the pair of second inclined portions. The difference in the intersection angle with and may be 8.0 ° or more.
(5) The method for manufacturing a structural member according to one aspect of the present invention comprises a metal material plate and intersects the third direction of the first, second, and third directions orthogonal to each other. The extending first region, the first ridge line connected to the first region and extending in the second direction, and the first region and the first direction connected via the first ridge line, the first An inclined portion inclined with respect to one region, a second ridge line formed at an end portion of the inclined portion opposite to the first region in the first direction, and extending along the second direction, and the above-mentioned It comprises a second region that is connected via a second ridge and extends intersecting and extending with respect to the third direction, and at the slope, a first defined by the first direction and the third direction. The intersection angle with the third direction in the plane changes according to the position of the second direction, and with the first direction in the second plane defined by the first direction and the second direction. The crossing angle of is changed according to the position in the second direction, and the inclined portion is a pair of second inclined portions located on both end sides in the second direction and the pair of second inclined portions. A pair of third inclined portions connected to each of the above, a first inclined portion connected to both of the pair of third inclined portions, and the third direction of the pair of third inclined portions. The intersection angle is in the range between the intersection angle of the first inclined portion with the third direction and the intersection angle of the pair of second inclined portions with the third direction, and the first ridgeline thereof is the intersection angle thereof. The central portion has a convex shape protruding in the direction of the first region, and the second ridge line is a method for manufacturing a structural member having a convex shape whose central portion protrudes on the opposite side to the second region. , The first step of restraining the first region by the first restraint portion (first lower pinching member 11) and the second restraining portion of the second region by the second restraining portion (fourth upper pinching member 22). Between the step 2 and the first restraint portion and the second restraint portion, the intersection angle of the first inclined portion with the third direction and the intersection angle of the pair of second inclined portions with the third direction. A third step of forming the inclined portion by relatively moving in a direction away from each other along the smaller crossing angle among the two crossing angles.
Have.
(6) In the structural member manufacturing method according to (5) above, in a state where the metal material plate is sandwiched between the first restraint portion and the second restraint portion, the first inclined portion and the pair of second restraints are held. Of the inclined portions, in the inclined portion having a smaller intersection angle with the third direction, the distance between the first restraint portion and the second restraint portion is 1.03 times or more the plate thickness of the metal material plate. The first restraint portion and the second restraint portion may be separated from each other in the inclined portion which is 07 times or less and has a large intersection angle with the third direction.
(7) In the structural member manufacturing method according to (5) above, the inclined portion may be formed while restraining the surface corresponding to the second region.
(8) In the structural member manufacturing method according to (5) above, the inclined portion may be formed while restraining the surface corresponding to the first region.
(9) In the structural member manufacturing method according to (5) above, the inclined portion may be formed while restraining the pair of second inclined portions.
(10) The structural member manufacturing apparatus according to one aspect of the present invention is made of a metal material plate and intersects the third direction of the first, second, and third directions orthogonal to each other. The extending first region, the first ridge line connected to the first region and extending in the second direction, and the first region connected to the first region via the first ridge line and connected in the first direction, said first. An inclined portion inclined with respect to one region, a second ridge line formed at an end portion of the inclined portion opposite to the first region in the first direction, and extending along the second direction, and the above-mentioned It comprises a second region that is connected via a second ridge and extends intersecting and extending with respect to the third direction, and at the slope, a first defined by the first direction and the third direction. In the plane The intersection angle with the third direction changes according to the position of the second direction, and the intersection with the first direction in the second plane defined by the first direction and the second direction. The angle changes according to the position in the second direction, and the inclined portion is a pair of second inclined portions located on both end sides in the second direction and the pair of second inclined portions, respectively. A pair of third inclined portions connected to the above and a first inclined portion connected to both of the pair of third inclined portions are provided, and the intersection angle of the pair of third inclined portions with the third direction is provided. Is in the range between the intersection angle of the first inclined portion with the third direction and the intersection angle of the pair of second inclined portions with the third direction, and the first ridgeline is the central portion thereof. Is a convex shape protruding in the direction of the first region, and the second ridge line is a device for manufacturing a structural member having a convex shape whose central portion protrudes on the opposite side of the second region. A first pinching portion (10) having a first lower pinching member (11) and a second upper pinching member (12) that are arranged facing each other and can be opened and closed, the first lower pinching member, and the above. A second pinching portion (20) having a third lower pinching member (21) and a fourth upper pinching member (22) arranged opposite to each other and openable / closable with respect to the second upper pinching member. Two intersections of the first pinching portion and the second pinching portion, the intersection angle of the first inclined portion with the third direction and the intersection angle of the pair of second inclined portions with the third direction. A pinching unit driving means that enables relative movement in a direction away from each other along the crossing angle that is smaller in the angle is provided.
(11) In the structural member manufacturing apparatus according to (10) above, in a state where the metal material plate is sandwiched between the first pinching portion and the second pinching portion, the first inclined portion and the pair. Of the second inclined portions, in the inclined portion having a smaller intersection angle with the third direction, the distance between the first pressing portion and the second pressing portion is 1.03 of the plate thickness of the metal material plate. The first pinching portion and the second pinching portion may be separated from each other in the inclined portion having a fold or more and 1.07 times or less and having a larger intersection angle with the third direction.
(12) In the structural member manufacturing apparatus according to (10) or (11), the pinching portion driving means has the first pinching portion and the second pinching portion, and the first inclined portion. It is possible to move relative to each other along the smaller of the two intersection angles, the intersection angle with the third direction and the intersection angle of the pair of second inclined portions with the third direction. It may be provided with a cam mechanism.
(13) In the structural member manufacturing apparatus according to any one of (10) to (12) above, the first pinching portion presses the metal material plate before the second pinching portion. It may be configured as follows.
(14) In the structural member manufacturing apparatus according to any one of (10) to (13) above, when the first pinching portion and the second pinching portion move toward the in-situ position, A pinching member return mechanism that moves any of the first lower pinching member, the second upper pinching member, the third lower pinching member, and the fourth upper pinching member toward their respective in-situ positions. May be provided.
[0140]
The present invention is not limited to the configuration of each of the above embodiments, and various modifications can be made without departing from the spirit of the present invention.
For example, in each of the above embodiments, the case where the structural member W1 includes the first region WF1, WF1A, the inclined portion WS, WSA, and the second region WF2, WF2A has been described. On the other hand, when the molding of the structural member W1 is completed, either one of the inclined portions WS and WSA is completely pulled out from the first pressing portion 10 or the second pressing portion 20, and as a result, the first region WF1, WF1A or the first region WF1A or the first. The structural member W1 may not include either the two-region WF2 or the WF2A.
[0141]
In each of the above embodiments, the first region WF1 (WF11, WF12) and the second region WF2 (WF21, WF22) are configured in a plane shape orthogonal to the Z-axis direction, and the first region WF1 (WF11, WF12) and the first region WF1 (WF11, WF12). The case where the inclined portions WS1, WS2, and WS3 whose crossing angle θ changes according to the position in the Y-axis direction is formed between the two regions WF2 (WF21, WF22) has been described. On the other hand, the configuration of the structural member W1 can be arbitrarily set. For example, an inclined surface not orthogonal to the Z-axis direction may be included in the whole or a part of the first region WF1 (WF11, WF12), or unevenness or unevenness may be formed in any part of the first region WF1 (WF11, WF12). Holes and the like may be formed.
Further, the intersection angle θ of the inclined portion WS may be constant without changing depending on the position in the Y-axis direction.
[0142]
In each of the above embodiments, the first pinching portion 10 and the second pinching portion 20 are relatively movable in the Z-axis direction (third direction), and further, the first lower pinching member 11 and the second upper pinching member 11 are sandwiched. A case where the compression member 12, the third lower pinching member 21, and the fourth upper pinching member 22 move relative to each other in the Z-axis direction and can be opened and closed with each other has been described. On the other hand, the opening / closing between the first lower pinching member 11 and the second upper pinching member 12 and the opening / closing between the third lower pinching member 21 and the fourth upper pinching member 22 are rotated around the fulcrum. It may be configured to open and close. Alternatively, any one of the first lower pinching member 11, the second upper pinching member 12, the third lower pinching member 21, and the fourth upper pinching member 22 moves relative to each other in a direction intersecting the Z-axis direction. It may be configured to release the pinching pressure.
[0143]
Further, in each of the above embodiments, the case where the fourth upper pinching member 22 is operated by the cam mechanism 20C and the cam mechanism 20C includes the cam shape portion 22C and the cam follower 22W has been described. On the other hand, a cam mechanism other than the cam shape portion 22C and the cam follower 22W may be adopted. Alternatively, instead of the cam mechanism, an actuator such as a wedge or a hydraulic cylinder with a position detection function is used to move the fourth upper pinching member 22 while making the position in the X-axis direction correspond to the position in the Z-axis direction. It may be configured.
[0144]
Further, in each of the above embodiments, the crossing angle θ (= minimum crossing angle θ1) of the first inclined portion WS1 is set to 45 ° (135 ° with respect to the X-axis direction), and the crossing angle θ is set to the maximum. A case where the intersection angle θ of the two inclined portions WS2 is 60 ° (150 ° with respect to the X-axis direction) has been described. However, the present invention is not limited to this, and the intersection angle θ of the first inclined portion WS1, the second inclined portion WS2, and the third inclined portion WS3 can be arbitrarily set.
[0145]
Further, in the first embodiment, the structural member manufacturing mold 100 includes coil springs (pinching member returning mechanism) 12P, 21P, 22P, and the second upper pinching member 12 and the third lower pinching member 12P. The case where the member 21 and the fourth upper pinching member 22 can be automatically returned toward their respective in-situ positions has been described. On the other hand, instead of the coil springs (pinching member returning mechanism) 12P, 21P, 22P, the pinching member returning mechanism may be configured by an actuator such as an air cylinder.
[0146]
Alternatively, the first lower pinching member 11 may move and return to the original position together with the second upper pinching member 12, the third lower pinching member 21, and the fourth upper pinching member 22. Alternatively, only a part of the first lower pinching member 11, the second upper pinching member 12, the third lower pinching member 21, and the fourth upper pinching member 22 may be automatically restored. Alternatively, the first lower pinching member 11 may move, and the second upper pinching member 12, the third lower pinching member 21, and the fourth upper pinching member 22 may not all be automatically restored. The configuration of the pinching member return mechanism can be arbitrarily set.
Further, instead of the coil spring, the pinching member returning mechanism may be configured by an actuator or other means.
[0147]
In each of the above embodiments, the upper mold provided with the second upper pinching member 12 and the fourth upper pinching member 22 is the lower metal provided with the first lower pinching member 11 and the third lower pinching member 21. A case of press-molding by advancing and retreating in the vertical direction (Z-axis direction) with respect to the mold has been described. On the other hand, the lower mold may advance or retreat with respect to the upper mold, or both the upper mold and the lower mold may move relative to each other.
Further, the first lower pinching member 11 and the third lower pinching member 21 and the second upper pinching member 12 and the fourth upper pinching member 22 move relative to each other in a direction other than the vertical direction, for example, in the lateral direction. You may.
[0148]
In each of the above embodiments, a case where the effect of the present invention is most exhibited is applied to a blank steel plate W0 made of an ultra-high tension steel having a tensile strength of 980 MPa or more and a plate thickness of 1.2 mm has been described. On the other hand, it can be applied to a steel plate having a tensile strength of less than 980 MPa and a steel plate having a plate thickness other than 1.2 mm. Further, instead of the steel plate, it may be applied to another metal material plate that can be plastically processed.
[0149]
Further, in the above embodiment, the case where the second inclined portion and the third inclined portion are formed so as to be symmetrical at the center in the Y-axis direction has been described. On the other hand, the second inclined portion and the third inclined portion may be asymmetric at the center in the Y-axis direction.
Example
[0150]
Hereinafter, the effect of one aspect of the present invention will be described more specifically by way of examples, but the conditions in the examples are one condition example adopted for confirming the feasibility and effect of the present invention. The invention is not limited to this one-condition example. The present invention may adopt various conditions as long as the gist of the present invention is not deviated and the object of the present invention is achieved.
[0151]
CAE analysis related to molding was performed using steel plates of strength and thickness as shown in Table 1. Molding analysis was performed using commercially available software (LS-DYNA ver971 rev7.1.2, manufactured by ANSYS) for CAE analysis. FIG. 21 is a schematic view of the shape of the press-molded product used in this embodiment. The shape of the press-molded product is described below.
・ Symmetrical at the center in the Y-axis direction
・ The intersection angle θ of the first inclined portion (WS1) is 45 deg.
・ The intersection angle θ of the second inclined portion (WS2) is 60 deg.
・ The height H1 of the first region (WF1) and the second region in the Z-axis direction is 90 mm.
・ The minimum length of the first inclined part in the Y-axis direction is 105 mm at W1.
・ The minimum length W2 of the second inclined portion in the Y-axis direction is 555 mm.
・ The minimum distance W3 between the first inclined part and the second inclined part in the X-axis direction is 148 mm.
・ The radius of curvature (bending R) Rx1 of the ridgeline at the intersection of the first inclined part and the third inclined part is 100 mm inside the bend.
・ The radius of curvature Rx2 of the ridgeline at the intersection of the 2nd inclined part and the 3rd inclined part is 200 mm inside the bend.
・ The radius of curvature Rp of the ridgeline of the first region side connection (WE11) is 12 mm inside the bend.
・ The radius of curvature Rd of the ridgeline of the second region side connection (WE22) is 12 mm inside the bend.

"Drawing" in the "construction method" in Table 1 refers to drawing molding, which is formed using a mold consisting of a drawing die, a drawing punch, and a drawing holder. This is a processing method in which the drawing die is lowered while the second region WF2 is sandwiched between the drawing holder and the drawing die, and the first region WF1 and the inclined portion WS are sandwiched between the drawing punch and the drawing die to obtain a press-molded product. ..
"Song" in "Construction method" in Table 1 refers to bending molding, and the bend die is lowered while the first region WF1 is pressed by the bend pad and the bend punch, and the second region WF2 and the inclined portion WS are used as the bend punch. This is a processing method for obtaining a press-molded product by sandwiching it with a curved die.
The "-" in "Plate thickness ratio A" in Table 1 was cracked or wrinkled, so the plate thickness ratio A could not be calculated. Here, the crack is determined to be a crack when the plate thickness reduction rate exceeds 20% during molding, and the wrinkle is determined to be a wrinkle when a clear buckling occurs during molding.
"HS" in "Strength (MPa)" in Table 1 indicates a hot stamp. By pressing a steel plate heated to the austenite region and sandwiching it with a mold during processing, the steel plate is cooled and hardened. A molded product having a strength of 1500 MPa class was obtained.
[0152]
FIG. 22 is a graph showing the relationship between time and reaction force when a collision experiment is performed. The horizontal axis of FIG. 22 is time [ms], and the vertical axis is reaction force [kN]. In the collision test, the structural member W1 was mounted on the dash panel portion of the automobile, and CAE analysis of the collision deformation was performed. It collided with a pole having a diameter of 254 mm from the front at a speed of 64 km / h. Commercially available software (LS-DYNA ver971 rev7.1.2, manufactured by ANSYS) was used for CAE analysis.
As shown in FIG. 22, the reaction force and time data were obtained, and the maximum value of the reaction force at that time is shown in Table 2. Table 2 The structural member W1 is a panel P1 made of 980 MPa material having a plate thickness of 1.8 mm (plate thickness ratio A = 0.14) and a panel P2 made of 440 MPa material having a plate thickness of 2.6 mm (plate thickness ratio A = 0.28). The result. Table 2 shows the reaction force and the reaction force per weight when the panel P1 is set to 1.0.
[0153]
[table 1]

[0154]
[Table 2]

[0155]
As shown in Table 1, No. 1 which is an example of the present invention. 1 to No. No problem occurred in 6. No. which is a comparative example that does not satisfy the conditions of the present invention. No. 7 to No. In No. 10, the problems shown in Table 1 occurred. Specifically, No. In No. 7, although the plate thickness strength (MPa) and the plate thickness ratio A do not satisfy the conditions of the present invention, they are difficult to crack due to their low strength and high ductility, and wrinkles are unlikely to occur due to the large plate thickness. Did not occur. No. In No. 8, since the plate thickness strength (MPa) did not satisfy the conditions of the present invention, cracks and wrinkles occurred. No. In No. 9, the first inclined portion WS1 having a small crossing angle θ was not restrained and the material was wrinkled, the inflow of the material was hindered by the wrinkles, and cracks were generated around the ridges of WE221 and WE223. No. No. 10 was wrinkled because it was not formed while the second region WF2 was pressed.
As shown in Table 2, when the panel P1 is 1.0, the reaction force of the panel P2 is almost the same as 0.98, but the reaction force per weight is 0.68. As a result, the structural member according to the present invention can be made lighter than the conventional member.
Industrial availability
[0156]
According to the structural member, the structural member manufacturing method, and the structural member manufacturing apparatus according to the present invention, a high-strength structural member provided with an inclined portion is efficiently and coldly plastically processed by suppressing the occurrence of wrinkles. Can be manufactured. Therefore, it has great industrial utility, for example, as a member for an automobile that protects an occupant in the event of a collision.
Description of the sign
[0157]
1 Molding part
10 First pinching part
11 First lower pinching member
11E, 111E, 112E 1st area side edge part (1st pinching edge part)
11F, 111F, 112F 1st pinching surface
12 Second upper pinching member
12F, 121F, 122F 2nd pinching surface
12P, 21P, 22P coil spring (pinching member return mechanism)
20 Second pinching part
20C cam mechanism (pressing part driving means)
21 Third lower pinching member
21F, 211F, 212F 3rd pinching surface
22 4th upper pinching member
22C cam shape part (cam mechanism, compression part drive means)
22E, 221E, 222E 2nd area side edge part (2nd pinching edge part)
22F, 221F, 222F 4th pinching surface
22W cam follower (cam mechanism, pinching part drive means)
100, 100A, 100B Structural member manufacturing mold (structural member manufacturing equipment)
W0 blank steel plate (metal material plate)
W1 structural member
WE11, W111, W112, WE11A, W111A, W112A 1st area side connection
WE22, W221, W222, WE22A, W221A, W222A Second area side connection
WF0, WF01, WF02 Corresponding part of the inclined part
WF1, WF11, WF12, WF1A, WF11A, WF12A 1st area
WF2, WF21, WF22, WF2A, WF21A, WF22A 2nd area
WS, WS2, WS3, WSA, WS1A, WS3A Inclined part
WS1, WS2A Specific inclined part (inclined part)
Θ crossing angle
Θ1 minimum crossing angle
The scope of the claims
[Claim 1]
It consists of a metal material plate
The first region that intersects and extends with respect to the third direction of the first direction, the second direction, and the third direction that are orthogonal to each other,
The first ridge line connected to the first region and extending in the second direction,
An inclined portion connected to the first region via the first ridge line in the first direction and inclined with respect to the first region.
A second ridge line formed at the end of the inclined portion on the opposite side of the first region in the first direction and extending along the second direction.
The second region, which is connected via the second ridge line and extends across the third direction,
Equipped with
In the inclined part,
The intersection angle with the third direction in the first plane defined by the first direction and the third direction changes according to the position of the second direction.
Moreover, the intersection angle with the first direction in the second plane defined by the first direction and the second direction changes according to the position of the second direction.
The inclined part is
A pair of second inclined portions located on both end sides in the second direction,
A pair of third inclined portions connected to each of the pair of second inclined portions,
The first inclined portion connected to both of the pair of third inclined portions and
Equipped with
The intersection angle of the pair of third inclined portions with the third direction is the intersection angle of the first inclined portion with the third direction and the intersection angle of the pair of second inclined portions with the third direction. In the range between
The first ridge line has a convex shape whose central portion protrudes in the direction of the first region.
The second ridge line has a convex shape whose central portion protrudes to the opposite side of the second region.
It is a structural member
A maximum plate thickness region portion having a maximum plate thickness on the first inclined portion side, and a minimum plate thickness region portion formed on the second inclined portion side of the maximum plate thickness region portion to have a minimum plate thickness. , And the plate thickness ratio A of the minimum plate thickness region portion to the maximum plate thickness region portion determined by the following (Equation 1) satisfies the following (Equation 2). ..
The plate thickness ratio A = ([maximum plate thickness (mm) in the maximum plate thickness region]-[minimum plate thickness (mm) in the minimum plate thickness region]) ÷ [maximum plate in the maximum plate thickness region Thickness (mm)] ... (Equation 1)
0.08 ≤ A ≤ 0.26 ... (Equation 2)
[Claim 2]
Made of steel plate with a tensile strength of 780 MPa or more
The structural member according to claim 1, wherein the structural member is characterized by the above.
[Claim 3]
The plate thickness is 0.8 mm or more and 2.3 mm or less.
The structural member according to any one of claims 1 or 2.
[Claim 4]
The difference between the intersection angle of the first inclined portion with the third direction and the intersection angle of the pair of second inclined portions with the third direction is 8.0 ° or more.
The structural member according to any one of claims 1 to 3, wherein the structural member is characterized by the above.
[Claim 5]
It consists of a metal material plate
The first region that intersects and extends with respect to the third direction of the first direction, the second direction, and the third direction that are orthogonal to each other,
The first ridge line connected to the first region and extending in the second direction,
An inclined portion connected to the first region via the first ridge line in the first direction and inclined with respect to the first region.
A second ridge line formed at the end of the inclined portion on the opposite side of the first region in the first direction and extending along the second direction.
The second region, which is connected via the second ridge line and extends across the third direction,
Equipped with
In the inclined part,
The intersection angle with the third direction in the first plane defined by the first direction and the third direction changes according to the position of the second direction.
Moreover, the intersection angle with the first direction in the second plane defined by the first direction and the second direction changes according to the position of the second direction.
The inclined part is
A pair of second inclined portions located on both end sides in the second direction,
A pair of third inclined portions connected to each of the pair of second inclined portions,
The first inclined portion connected to both of the pair of third inclined portions and
Equipped with
The intersection angle of the pair of third inclined portions with the third direction is the intersection angle of the first inclined portion with the third direction and the intersection angle of the pair of second inclined portions with the third direction. In the range between
The first ridge line has a convex shape whose central portion protrudes in the direction of the first region.
The second ridge line has a convex shape whose central portion protrudes to the opposite side of the second region.
It is a method of manufacturing structural members.
The first step of constraining the first area by the first restraint part,
The second step of constraining the second area by the second restraint part,
Two intersection angles between the first restraint portion and the second restraint portion, the intersection angle of the first inclined portion with the third direction and the intersection angle of the pair of second inclined portions with the third direction. A third step of forming the inclined portion by moving relative to each other along the smaller crossing angle in the above.
Have
A method for manufacturing a structural member.
[Claim 6]
Of the first inclined portion and the pair of second inclined portions, in a state where the metal material plate is sandwiched between the first restraining portion and the second restraining portion.
In the inclined portion having a smaller intersection angle with the third direction, the distance between the first restraint portion and the second restraint portion is 1.03 times or more and 1.07 times or less the plate thickness of the metal material plate. ,
In the inclined portion having a larger intersection angle with the third direction, the first restraint portion and the second restraint portion are separated from each other.
The structural member manufacturing method according to claim 5, wherein the structural member is manufactured.
[Claim 7]
The inclined portion is formed while restraining the surface corresponding to the second region.
The structural member manufacturing method according to claim 5, wherein the structural member is manufactured.
[Claim 8]
The inclined portion is formed while restraining the surface corresponding to the first region.
The structural member manufacturing method according to claim 5, wherein the structural member is manufactured.
[Claim 9]
Forming the inclined portion while restraining the pair of second inclined portions
The structural member manufacturing method according to claim 5, wherein the structural member is manufactured.
[Claim 10]
It consists of a metal material plate
The first region that intersects and extends with respect to the third direction of the first direction, the second direction, and the third direction that are orthogonal to each other,
The first ridge line connected to the first region and extending in the second direction,
An inclined portion connected to the first region via the first ridge line in the first direction and inclined with respect to the first region.
A second ridge line formed at the end of the inclined portion on the opposite side of the first region in the first direction and extending along the second direction.
The second region, which is connected via the second ridge line and extends across the third direction,
Equipped with
In the inclined part,
The intersection angle with the third direction in the first plane defined by the first direction and the third direction changes according to the position of the second direction.
Moreover, the intersection angle with the first direction in the second plane defined by the first direction and the second direction changes according to the position of the second direction.
The inclined part is
A pair of second inclined portions located on both end sides in the second direction,
A pair of third inclined portions connected to each of the pair of second inclined portions,
The first inclined portion connected to both of the pair of third inclined portions and
Equipped with
The intersection angle of the pair of third inclined portions with the third direction is the intersection angle of the first inclined portion with the third direction and the intersection angle of the pair of second inclined portions with the third direction. In the range between
The first ridge line has a convex shape whose central portion protrudes in the direction of the first region.
The second ridge line has a convex shape whose central portion protrudes to the opposite side of the second region.
A device that manufactures structural members
A first pinching portion having a first lower pinching member and a second upper pinching member that are arranged facing each other and can be opened and closed,
A second pinching portion having a third lower pinching member and a fourth upper pinching member that are arranged to face each other and can be opened and closed with respect to the first lower pinching member and the second upper pinching member.
Two intersections of the first pinching portion and the second pinching portion, the intersection angle of the first inclined portion with the third direction and the intersection angle of the pair of second inclined portions with the third direction. A compression unit driving means that enables relative movement in a direction that separates them from each other along the smaller crossing angle of the angle.
Equipped with
A structural member manufacturing apparatus characterized in that.
[Claim 11]
Of the first inclined portion and the pair of second inclined portions, in a state where the metal material plate is sandwiched between the first pressing portion and the second pressing portion.
In the inclined portion where the intersection angle with the third direction is smaller, the distance between the first pinching portion and the second pinching portion is 1.03 times or more and 1.07 times or less the plate thickness of the metal material plate. And
In the inclined portion having a larger intersection angle with the third direction, the first pinching portion and the second pinching portion are separated from each other.is doing
The structural member manufacturing apparatus according to claim 10.
[Claim 12]
The compression unit driving means
Two intersections of the first pinching portion and the second pinching portion, the intersection angle of the first inclined portion with the third direction and the intersection angle of the pair of second inclined portions with the third direction. It is equipped with a cam mechanism that allows relative movement in the direction away from each other along the smaller crossing angle of the angle.
The structural member manufacturing apparatus according to claim 10 or 11.
[Claim 13]
The first pinching portion is configured to pinch the metal material plate before the second pinching portion.
The structural member manufacturing apparatus according to any one of claims 10 to 12, characterized in that.
[Claim 14]
When the first pinching portion and the second pinching portion move toward the in-situ position, the first lower pinching member, the second upper pinching member, the third lower pinching member, and the above. It is equipped with a pinching member return mechanism that moves any of the fourth upper pinching members toward their respective in-situ positions.
The structural member manufacturing apparatus according to any one of claims 10 to 13.