Abstract: Abstract A Sustainable Leather Alternative, a present novel invention discloses a novel biolater material (3) and a method of its production. It is developed to utilize and harness the renewable resources from nature via utilising an Algae based biopolymers (16), a Natural fiber (cotton/Jute/ Banana) (18), a Vegetable peels, nutshells, woodchips, Flower, Fruits and organic waste and its extracts (10), a Flowers extracts / Indian Madder/Indigo/Myrobalan extracts (20), and a Beeswax (21). The novel biolater material (3) can replace animal-based leather and synthetic leather alternatives.
DESC:Title of Invention
Sustainable Leather Alternative
Field of Invention
The present invention is a bio-based, environment conscious material that serves as an alternative to traditional leather. This new material is based on the concepts of circular economy and sustainability, targeting UN Sustainable Development Goals (namely, Climate change, Life on land and Life under water). Main aim behind this work is to develop new, sustainable material utilizing the potential of marine seaweed or algae and organic food waste that fills up the landfills, rots and releases harmful greenhouse gases such as methane, leading to global warming. It also aims to bridge the gap between design, science and sustainability, providing a step towards a sustainable lifestyle.
Background of Invention
Materials play a very crucial role in configuration of things around us, our ecosystem and our lives. Objects that we use on a day-to-day basis, be it indoors or outdoors, nurtures us, providing functionality, comfort, and impacting the ecosystem that we live in. These materials impact how we behave, live, and accommodate in an ever changing, evolving world. They carry particles of form and functionality that fulfil our needs. Not just needs, it becomes a symbol of our cultural and traditional values. Millions of years of evolution led to formation of a robust ecosystem, where one species depends on the existence of the other, utilizing natural resources, co-existing in a beautiful ecosystem. However, domination of one species, ruthless appropriation, abusing the natural, abundant resources and technological advances have led to an unbalance in the ecosystem. Human’s unleashed attitude towards nature has pushed the boundaries of a balanced ecosystem, far beyond the advisable. The resources which were accessible to many species, have now being distributed in an unfair manner, leading to drastic consequences for the climate and environment.
Species extinction, burning of agricultural waste, food waste from landfills leading to air pollution, climate change, ozone layer depletion, plastic pollution in water bodies and land, origination of new kinds of diseases are the issues to name a few, that our world has been witnessing. Boundaries have been pushed so hard that there is an urgent requirement to bring the change in our mindset, lifestyle, approach to building things and materials, utilising the available resources in a sustainable manner so that the positive changes can be seen. And, one way to bring those changes is to go from linear to a circular approach.
The general trend of linear economy has led to more consumption as required, which has led to developing more that required which ultimately led to more waste generation, be it electronic goods, apparel or food (Ghisellini et al., 2016). Linear economy contributes to usage of more resources which results in scarcity of the resources, making them more expensive, degrading products and materials value while polluting our environment. Meanwhile, the circular practices and circular economic models are being proposed to keep products and materials value, minimize waste generation, fight against resource scarcity and reduce our carbon footprint on nature (Foundation, 2013; Ghisellini et al., 2016). Inspired by natural cycles, the circular economy aims to close the loop of industrial material flows by using waste as a source to produce new products and services.
There are a lot of issues related to our current use of materials leading to different kinds of environmental pollution such as plastic pollution, land degradation, air and water pollution etc. Since the arrival of covid-19 pandemic, there has been a significant increase in the use of plastic based products ranging from plastic sanitizer bottles, face shields, gloves, personal protective gears etc. This resulted in a massive disruption of supply chain and waste disposal systems. The material used for PPE involves thermoplastic or other synthetic plastic polymers that are not easily recyclable or compostable. Increase in usage of these non-biodegradable, non-recyclable products lead to accumulation of waste in landfills, water bodies, clogging sewages, passing on from lakes, rivers to the oceans which is impacting aquatic life as well as the quality of water that we consume. There are high risks of marine animals consuming and feeding on such waste which is lethal for their lives. Such plastic polymer-based products are undoubtedly useful during medical emergencies but it is promoting single use plastic material in our economy.
It is estimated that since the outbreak of Covid 19, the amount of plastic waste generated worldwide is approximately 1.6 million tonnes per day. Throughout the pandemic, till now, our world witnessed a rise in demand for plastic products such as masks, bottled water, sanitizers packaged in plastic bottles, disposable gloves, disposable cutlery etc. (Syam, 2020; Nzediegwu and Chang, 2020).
Similarly, there has been an increase in organic waste such as food or agricultural waste since the Covid 19 pandemic started. The activities of industries that maintain, monitor, and recycle organic food waste has been affected due to the pandemic, which lowered down the rate at which food waste used to be processed. Also, due to restrictions on import and export, large amounts of food is going to waste. Organic waste, when accumulated in landfills, starts rotting and leads to releasing harmful gases like methane (extremely flammable) and other greenhouse gases which contribute to climate change. Food wastage has always been a matter of concern in India. Around 40% of food grown in India spoils and goes to waste before reaching consumers. Now, Covid-19 pandemic is adding more to organic waste. The UN has warned that methane levels may rise sharply due to it in the pandemic and even after it.
There has been a lot of awareness regarding the issues of food and agricultural waste and new materials are being made for the circular economy, where waste from food industries and farming are being used as resources for development of new, sustainable materials for the betterment of the society and our ecosystem.
Not just the problems associated with plastic based products, the manufacturing of animal-based leather also leads to severe outcomes, such as major carbon emissions resulting in greenhouse effect, usage of harmful toxic chemicals for tanning that results in degradation of water quality in our water bodies such as rivers & lakes. These toxic chemicals also lead to serious skin diseases and many other health issues for the workers working on the field.
There are numerous ways to make bio-based materials from resources like cassava, corn, milk proteins, gelatin, wheat, collagen etc., it raises a concern over its sustainability with respect to competition between land and water resources for human needs (Wen Yi Chia, et al, 2020). Also, when it comes to bio-based materials made from raw materials and food crops like cassava starch, corn, there are concerns over poor water resistance, strength and other mechanical properties. Moreover, it is difficult to extract polymer from plants and food crops due to the presence of layered cell walls. So, it is very important to use raw materials that overcome the aforementioned issues with respect to sustainability as well as mechanical properties.
There is a dire need to utilize the renewable resources from nature and develop materials for products that can help manage and control the waste (organic as well as synthetic) that can contribute to a circular and sustainable lifestyle. Many brands and designers are working on the same issues. Some of them being, Mycoworks (Patent no. US20120135504A1), that harnesses the potential of mycelium and develops leather alternatives. Similarly, Ecovative designs (Patent no. US20170049059A1, EP2094856B1) uses mycelium-based technology to develop solid biocomposites for packaging purposes as well as leather alternatives. Other than mycelium, some brands utilize plant-based raw materials to develop leather like material. For example, Pinatex (Patent no. US20130149512A1), produces leather alternatives from fibers from pineapples which are sourced from plantations in the Philippines. Another brand by the name Tomtex, develops material from waste coffee grounds and chitin which is found in exoskeletons of crustaceans and sourced from discarded seafood shells. Another brand from India that goes by the name Malai Eco, develops leather like material from bacterial cellulose and waste coconut water in the state of Kerala, which otherwise goes to waste and degrades water and soil quality.
So, from examples of such brands, we can observe that there is a lot of potential that organic waste resources hold, from food or agricultural industries and can be utilised rather than harnessing raw materials such as fossil fuels to do the same.
With respect to the resources required for developing a circular model, it is important that local and renewable resources are put to use. Using local resources defines a path for positive social impacts as well such as reducing local communities’ dependency on imported materials, benefiting local economies and increasing their self-sufficiency. At design phase level, we should boost the creativity that can be generated when people work together to create something for the social and natural environment they live in (Manzini, 2015; Thackara, 2015). When that happens, people tackle the most essential issues for living, such as increasing energy, water or food self-sufficiency. Solutions obtained from these kinds of design processes might not be very high-tech solutions ever but it will contribute to solving real and tangible problems from individuals and communities.
Objectives /Advantages/Benefits of the present invention
• Principal objective of the present invention is to provide a sustainable, organic material and leather alternative that is environmentally conscious, leading to a sustainable change, following the concepts of circularity.
• Another objective of the present invention is to use the potential of natural resources such as marine seaweed/algae, natural fibres that are abundantly available in nature to develop leather like material that possess good tensile & tear strength.
• Another objective is to target UN Sustainable Development Goals, namely, Climate action, Life on land and Life below water.
• Further objective of the present invention is to pave a path to utilize food & fibre waste in material development and help in organic waste management that pollutes our air, land and water.
• Further objective of the present invention is to eliminate the usage of harmful chemicals in material development.
• Another objective of the present invention is to develop a material that is strong enough as compared to animal based leather and made out of organic raw materials only.
• Another objective of the present invention is to develop and bring sustainable material to the market that does not lead to carbon emissions and does not use large land and water resources.
• Further objective of the present invention is to collaborate with Indian artisans who can use their art of embroidery, block printing on this sustainable material, providing them livelihood and increasing their self-sufficiency.
• Another objective of the present invention is to use plant based natural dyes for dyeing purposes.
• Further objective of the present invention is to develop bio-based material that biodegrades when composted, leaving behind no harmful components in nature.
• Another objective of the present invention is to develop bio-based material that can be used across industries such as textile, fashion, furniture, lifestyle accessory design, leading to a positive impact in terms of sustainability, carbon footprint and environmental pollution.
Limitations/drawbacks that the present invention proposes to overcome:
• Usage of natural, organic resources that does not lead to pollution (air, water, land) unlike in the case of animal leather production that contributes to carbon emissions leading to climate change, land degradation and water pollution.
• Raw materials such as cassava, corn, wheat, gelatin etc (and others from the biological sources) are used to develop bio-based materials raises a concern over its sustainability with respect to competition between land and water resources for human and animal’s needs.
• For Bio-based materials made from raw materials and food crops like cassava starch, corn, wheat, there are concerns over poor water resistance, strength and other mechanical properties.
• Bio-based materials made from food crops based raw materials such as cassava, corn, wheat leads to soil acidification or leeching once discarded in soil, which degrades the quality of soil, making it unsuitable for vegetation.
• Extraction of biopolymer from plant resources such as corn, wheat, cassava, rice etc is difficult due to the presence of layered cell walls as compared to extraction from marine seaweed.
• Synthetic and petroleum-based materials do not biodegrade in nature, leaving behind toxic elements in the ecosystem for several years to come, harming lives on land and below water.
• Current methods of leather production contribute to high levels of carbon emission, leading to global warming.
• Current methods of leather tanning and dyeing use harmful chemicals that pollutes water and land and causes serious health issues for the workers.
• Organic food and kitchen waste ends up in landfill, rots and releases harmful greenhouse gases such as methane, leading to climate change.
• Current leather manufacturing processes take up a lot of water and land resources.
• Textile fibre waste pollutes our water bodies, which can be used in the production of this invention.
Novel features of the invention
• The proposed material focuses on the aspects of sustainability, circularity and environment consciousness.
• Development of proposed invention attained a circular, sustainable loop.
• Proposed invention targets Sustainable development goals, namely Life on land, Life below water and Climate action.
• Raw materials used for the development of this bio leather are marine seaweed-based biopolymers, natural fibers such as jute, cotton, banana fibers, Guar gum etc, organic waste such as vegetable and fruit waste peels, waste wood chips, discarded nutshells such as walnut shells that are rich in nutrients and minerals and possess antioxidant and anti-microbial properties etc.
• Raw materials used for the development of this bioleather are sourced from nature that are abundant, 100% organic and biodegradable.
• Natural fibers such as cotton, jute, banana fibers etc that are used in development of the proposed material are rich in cellulose, hemicellulose and lignin, which are completely biodegradable in nature.
• Natural waterproofing agents have been used in an attempt to make the surface of bioleather water resistant.
• Waste natural fibers from the textile industries can very well be utilized in development of the proposed material.
• For the purpose of dyeing of the material, plant based natural dyes are used such as extracts from vegetable peels like beetroot, nut shells, discarded wood chips, flower petals such as rose, marigold and hibiscus, Indian madder, Indigo, Myrobalan, Catechu etc. that leaves behind a natural, pleasing scent and soft texture.
• Plant based dyes used for this material are biodegradable and do not cause water pollution.
• No harmful chemicals have been used in the entire process.
• Proposed invention possesses a great strength, flexibility, durability and stretchability when compared to leather alternatives available in the market.
• Proposed invention resembles traditional animal-based leather in texture, look and touch and possesses a natural, pleasant scent.
• Proposed material breaks down and biodegrades when discarded into a composting pile, leaving no toxic elements behind.
• Indian embroidery techniques work very well on this material such as Zardosi embroidery.
• Proposed material can be used across different industries such as textile, apparel, furniture, lifestyle accessory etc.
Summary
As a sustainable, environment friendly material, the proposed intervention aims at harnessing the renewable resources from nature such as marine seaweed which is abundant in nature and do not pose threat to land, food and water resources for humans and animal’s needs; which is not the case when it comes to the use of resources like cassava, corn starch, wheat, collagen, gelatin etc. as it is difficult to process biopolymers out of them and causes a competition for land and water resources usage for many other purposes and consumption. Cultivation of seaweed which is used for development of the proposed invention, has a lot of potential with respect to sustainable material development, can be grown on non-arable surfaces and require less time for harvesting. Different species of seaweed are present in abundant amounts in the water bodies such as oceans, lakes which are helpful for potential usage. When compared to the food crops such as corn, wheat, cassava, seaweeds do not compete with food production for human consumption. Also, marine seaweed or algae are a good source of carbon dioxide absorption (which helps in diminishing the greenhouse effect), have high nutritional and antioxidant values, tolerant to harsh environmental conditions and help in wastewater remediation. So, the use of marine seaweed-based biopolymers has a lot of advantages for sustainable material development. Also, this material intervention uses the potential of organic waste such as vegetable and fruit peels, discarded nut shells, wood chips, natural fibers (rich in cellulose, hemicellulose, lignin) that possess high antimicrobial and antioxidant properties. This organic waste otherwise ends up in the landfills, rots and releases harmful greenhouse gases such as methane, contributing to the global warming and climate crisis.
For the purpose of dyeing, plant-based natural dyes have been used which are non-toxic and completely biodegradable. It also leaves behind a very natural scent and soft texture which adds value to the material. The surface of the proposed intervention is waterproof, which is made from using natural waterproofing agents. No chemicals have been used in the entire process.
Targeting Sustainable development goals (Life on land, Life under water and Climate action), all the raw materials used for this proposed material are 100% organic, biodegradable and environment friendly, which results in a leather like material which could potentially be used in industries like apparel, furniture upholstery, accessories, bags, decorative items etc, and once its usage is done, this material can be composted into a composting bin, where it biodegrades, leaving behind no harmful components at all.
What is taken from nature, goes back to nature, forming a sustainable loop.
Technical specifications of the developed material
S.No. Test Parameters Test Method Sample 1 Sample 2
1 Mass (GSM), gm/m2 IS: 7016 Pt.1 444.3 579.1
S.No. Test Parameters Test Method Sample 1 Sample 2
1 Tensile Strength, N/mm2
• Direction 1
• Direction 2 IS 5914-2019 5.88 6.22
4.31 2.49
S.No. Test Parameters Test Method Test Results
1 Tear Strength, N/mm2 (Thickness)
• Direction 1
• Direction 2 IS 5914-2019 16.2
21.4
S.No. Test Parameters Test Method Test Results
Sample 1 Test Results
Sample 2
1. Thickness, mm IS 5914-2019 1.05 0.8
Above mentioned technical specifications are testified by Northern India Textile Research Association (NITRA).
When compared with animal-based leather, thickness of animal-based leather that is used in car or furniture industries ranges from 0.9 to 1.2 millimetres. Leather that is used for garments ranges from 0.5 to 0.9 millimetres. The thickness of herewith mentioned novel bio leather ranges from 0.8 to 1.05 millimetres which is well within the range of traditional animal-based leather.
When the tensile strength is compared, tensile strength of animal-based leather ranges from 7-25 N/mm2 and the tensile strength of the herewith mentioned novel bio leather ranges from 5.88 to 6.22 N/mm2. The tensile strength can be said to be comparable with animal-based leather and bioleather’s tensile strength can be developed more, given more research and enhanced processing methods.
So, the conclusion can be drawn based on the technical specifications that the properties of the mentioned bio leather is comparable to the animal-based leather and requires more enhanced processing to increase its tensile strength. However, given the test results, the bio leather material is strong and thick enough to be used across textile, apparel, furniture, lifestyle accessory products and industries.
List of Drawings
Figure 1: Circular, sustainable loop
Figure 2: Marine seaweed-based biopolymer
Figure 3: Organic waste based raw materials
Figure 4: Processing of raw materials
Figure 5: Natural fibers
Figure 6: Plant based organic dyes development
Figure 7: Bioleather sheets development
Figure 8: Developed bioleather material
Figure 9: Surface manipulation
List of Components
1. Organic raw materials
2. Beakers, measuring units
3. Material developed/ bioleather materials
4. Products
5. Composting bin
6. Soil
7. Vegetation
8. Recycling
9. Marine seaweed/algae extract
10. Vegetable peels, nutshells, woodchips, Flower, Fruits and other organic waste and its extracts etc
11. Non-woven natural fibers mesh
12. Plant based dyes
13. Material in moulds
14. Embroidery technique
15. Sustainable Leather Alternative
16. Algae based biopolymers
17. Plasticizers
18. Natural fibers (cotton/Jute/ Banana)
20. Flowers extracts / Indian Madder/Indigo/Myrobalan extracts etc
21. Beeswax
22. Vinegar
23. Water
Description of Drawing and Detailed working of Invention
Figure 1 depicts the targeted circular, sustainable loop aimed to be achieved by the development of proposed material. Extracts from Marine seaweed/algae extract (9), non-woven natural fibres mesh (11), Vegetable peels, nutshells, woodchips, Flower, Fruits and other organic waste and its extracts etc (10) etc. are segregated and processed. After processing, the bioleather materials (3) are developed, which can be used to develop products (4) such as apparel, furniture upholstery, accessories, bags, decorative items etc. At the end of a product's lifecycle, it can either be composted into a composting bin (5), where it biodegrades and returns back to the soil (6) or it can be recycled (8) (recycling is subjective, depending on the end use and consumer needs). Here, a closed loop has been formed, which can provide a pathway for a sustainable lifestyle.
Figure 2 depicts Marine seaweed/algae extract (9) from the division Rhodophyta, which is one of the oldest groups of eukaryotic algae. Morphologically, they have double cell walls which contain polysaccharides such as cellulose, agarose, carrageenan and agar, that are widely used in industrial applications due to their ability to form strong gels in liquid or aqueous solutions. It possesses antioxidants, proteins, minerals (magnesium, calcium), vitamins and essential fatty acids.
Figure 3 depicts raw materials extracted from Vegetable peels, nutshells, woodchips, Flower, Fruits and other organic waste and its extracts etc (10) like organic food waste such as peels from beetroot, discarded walnut shells, flower extracts, fruit extracts etc. It contains different kinds of vitamins, minerals, antioxidants, and antimicrobial properties which are beneficial for human skin.
Figure 4 depicts measuring and mixing of raw materials (2) which would undergo a processing treatment in order to develop the desired material.
Figure 5 depicts Multi layers of non-woven mesh formed using Non-woven natural fibers mesh (11), comprising discrete interconnected layers, each of the layers, may or may not be of the same kind of fibres which would be processed along with biopolymers in order to develop a bio later material (3).
Figure 6 depicts processing of plant based organic dyes development (12), extracted from flowers such as (but not limiting to) rose, hibiscus, marigold, indigo, Indian madder, myrobalan etc. These dyes are 100% organic and biodegradable and no harmful chemicals or mordants are used for the dyeing purpose.
Figure 7 depicts development of bioleather sheets (13), kept in respective moulds. After the processing treatment and reinforcement, the bioleather sheets are required to be set, which can take up to 2 to 3 days depending on the humidity levels in the atmosphere and ways of drying.
Figure 8 depicts development of bioleather material, which is then treated with natural waterproofing agents such as beeswax in order to make the surface waterproof.
Figure 9 depicts surface manipulation done on the surface of the developed bioleather. It is a visual representation of Zardosi embroidery (14) done on the material's surface.
Composition of the Formulation/Preparation
Ingredients Quantity in Weight/Volume Ratio
(% w/w or % v/w)
Algae based biopolymers (16) 1 to 30 % w/w
Plasticizers (17) 1 to 10 % v/w
Natural fibers (cotton/Jute/ Banana) (18) 20 to 50% w/w
Vegetable peels, nutshells, woodchips, Flower, Fruits and other organic waste and its extracts etc (10) 1 to 25 % w/w
Flowers extracts / Indian Madder/Indigo/Myrobalan extracts etc (20) 1 to 25 % w/w
Beeswax (21) 0.1 to 5 % w/w
Vinegar (22) 0.01 – 3 % v/w
Water (23) Q.S.
Process for the preparation of Sustainable Leather Alternative
For the proposed novel invention, natural non-woven multi-layered stacks (11) are made using natural fibers (such as cotton, jute, banana fibers etc), which can be same or different, comprising a composite fiber material of about 20 to 50% w/w and biopolymers from red seaweed or algae (9) are used, from about 1 to 30% w/w. The natural fibers used for the proposed invention have a high cellulose, hemicellulose and lignin contents. Biopolymer used in the process is fusible at high temperatures of 100°C or less.
The Non-woven natural fibers (11) are processed with Marine seaweed/algae extract biopolymer (9) at high temperatures of atleast 100°C. Plasticizer (17) such as Glycerol or Glycerine is used for the purpose of plasticizing the biocomposite, ranging from 1 to 10 % w/w. The Vegetable peels, nutshells, woodchips, Flower, Fruits and other organic waste and its extracts etc (10) such as Vegetable peel extracts like beetroot extracts, nut shells such as walnut shells, discarded wood chips, etc. are used in different quantities for the development of proposed bioleather sheets, ranging from 1 to 25 % w/w. The biopolymer is fusible at high temperatures and undergoes a heat treatment for up to 60 minutes. Biopolymers bind themselves with organic waste extracts when treated at high temperatures of 100°C or less. For the purpose of dyeing or coating the material with pigments, plant based natural dyes (12) are used such as dyes extracted from nutshells, wood chips, flowers of rose, marigold, hibiscus and Indian madder, Indigo, Myrobalan, although not limiting to these. Flower extracts and organic dyes such as Indian madder, Indigo, Myrobalan are heated up to 3 hours and kept overnight in some cases for the development of desired pigments. Quantities of dyes used for the purpose of dyeing the material ranges from 1% to 25% w/w, resulting in natural fragrance and soft texture. Once the heat treatment of biopolymer fused with organic waste extracts and natural fibers composites are done, it is set into moulds for desired sizes and allowed to be completely settled, a few days (3-7) after which the bioleather (3) sheets are procured, depending up on the humidity and temperature levels. For the purpose of developing a waterproof surface, natural waterproofing agents such as beeswax (21) in 0.1 to 5 % w/w is used and a coating is applied on the surface of developed bioleather (3).
After the bioleather sheets are fully developed, stitching and embroidery techniques such as Zardosi are performed to test the strength and its ability for surface manipulation.
The developed bioleather is also subjected for various technical and analytical tests, for the product quality evaluation. The results from the technical tests done for measuring tensile strength, tear strength, thickness, GSM are mentioned in the tables above.
,CLAIMS:Claims:
I/We Claim:
1. A Sustainable Leather Alternative and a method of its production is comprising of:
an Algae based biopolymers (16) in 1 to 30 % w/w, a Plasticizers (17) in 1 to 10 % v/w, a Natural fiber (cotton/Jute/ Banana) (18) in 20 to 50% w/w, a Vegetable peels, nutshells, woodchips, Flower, Fruits and organic waste and its extracts (10) in 1 to 25 % w/w, a Flowers extracts / Indian Madder/Indigo/Myrobalan extracts (20) in 1 to 25 % w/w, a Beeswax (21) in 0.1 to 5 % w/w, a Vinegar (22) in 0.01 – 3 % v/w and a Water (23) in Q.S. is used;
wherein the Non-woven natural fibers (11) are processed with Marine seaweed/algae extract biopolymer (9) at high temperature of atleast 100°C;
wherein the Plasticizer (17) such as Glycerol or Glycerine in 1 to 10 % w/w is used to plasticize the said biocomposite;
wherein the said Vegetable peels, nutshells, woodchips, Flower, Fruits and other organic waste and its extracts (10) are used in range from 1 to 25 % w/w; then the said mixture undergoes a heat treatment for up to 60 minutes;
wherein for dyeing or coating of the said material with pigments, plant based natural dyes (12) such as dyes extracted from nutshells, wood chips, flowers of rose, marigold, hibiscus and Indian madder, Indigo, Myrobalan, are used in range from 1% to 25% w/w;
wherein after the heat treatment of said fused biopolymer composite having organic waste extracts and natural fibers, the said composite biopolymer material is set into moulds (14), and depending up on the humidity and temperature levels, the bioleather (3) sheets are procured in 3 to 7 days;
wherein for developing a waterproof surface, natural waterproofing agents such as beeswax (21) in 0.1 to 5 % w/w is used and a coating is applied on the surface of developed bioleather (3); and
wherein once the bioleather (3) sheets are fully developed, stitching and embroidery techniques as Zardosi are performed to develop products (4) as apparel, furniture upholstery, accessories, bags, or decorative items.
2. The Sustainable Leather Alternative and a method of its production as claimed in claim 1, wherein the thickness of said bioleather material (3) is 0.8 to 1.05 millimetres.
3. The Sustainable Leather Alternative and a method of its production as claimed in claim 1, wherein the tensile strength of said bioleather material (3) is 5.88 to 6.22 N/mm2.
4. The Sustainable Leather Alternative and a method of its production as claimed in claim 1, wherein the said Marine seaweed/algae extract (9) is from the division Rhodophyta.
5. The Sustainable Leather Alternative and a method of its production as claimed in claim 1, wherein in the said Vegetable peels, nutshells, woodchips, Flower, Fruits and organic waste and its extracts (10) the food waste is from one and more of, peels from beetroot, discarded walnut shells, flower extracts, fruit extracts.
6. The Sustainable Leather Alternative and a method of its production as claimed in claim 1, wherein in the multi layers of non-woven mesh is formed using the said Non-woven natural fibers mesh (11), which is processed along with biopolymers to develop a bioleather material (3).
| # | Name | Date |
|---|---|---|
| 1 | 202121057436-PROVISIONAL SPECIFICATION [10-12-2021(online)].pdf | 2021-12-10 |
| 2 | 202121057436-FORM 1 [10-12-2021(online)].pdf | 2021-12-10 |
| 3 | 202121057436-ENDORSEMENT BY INVENTORS [10-12-2021(online)].pdf | 2021-12-10 |
| 4 | 202121057436-DRAWINGS [10-12-2021(online)].pdf | 2021-12-10 |
| 5 | 202121057436-FORM 18 [10-12-2022(online)].pdf | 2022-12-10 |
| 6 | 202121057436-DRAWING [10-12-2022(online)].pdf | 2022-12-10 |
| 7 | 202121057436-COMPLETE SPECIFICATION [10-12-2022(online)].pdf | 2022-12-10 |
| 8 | 202121057436-FORM-26 [27-02-2023(online)].pdf | 2023-02-27 |
| 9 | Abstract1.jpg | 2023-03-08 |
| 10 | 202121057436-FER.pdf | 2025-11-11 |
| 1 | 202121057436_SearchStrategyNew_E_SearchHistoryLeather_alternativeE_30-06-2025.pdf |