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System And Method For Dehydrating And Processing Green Waste Into Animal Feed

Abstract: The present invention discloses a system and method for converting green waste into animal feed. This innovative approach involves the collection and segregation of green waste from various sources, followed by dehydration using techniques such as solar drying, mechanical drying, or composting. The dehydrated waste is then processed through grinding, mixing, and pelletizing to produce animal feed. Nutritional additives and supplements are incorporated to optimize the feed’s nutritional content. Stringent quality control measures are implemented to ensure the safety and nutritional integrity of the final product. This method significantly reduces environmental impact by minimizing methane emissions and landfill usage, promotes resource conservation, and provides economic benefits by transforming waste into a valuable resource for the animal agriculture industry. Accompanied Drawing [FIGS. 1-3]

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Patent Information

Application #
Filing Date
17 August 2024
Publication Number
34/2024
Publication Type
INA
Invention Field
FOOD
Status
Email
Parent Application

Applicants

Tribe Delight Private Limited
Hema Nivash, Jagganath Vihar, PO-Gopalpur, Dist.-Cuttack, Odisha, India, Postal Code- 753011

Inventors

1. Sunil Kumar Panigrahi
Managing Director, Tribe Delight Private Limited, Hema Nivash, Jagganath Vihar, PO-Gopalpur, Dist.-Cuttack, Odisha, India, Postal Code- 753011

Specification

Description:[001] The present invention relates to the field of environmental sustainability and waste management, with a specific focus on the conversion of green waste into animal feed. Green waste, which includes agricultural by-products, food scraps, and other organic matter, poses significant challenges in terms of disposal and environmental impact. This invention addresses these challenges by providing a system and method for dehydrating and processing green waste to produce nutritionally balanced, high-quality animal feed.
[002] This invention is particularly relevant in the context of agricultural and food industries, where large volumes of organic waste are generated. Improper disposal of this waste can lead to environmental pollution, including methane emissions from decomposition and overburdened landfill sites. By converting green waste into animal feed, the invention not only mitigates these environmental issues but also contributes to a circular economy by recycling valuable nutrients back into the agricultural system.
[003] Furthermore, the invention addresses the growing demand for sustainable and nutritious animal feed. Traditional feed sources often have considerable environmental footprints and can be costly. This invention offers an alternative by utilizing waste materials that would otherwise be discarded, thus reducing the reliance on conventional feed sources and promoting economic efficiency in feed production.
[004] In essence, the present invention sits at the intersection of waste management, animal nutrition, and environmental conservation. It leverages innovative dehydration and processing techniques to transform waste into a valuable resource, aligning with global sustainability goals and supporting the agricultural sector in producing eco-friendly, cost-effective animal feed.
BACKGROUND OF THE INVENTION
[005] Green waste, which includes agricultural by-products, food scraps, and other organic matter, has long posed significant challenges in waste management. The improper disposal of green waste not only leads to environmental pollution but also results in the loss of valuable resources. Organic waste decomposes anaerobically in landfills, producing methane, a potent greenhouse gas that significantly contributes to climate change. Additionally, the accumulation of green waste can lead to odor problems, attract pests, and pose health hazards to nearby communities.
[006] The agricultural and food processing industries generate substantial quantities of green waste. Post-harvest residues, discarded parts of fruits and vegetables, and food processing by-products are often discarded without proper utilization. This not only exacerbates the waste problem but also represents a missed opportunity to recycle valuable organic matter back into the production cycle. Traditional waste management practices, such as landfilling and open burning, are increasingly being scrutinized for their environmental impacts and inefficiencies.
[007] Simultaneously, the animal agriculture sector faces growing pressure to find sustainable and nutritious feed sources. Conventional animal feed ingredients, such as grains and soybeans, are associated with significant environmental footprints, including deforestation, water usage, and greenhouse gas emissions. Moreover, the rising costs of conventional feed ingredients place economic burdens on livestock producers, who are continually seeking cost-effective and sustainable alternatives.
[008] Given these intertwined challenges, there is a clear need for innovative solutions that address both waste management and animal nutrition. The concept of converting green waste into animal feed presents a promising approach to mitigate environmental impact while providing a valuable resource for the agricultural sector. By utilizing green waste as a feed ingredient, it is possible to reduce dependency on conventional feed sources, lower the environmental footprint of animal agriculture, and create economic opportunities from materials that would otherwise be considered waste.
[009] The development of sustainable waste management solutions has gained momentum in recent years, driven by global efforts to combat climate change and promote resource efficiency. Various initiatives have been undertaken to explore the potential of green waste as a valuable resource. Composting, anaerobic digestion, and bioconversion are some of the methods currently employed to manage organic waste. However, these methods often face limitations in scalability, efficiency, and economic viability, particularly when dealing with large volumes of green waste generated by industrial and agricultural activities.
[010] Composting, for example, is an effective method for recycling organic matter into nutrient-rich soil amendments, but it requires substantial space, time, and labor. Moreover, composting processes are susceptible to environmental conditions and can be hindered by contamination from non-organic materials. Anaerobic digestion, while capable of producing biogas and digestate, necessitates significant infrastructure investments and ongoing operational costs, making it less accessible for smaller operations. Bioconversion using insects or microorganisms can offer innovative solutions, yet these approaches are still in the experimental stages and have not been widely adopted at a commercial scale.
[011] In contrast, the dehydration and processing of green waste into animal feed present a more streamlined and economically viable solution. Dehydration significantly reduces the volume and weight of green waste, facilitating easier handling, transportation, and storage. This process also minimizes the risk of pathogen proliferation and spoilage, which are common challenges in wet waste management. By converting green waste into a stable, dry product, the invention ensures that the nutritional value of the organic material is preserved and can be effectively utilized as animal feed.
[012] The nutritional potential of green waste is substantial. Agricultural by-products and food scraps often contain essential nutrients, vitamins, and minerals that are beneficial for animal health. However, in their raw form, these materials are not always suitable for direct consumption by livestock due to factors such as high moisture content, variability in nutrient composition, and potential presence of anti-nutritional factors. The present invention addresses these issues by employing dehydration and advanced processing techniques to enhance the nutritional profile and digestibility of the feed. This not only provides a high-quality feed source but also supports the dietary needs of different animal species.
[013] The economic benefits of this approach are also noteworthy. By transforming waste into a marketable product, the invention creates new revenue streams for farmers, waste management companies, and feed manufacturers. This not only helps offset the costs of waste collection and processing but also contributes to the economic sustainability of agricultural practices. Furthermore, the reduction in waste disposal costs and the potential to generate income from selling the processed feed make this an attractive solution for stakeholders across the supply chain.
[014] The present invention addresses these issues by providing a system and method for the dehydration and processing of green waste into high-quality animal feed. This approach not only contributes to sustainable waste management but also supports the growing demand for eco-friendly and nutritionally balanced feed in the animal agriculture industry. By leveraging advanced dehydration techniques and optimizing the nutritional profile of the feed, the invention aims to transform the way green waste is managed and utilized, promoting a circular economy and enhancing the sustainability of agricultural practices.
SUMMARY OF THE INVENTION
[015] The present invention provides an innovative system and method for converting green waste, including agricultural by-products, food scraps, and other organic matter, into high-quality animal feed. This invention addresses the critical need for effective waste management and sustainable animal nutrition. By implementing a comprehensive approach that encompasses waste collection, dehydration, processing, and quality control, the invention transforms green waste into a valuable resource for the agricultural sector.
[016] The system begins with the collection and segregation of green waste from various sources such as agricultural residues, food processing by-products, and food scraps from households and commercial establishments. This step ensures that only suitable waste materials are processed, maintaining the purity and quality of the final feed product. The segregated green waste then undergoes dehydration to remove moisture content, a crucial step for preserving and preparing the waste for further processing. Various dehydration techniques are employed, including solar drying, mechanical drying, and composting, each chosen based on specific regional and material considerations.
[017] Once dehydrated, the green waste is processed to enhance its nutritional content. This involves grinding the dehydrated material into smaller particles, mixing to ensure uniform nutrient distribution, and pelletizing for ease of storage and handling. The nutritional profile of the feed is optimized by incorporating essential proteins, vitamins, and minerals, tailored to meet the dietary requirements of different animal species. This optimization not only supports animal health and growth but also potentially reduces reliance on conventional feed sources that may have environmental drawbacks.
[018] Stringent quality control measures are implemented throughout the production process to ensure the safety and nutritional integrity of the animal feed. Regular testing for contaminants, pathogens, and nutritional composition is conducted to comply with regulatory standards and meet consumer expectations. These measures guarantee that the feed produced is both safe for animal consumption and nutritionally beneficial.
[019] The environmental and economic impacts of the invention are significant. By converting green waste into animal feed, the invention reduces methane emissions from organic decomposition and minimizes landfill usage. It promotes resource conservation by recycling nutrients back into the agricultural system, contributing to a more sustainable and circular economy. Economically, the invention creates value from materials that would otherwise be considered waste, generating new revenue streams for farmers, waste management companies, and feed manufacturers.
[020] In summary, the present invention offers a sustainable solution to the dual challenges of waste management and animal nutrition. Through innovative dehydration and processing techniques, the invention transforms green waste into a valuable resource, promoting environmental sustainability, economic viability, and improved animal health. This comprehensive approach has the potential to revolutionize waste management practices and animal feed production, aligning with global efforts towards environmental conservation and sustainable agriculture.
BRIEF DESCRIPTION OF THE DRAWINGS
[021] The accompanying figures included herein, and which form parts of the present invention, illustrate embodiments of the present invention, and work together with the present invention to illustrate the principles of the invention Figures:
[022] Figure 1, illustrates a schematic representation of the entire system for converting green waste into animal feed. It outlines the flow of green waste from collection through dehydration, processing, and finally, the production of animal feed. Key components and stages in the system are labeled, including waste collection points, dehydration units, processing machinery, and quality control stations.
[023] Figure 2, illustrates the process of collecting and segregating green waste. It shows different sources of green waste, such as agricultural fields, food processing plants, and vegetable market. The segregation process is depicted, highlighting how different types of waste are sorted and prepared for dehydration.
[024] Figure 3, illustrates the various dehydration techniques used in the system. It includes diagrams of solar drying setups, mechanical drying machines, and composting units. Each technique is shown in a step-by-step manner, demonstrating how moisture is removed from the green waste to prepare it for processing.
DETAILED DESCRIPTION OF THE INVENTION
[025] The present invention relates to a system and method for converting green waste, such as agricultural by-products, food scraps, and other organic matter, into nutritionally enhanced animal feed. This invention addresses environmental sustainability by managing green waste efficiently and providing a valuable product for the animal agriculture sector. The invention encompasses several key stages: waste collection, dehydration, processing, nutritional optimization, quality control, and distribution.
[026] Waste Collection and Segregation
Collection:
Green waste is collected from diverse sources including:
• Agricultural Residues: Leftovers from crops, pruning waste, and other plant materials.
• Food Processing By-products: Peels, pulps, and other organic residues from food manufacturing units.
• Household and Commercial Food Scraps: Organic waste from kitchens, restaurants, and food markets.
Segregation:
Collected waste is segregated to ensure the removal of non-organic and contaminant materials. This step ensures the purity of the waste and its suitability for processing into animal feed. Segregation is typically performed using mechanical sorting systems and manual inspection.
[027] Dehydration Techniques
Dehydration is a critical process in reducing the moisture content of green waste, which aids in preservation and enhances the efficiency of subsequent processing steps. Several dehydration methods are employed:
Solar Drying:
Solar drying utilizes natural sunlight to evaporate moisture from the green waste. This method is particularly effective in regions with abundant sunlight and is environmentally friendly due to its low energy consumption.
Mechanical Drying:
Mechanical drying involves the use of industrial dryers, such as drum dryers, belt dryers, and fluidized bed dryers, which provide consistent and controlled drying conditions. This method is efficient and can handle large volumes of waste, ensuring uniform moisture removal.
Composting:
Composting leverages biological decomposition processes to reduce moisture content while enriching the organic material with beneficial microorganisms. This method also helps in breaking down complex organic compounds, making the waste more suitable for animal feed.
[028] Processing and Formulation
Once dehydrated, the green waste undergoes several processing steps to convert it into animal feed:
Grinding:
The dehydrated waste is ground into fine particles using grinders or mills. This reduces the particle size, making it easier to mix and process further.
Mixing:
The ground material is thoroughly mixed to ensure a homogeneous distribution of nutrients. This step may involve the addition of other feed ingredients to balance the nutritional profile.
Pelletizing:
The mixed feed is then pelletized using pellet mills. Pelletizing compacts the feed into uniform pellets, which are easier to handle, store, and feed to animals. Pelletization also helps in reducing dust and improving feed intake by animals.
[029] Nutritional Optimization
To ensure the animal feed meets specific dietary requirements, various nutritional enhancements are incorporated:
Additives and Supplements:
• Proteins: Plant-based proteins or other protein sources are added to meet the protein requirements of different animal species.
• Vitamins and Minerals: Essential vitamins and minerals are incorporated to enhance the feed’s nutritional value and support animal health.
• Digestibility Enhancers: Enzymes and probiotics are added to improve the digestibility and absorption of nutrients.
Formulation Adjustments:
Formulations are adjusted based on the specific needs of target animal species, such as poultry, cattle, swine, and aquaculture species. This ensures the feed provides balanced nutrition, supporting growth, productivity, and health.
[030] Quality Control and Testing
Stringent quality control measures are implemented throughout the production process to ensure the safety and nutritional integrity of the animal feed:
Contaminant Testing:
Regular testing for contaminants such as heavy metals, pesticides, and pathogens is conducted to ensure the feed is safe for animal consumption.
Nutritional Analysis:
Nutritional composition, including protein, fiber, fat, vitamins, and minerals, is regularly analyzed to ensure the feed meets industry standards and regulatory requirements.
Compliance:
The production process complies with relevant regulatory standards for animal feed production. This includes adhering to guidelines for feed ingredients, processing methods, and labeling requirements.
[031] Environmental and Economic Impact
The invention significantly contributes to environmental sustainability and economic viability:
Environmental Benefits:
• Methane Emissions Reduction: By diverting green waste from landfills and reducing organic decomposition, the method decreases methane emissions.
• Resource Conservation: Recycling organic matter conserves valuable resources such as water and energy that would otherwise be expended in waste disposal processes.
• Landfill Reduction: By converting green waste into animal feed, the burden on landfills is minimized, promoting a circular economy.
Economic Benefits:
• Revenue Generation: The production of animal feed from green waste creates economic opportunities for farmers, waste management companies, and feed manufacturers. It generates revenue from materials that would otherwise be considered waste.
• Cost Savings: The method reduces costs associated with waste disposal and feed production, providing a cost-effective alternative to conventional feed sources.
[032] Distribution and Market Potential
Market Development:
Efforts are made to identify target markets and develop marketing strategies that highlight the environmental and nutritional benefits of green waste-derived animal feed.
Distribution Channels:
Effective distribution channels are established to ensure the feed reaches farmers, livestock producers, and feed retailers. This includes leveraging existing agricultural supply networks and developing partnerships with stakeholders in the feed industry.
Market Potential:
The increasing awareness of sustainability issues and the demand for eco-friendly products drive the market potential for green waste-derived animal feed. Strategies are developed to capture a significant share of the local and regional feed market.
[033] The present invention provides a comprehensive and sustainable solution for converting green waste into high-quality animal feed. By implementing innovative dehydration and processing techniques, the invention addresses critical environmental and economic challenges while providing a valuable resource for the animal agriculture sector. This invention not only promotes environmental conservation but also contributes to the development of a circular economy, transforming waste into a valuable asset.
[034] The comprehensive method described herein ensures that the green waste is effectively collected, segregated, dehydrated, and processed to retain essential nutrients, vitamins, and minerals. The inclusion of quality control measures throughout the production process guarantees the safety and efficacy of the feed, meeting regulatory standards and market expectations. The nutritional optimization of the feed provides a valuable resource for livestock producers, enhancing animal health and growth while potentially reducing the reliance on conventional feed sources with greater environmental impacts.
[035] Economically, the invention offers significant opportunities for farmers, waste management companies, and feed manufacturers by creating value from materials that would otherwise be considered waste. This not only generates new revenue streams but also promotes a circular economy by recycling nutrients back into the agricultural system. Environmentally, the reduction in methane emissions from organic decomposition and minimized landfill usage contribute to a more sustainable and eco-friendly waste management practice.
[036] In summary, this patent presents a holistic and effective solution to the dual challenges of waste management and animal nutrition. By converting green waste into a valuable resource, the invention supports environmental sustainability, economic viability, and the overall health of the agricultural ecosystem. The innovative system and method described have the potential to transform waste into a valuable feed product, fostering a more sustainable and efficient approach to both waste management and animal agriculture.
, Claims:1. A method for converting green waste into animal feed comprising the steps of:
o Collecting green waste from various sources.
o Segregating the collected green waste to ensure purity.
o Dehydrating the segregated green waste using techniques selected from solar drying, mechanical drying, or composting.
o Processing the dehydrated green waste by grinding, mixing, and pelletizing.
o Incorporating additives and supplements to optimize the nutritional content of the feed.
o Implementing quality control measures to ensure the safety and nutritional value of the feed.
2. The method of claim 1, wherein the green waste is collected from agricultural residues, food processing by-products, and food scraps from households and commercial establishments.
3. The method of claim 1, wherein the dehydration is achieved through solar drying in regions with ample sunlight.
4. The method of claim 1, wherein mechanical drying is used for consistent and efficient moisture removal.
5. The method of claim 1, wherein composting is employed to reduce moisture and enrich the waste with beneficial microorganisms.
6. The method of claim 1, wherein the processing of dehydrated green waste includes grinding to reduce particle size, mixing for uniform nutrient distribution, and pelletizing for ease of storage and handling.
7. The method of claim 1, wherein the feed’s nutritional profile is optimized by incorporating proteins, vitamins, and minerals necessary for animal growth and health.
8. The method of claim 1, wherein quality control measures include regular testing for contaminants, pathogens, and nutritional composition.
9. A system for converting green waste into animal feed, comprising:
o Means for collecting and segregating green waste.
o Means for dehydrating the segregated green waste.
o Means for processing the dehydrated green waste into animal feed.
o Means for incorporating nutritional additives and supplements.
o Means for implementing quality control and testing.
10. The system of claim 9, wherein the dehydration means includes solar drying apparatus, mechanical drying equipment, and composting facilities.

Documents

Application Documents

# Name Date
1 202431062358-STATEMENT OF UNDERTAKING (FORM 3) [17-08-2024(online)].pdf 2024-08-17
2 202431062358-REQUEST FOR EARLY PUBLICATION(FORM-9) [17-08-2024(online)].pdf 2024-08-17
3 202431062358-FORM-9 [17-08-2024(online)].pdf 2024-08-17
4 202431062358-FORM FOR STARTUP [17-08-2024(online)].pdf 2024-08-17
5 202431062358-FORM FOR SMALL ENTITY(FORM-28) [17-08-2024(online)].pdf 2024-08-17
6 202431062358-FORM 1 [17-08-2024(online)].pdf 2024-08-17
7 202431062358-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [17-08-2024(online)].pdf 2024-08-17
8 202431062358-DRAWINGS [17-08-2024(online)].pdf 2024-08-17
9 202431062358-DECLARATION OF INVENTORSHIP (FORM 5) [17-08-2024(online)].pdf 2024-08-17
10 202431062358-COMPLETE SPECIFICATION [17-08-2024(online)].pdf 2024-08-17