FIELD OF THE DISCLOSURE
[0001] This invention generally relates to garments, and more particularly related to a system and method for manufacturing of garments, more particularly related to a system and method for just in time manufacturing of garments.
BACKGROUND
[0002] The subject matter discussed in the background section should not be assumed to be prior art merely as a result of its mention in the background section. Similarly, a problem mentioned in the background section or associated with the subject matter of the background section should not be assumed to have been previously recognized in the prior art. The subject matter in the background section merely represents different approaches, which in and of themselves may also correspond to implementations of the claimed technology.
[0003] Textile industry is a growing market throughout the world and global clothing sales are $1.2 trillion annually. Currently, women's fashion apparel space is 5-10% and is expected to grow at 50% each year from 2025. Further, since fashion changes quicker than ever. The fast changing fashion usually leads to high demands by customers and as a result manufacturer usually run out of stock for certain garments with a high demand from the customers. In order to fulfil high demands of the customers, the manufacturers usually hold large storage facilities to store the garments of various sizes, designs, colors, materials, etc. However, the storage facilities require huge space, staff, power, service, or security expenses. Therefore, storing of the garments in the storage facilities adds up to cost of production of the garments.
[0004] Further, the stored garments run out of trend in some time leading to liquidation of the stored garments. Consequently, the manufacturers sell the stored garments at

throwaway prices and/or dump the stored garments. In one case, the dumping of the outdated and unsold inventory is done by burning the garments, which in turn leads to air pollution. In another case, the dumping is done by transferring the garments into landfills leading to depletion of the landfills. Due to such methodology, cost of the garments peaks due to investment of money in manufacturing process, labour cost, waste management, maintenance of storage facilities, or electricity bills.
[0005] Therefore, there is a need for an improved system and method for manufacturing of garments that is cost effective and prevents liquidation of garments.
OBJECTIVES OF THE INVENTION
[0006] It is an objective of the invention to provide a system and a method for manufacturing of garments i.e. just in time manufacturing based on users' demand.
[0007] It is another objective of the invention to provide the system and the method for manufacturing of the garments with high control on the manufacturing with minimal probability of errors.
[0008] It is yet another objective of the invention to provide the method for manufacturing of the garments that does not require huge storage facilities.
[0009] It is yet another objective of the invention to provide the system and the method for manufacturing of the garments which is time efficient
[0010] It is yet another objective of the invention to provide the system and the method for manufacturing of the garments which is environment friendly.
[0011] It is yet another objective of the invention to provide the system and the method for manufacturing of the garments, which prevents liquidation of garments.
[0012] It is yet another objective of the invention to provide the system and the method for manufacturing of the garments which is cost effective (i.e. reduces manufacturing cost, transportation cost, photoshoot production cost, labour cost, etc.).
[0013] It is yet another objective of the invention to provide users with a choice to choose a garment from a wide variety of prints and sizes, available at all times.

[0014] It is yet another objective of the invention to upload images of the garment on e-commerce website, social media platforms and offline stores.
SUMMARY
[0015] The present invention relates to a method for manufacturing of garments. The method includes creating one or more square inch print pattern designs on a fabric. Further, the method includes coding the one or more square inch print pattern designs. The method further includes converting each of the coded one or more square inch print pattern designs into a tile. Further, the method includes wrapping the tile on a garment for creating a design, wherein the design and the fabric are selected by a user. Thereafter, the method includes cutting the fabric having the design, and thereby stitching the fabric for manufacturing the garment.
[0016] The present invention further relates a system for just in time manufacturing of garments. The system includes a memory and a processor. The processor is configured to create one or more square inch print pattern designs on a fabric. Further, the processor is configured to code the one or more square inch print pattern designs. Further, the processor is configured to convert each of the coded one or more square inch print pattern designs into a tile. Further, the processor is configured to wrap the tile on a garment for creating a design, wherein the design and the fabric are selected by a user. Thereafter, the processor is configured to cut the fabric having the design, and thereby stitching the fabric for manufacturing the garment.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings illustrate various embodiments of systems, methods, and embodiments of various other aspects of the disclosure. Any person with ordinary skills in the art will appreciate that the illustrated element boundaries (e.g. boxes, groups of boxes, or other shapes) in the figures represent one example of the boundaries. It may be that in some examples one element may be designed as multiple

elements or that multiple elements may be designed as one element. In some examples, an element shown as an internal component of one element may be implemented as an external component in another, and vice versa. Furthermore, elements may not be drawn to scale. Non-limiting and non-exhaustive descriptions are described with reference to the following drawings. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating principles.
[0018] FIG. 1 illustrates a just in time system (100) for manufacturing of garments, according to an embodiment.
[0019] FIG. 2 illustrates a flow chart (200) showing a method for cataloging one or more images of a garment, according to an embodiment.
[0020] FIG. 3 illustrates a flow chart (300) showing a method for manufacturing of garments, according to an embodiment.
[0021] FIGS. 4A and 4B illustrate one or more examples of prints, colors, or embroidery, according to an embodiment.
[0022] FIG. 5 illustrates an example of square inch print pattern design, according to an embodiment.
[0023] FIG. 6 illustrates an example of a virtual tile that is wrapped on the garment, according to an embodiment.

DETAILED DESCRIPTION
[0024] Some embodiments of this disclosure, illustrating all its features, will now be discussed in detail. The words "comprising," "having," "containing," and "including," and other forms thereof, are intended to be equivalent in meaning and be open ended in that an item or items following any one of these words is not meant to be an exhaustive listing of such item or items, or meant to be limited to only the listed item or items.
[0025] It must also be noted that as used herein and in the appended claims, the singular forms "a," "an," and "the" include plural references unless the context clearly dictates otherwise. Although any systems and methods similar or equivalent to those described herein can be used in the practice or testing of embodiments of the present disclosure, the preferred, systems and methods are now described.
[0026] Embodiments of the present disclosure will be described more fully hereinafter with reference to the accompanying drawings in which like numerals represent like elements throughout the several figures, and in which example embodiments are shown. Embodiments of the claims may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. The examples set forth herein are non-limiting examples and are merely examples among other possible examples.
[0027] Referring to FIG.l, a system (100) for just in time manufacturing of garments is disclosed, according to an embodiment. The system (100) includes a server (102) and a manufacturing unit (104). In one embodiment, the system (100) may include other components such as a user device, etc. as well, without departing from the scope of the disclosure.
[0028] The server (102) may be configured to manufacture garments based at least an order received from a user. The order may include a garment selected by the user. In one embodiment, the order may include on one or more inputs of the user. The one or more inputs may include, but are not limited to, a design, a pattern, size, a color, and a fabric in Grams per Square Meter (GSM). In one embodiment, the server (102) may

include a processor (106) and a memory (108). The processor (106) includes suitable logic, circuitry, and/or interfaces that are operable to execute one or more instructions stored in the memory (108) to perform predetermined operations. The processor (106) may execute an algorithm stored in the memory (108) for manufacturing of garments. The processor (106) may also be configured to decode and execute any instructions received from one or more other electronic devices or server(s). The processor (106) may include one or more general purpose processors (e.g., INTEL® or Advanced Micro Devices® (AMD) microprocessors) and/or one or more special purpose processors (e.g., digital signal processors or Xilinx® System On Chip (SOC) Field Programmable Gate Array (FPGA) processor). The processor (106) may be further configured to execute one or more computer-readable program instructions, such as program instructions to carry out any of the functions described in the description provided below.
[0029] The memory (108) stores a set of instructions and data. Further, the memory (108) includes the one or more instructions that are executable by the processor (108) to perform specific operations. Some of the commonly known memory implementations include, but are not limited to, fixed (hard) drives, magnetic tape, floppy diskettes, optical disks, Compact Disc Read-Only Memories (CD-ROMs), and magneto-optical disks, semiconductor memories, such as ROMs, Random Access Memories (RAMs), Programmable Read-Only Memories (PROMs), Erasable PROMs (EPROMs), Electrically Erasable PROMs (EEPROMs), flash memory, magnetic or optical cards, or other type of media/machine-readable medium suitable for storing electronic instructions.
[0030] In one embodiment, the server (102) may be coupled to a manufacturing unit (104). The manufacturing unit (104) may be configured to perform manufacturing of garments. In one embodiment, the manufacturing unit (104) may include a cutting machine (not shown) and a stitching machine (not shown) for cutting and stitching of the fabric. It should be noted that above-mentioned components of the system (100) have been provided only for illustration purposes, without departing from the scope of the disclosure.

[0031] Referring to FIG. 2, a flow chart (200) for cataloging of one or more images of a garment is disclosed, according to an embodiment. FIG. 2 is explained in conjunction with the elements disclosed in FIG. 1.
[0032] In one embodiment, one or more images of a model wearing white or pastel plain/solid color sample garment may be stored in the memory 108, at step 202. It should be noted that the white or pastel plain or solid color garment sample prototype may be produced for photoshoot. The one or more images may be shot at various angles. In one embodiment, 2-80 square inches print pattern designs may be created in one or more themes such as, but are not limited to, floral, skull, or Halloween. Successively, the one or more images may be mocked with an identification print to identify a flow of the garment on the model, at step 204. The mocking with the identification print may be such that motif of the identification print on the garment would disappear when a design is placed on the garment. In one case, the identification print may be a check, stripe print, or any print. It should be noted that the mocking of the one or more images may be used to identify folds, bumps, and curves on the garment. Further, the mocking of the one or more images may determine how motif will fold in accordance with flow of the garment.
[0033] Further, one or more designs may be mocked on the one or more mocked images to form one or more images of the garment, at step 206. The mocking of the design may be such that the motif of the identification print on the garment disappears and the garment may feature the one or more designs. It should be noted that the mocking of the one or more images may be performed automatically i.e. in an auto mode, which helps to loop in same function of any print on the garment which the model is wearing. Such same function may be performed for all poses of the model to showcase the garment of same print on each pose of the model. It should be noted that colors or embroidery may also be mocked on the garment automatically. Further, different prints, colors, embroidered mocked images of the garment on the model are saved in pixels as per the requirement of a tool or a platform automatically. Thereafter, the processor (106) may display the one or more images of the garment to the user, at step 208. In one case, the one or more images of the garment may be uploaded on e-commerce

websites, social media platforms, or offline stores. In an alternate embodiment, a garment pattern may be created virtually rather than physically for the photoshoot to be eliminated. Such method of cataloging the one or more images of the garments may be accomplished using Augmented Reality (AR) technology.
[0034] Referring to FIG. 3, a flowchart (300) for manufacturing of garments is disclosed, according to an embodiment. FIG. 3 is described in conjunction with FIGS. 1 and 2.
[0035] The flowchart (300) of the FIG. 3 shows the architecture, functionality, and operation for manufacturing of garments. In this regard, each block may represent a module, segment, or portion of code, which comprises one or more executable instructions for implementing the specified logical function(s). It should also be noted that in some alternative implementations, the functions noted in the blocks may occur out of the order noted in the drawings. For example, two blocks shown in succession in the FIG. 3 may be executed substantially concurrently or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. Any process descriptions or blocks in flowcharts should be understood as representing modules, segments, or portions of code which include one or more executable instructions for implementing specific logical functions or steps in the process, and alternate implementations are included within the scope of the example embodiments in which functions may be executed out of order from that shown or discussed, including substantially concurrently or in reverse order, depending on the functionality involved. In addition, the process descriptions or blocks in flow charts should be understood as representing decisions made by a hardware structure such as a state machine. The flowchart (300) starts at step (302) and proceeds to step (312).
[0036] At first, the processor (106) may receive one or more inputs from the user. The one or more inputs may correspond to an order related to a selection of a garment. The one or more inputs related to the garment, may include, but are not limited to, a design, a pattern, print, embroidery, fabric material, size, a color, and a fabric in Grams per Square Meter (GSM). In one case, the design may be a print or an embroidery. It should

be noted that the user may access a company's website or web application or mobile application through the user device (not shown), for placing the order on the company's website, an e-commerce website, social media platforms, and offline stores. In one embodiment, the user may select different prints, colors, or embroideries, as shown in FIGS. 4A and 4B. Successively, the processor (106) may perform pre-processing the fabric using eco-friendly chemicals for padding raw fabric material. In one embodiment, the fabric may be processed as per the nature of the fabric material, printed, and post-processed for better results. It should be noted that printing, coloring, or embroidery, of the fabric may be executed within 24 hours of receiving the order from the user.
[0037] It should be noted that the eco-friendly chemicals are used to pad the raw white fabric material for printing in pre-processing. Further, chemical quantity mixture may be different for each fabric materials such as, but are not limited to, cotton, viscose, or silk. Additionally, quantity of the chemicals for padding may be changed based at least on the fabric in GSM and external weather conditions.
[0038] Successively, one or more square inch print pattern designs may be created on the fabric, at step 302. As an example, the one or more square inch print pattern designs may be shown in FIG. 5. Initially, the one or more square inch print pattern designs may be created in one color only, and then the one or more square inch print pattern designs may be created in different colors, to select which colors best match the design and may be used on the garment. It should be noted that different colors may be generated through an automated software. In an exemplary embodiment, multiple color, embroidery variations may be created as per trends and fashion. In one embodiment, 2-80 square inches print pattern designs may be created, in different themes such as, but are not limited to, floral, skull, or Halloween. Successively, each of the one or more square inch print pattern designs may be coded, at step 304. The coding may be performed automatically via in-build technology/software such as, but is not limited to, Photoworks, via which Stock Keeping Unit (SKU) defines color name, pattern name, and print name of the fabric.

[0039] Successively, each of the coded one or more square inch print pattern designs may be converted into a tile, at step 306. The tile may be equal to size of one or more images of the model or size of the garment in which the tile has to be wrapped. Successively, the tile i.e. design pattern tile may be wrapped on the garment to create the design, at step 308. The wrapping of the tile on the garment may be done to showcase the real life image to the users to make selection. As an example, a virtual (shown in FIG. 6) tile is wrapped on the garment. It should be noted that multiple prints/colors/embroidery may be wrapped on the garment of the same pattern via the in-build technology in automation. As discussed above, the fabric material, prints, color, or embroidery, which is mocked in model shoot image, shape, and size, may be selected by the user. It should be noted that final checks may be performed by a fashion designer to select which prints are best suited for a particular pattern of the garment before final upload of data. In one embodiment, the data may be created for the garment via auto list software such as, but is not limited to, Photoworks (prepared internally). In another embodiment, the data may be created manually by the SKU in which print name, colors, or pattern name are pre-coded.
[0040] In an exemplary embodiment, the fabric may undergo a post manufacturing process to prevent bleeding of the garment in future. In one case, the post manufacturing process may include steaming of the fabric. The steaming of the fabric may be based at least on the fabric in GSM and external weather conditions. Thereafter, fabric may be washed in hot water i.e. above 70 degrees, to ensure the color of the fabric does not bleed in the future.
[0041] Successively, the fabric having the design, may be cut, at step 310. The cutting of the fabric may be performed by a laser cutting machine. The laser cutting machine may directly cut the fabric into the required pattern with high precision and zero errors in a selected size. It should be noted that the required pattern may be of the selected size of the user. The selected size may be based on the one or more inputs received from the user. In one embodiment, one or more sizes may be pre-saved in the memory (108). It should be noted that use of the laser cutting machine may eliminate the pattern masters and thus results in increasing throughput time. In one case, the laser cutting

machine may cut the fabric in 30-60 seconds/piece. It should be noted that machine bed size may be customized as per the maximum width of the fabric.
[0042] Thereafter, the fabric may be stitched for manufacturing the garment, at step 312. It should be noted that stitch time for each pattern may be pre-saved in the memory (108). In one case, each selected fabric may be allocated with an image, size, brand name, and an order identification number (ID). Further, each selected fabric may be pre-saved/stored in the memory (108) to trace the selected fabric. In one case, stitch time of each garment may also be pre-saved/stored in the memory (108). Additionally, the selected fabric piece may be monitored on a screen during the stitching of the fabric to keep a check of the stitch time. It should be noted that in case of a delay for completing the garment, the system (100) may raise a red flag to check the reason for the delay. In one embodiment, a coordinator may monitor and resolve the cause of delay in the garment if any, as per the prescribed time. In one embodiment, the stitching of the fabric may be performed automatically, without departing from the scope of the disclosure.
[0043] In one embodiment, the fabric i.e. grey fabric may be passed through various processes such as, but are not limited to, Singeing, Desizing, Scouring, Bleaching and Mercerizing, which makes the fabric ready for printing after Ready for Dyeing (RFD) fabric may be pretreated with the content of pretreatment print paste to achieve improved color strength and dye fixation after printing. Further, the pretreatment print paste may be applied to the fabric and passed through a Padding machine, which fixes the pre-print paste to the fabric and helps in the absorption of printing colors. Further, the pretreated fabric may be digitally printed and steamed for 30 minutes at a temperature of 101°C. After steaming, the fabric may be cold rinsed to wash off excess reactive colors and then the fabric may be washed with hot water at a temperature of 60°C to 70°C with few drops of color fixers & cleansing agents. Thereafter, the fabric may be cold washed again to check no further color bleed happen.

[0044] It will be apparent to one skilled in the art that the above-mentioned steps have been provided only for illustration purposes, without departing from the scope of the disclosure.
[0045] The disclosed embodiments encompass numerous advantages. Various embodiments of method and system for just in time manufacturing of garments have been disclosed. The disclosed embodiments provide a better method and system for manufacturing of garments by saving water and electricity i.e. the disclosed method and system saves as much as 70% of water as compared to conventional techniques. Further, the disclosed method and system is time efficient and produces garments within 48 hours of receiving the user inputs. Such method and system prevents the out of stock condition by manufacturing the garments on demand basis. Further, such method and system prevents overproduction and therefore liquidation of unsold garments and thereby saves resources and prevents a major part of landfills from dumping. Additionally, such method and system uses eco-friendly chemicals thereby preventing textile waste from polluting the environment. Further, such method and system eliminates need of large inventories and thereby saves a huge amount spend over the security and maintenance of the large inventories.
[0046] Additionally, such method and system reduces cost of transportation and defective end products. Further, such method and system saves cost of photoshoot by utilizing Augmented Reality (AR) and Virtual Reality (VR) to show one or more images of garments to the user. Such method and system for manufacturing garments is efficient as a new design may be offered to the users for selection without performing photoshoot and manufacturing the garment. Therefore, such system and method is cost effective and saves about 95% of cost needed for making new fashion and then warehousing it until sold.
[0047] It has thus been seen that the system and method for the manufacturing of garments according to the present invention achieves the purposes highlighted earlier. The system and method for the manufacturing of garments in any case could undergo numerous modifications and variants, all of which are covered by the same innovative

concept; moreover, all of the details can be replaced by technically equivalent elements. In practice, the components used, as well as the numbers, shapes, and sizes of the components can be whatever according to the technical requirements. The scope of protection of the invention is therefore defined by the attached claims.

We Claim:
1. A method for manufacturing of garments, the method comprising:
creating one or more square inch print pattern designs on a fabric;
coding the one or more square inch print pattern designs;
converting each of the coded one or more square inch print pattern designs into a tile;
wrapping the tile on a garment for creating a design, wherein the design and the fabric are selected by a user; and
cutting the fabric having the design, and thereby stitching the fabric for manufacturing the garment.
2. The method as claimed in claim 1, wherein the cutting of the fabric is performed by a laser cutting machine, based at least on one or more inputs received from the user.
3. The method as claimed in claim 2, wherein the one or more inputs comprise at least one of the design, a pattern, a size, a shape, a color, and a fabric in Grams per Square Meter (GSM), for the garment.
4. The method as claimed in claim 1, further comprising:
storing one or more images of a model wearing white or pastel plain or solid color sample garment;
mocking the one or more images with an identification print to identify a flow of the garment on the model;
mocking one or more designs on the one or more mocked images to form one or more images of the garment; and
displaying the one or more images of the garment to the user.
5. The method as claimed in claim 1, further comprising pre-processing the fabric using eco-friendly chemicals for padding raw fabric material.
6. The method as claimed in claim 1, wherein the design is a print or an embroidery.

7. The method as claimed in claim 1, wherein the square inch print pattern design is in a range of 2-80 square inches and having one or more themes such as floral, skull, or Halloween.
8. A system (100) for manufacturing of garments, the system (100) comprising:
a memory (108); and
a processor (106) configured to:
create one or more square inch print pattern designs on a fabric; code the one or more square inch print pattern designs;
convert each of the coded one or more square inch print pattern designs into a tile; wrap the tile on a garment for creating a design, wherein the design, Size and the fabric material are selected by a user; and
cut the fabric having the design, and thereby stitching the fabric for manufacturing the garment.
9. The system (100) as claimed in claim 8, wherein the cutting of the fabric is performed by a laser cutting machine, based at least on one or more inputs received from the user.
10. The system (100) as claimed in claim 9, wherein the one or more inputs comprise at least one of the design, a pattern, size, a color, and a fabric in Grams per Square Meter (GSM), for the garment.