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System And Method For Producing Hemp Based Blend Fiber

Abstract: SYSTEM AND METHOD FOR PRODUCING HEMP BASED BLEND FIBER Abstract The present invention relates to blending of hemp yarns with the multiple yarns to form mixed yarns. The method may include; receiving, at a first storage compartment, a bunch of the hemp fibers from a user; drying up, through a heat source, the received bunch of the hemp fibers; generating, through a fluid source, a stream of fluid towards the bundle of the dried hemp fibers to smoothen a hard surface of the hemp fibers to create a bundle of smoothened hemp fibers; cutting, through a cutting unit, the smoothened hemp fiber to create the multiple small fiber sticks; disentangling, at a carding unit, the hemp fiber from each of the small fiber stick to generate a tape of hemp fiber; receiving, at a spinning unit, the tape of hemp fiber and a carded natural yarn to blend the received tape of hemp fiber and the received carded natural yarn.

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
09 May 2022
Publication Number
19/2022
Publication Type
INA
Invention Field
POLYMER TECHNOLOGY
Status
Email
contact@jtattorneyalliance.com
Parent Application

Applicants

BANASTHALI VIDYAPITH
P.O. BANASTHALI, RAJASTHAN, 304022
PROF. INA SHASTRI
VICE CHANCELLOR BANASTHALI VIDYAPITH P.O. BANASTHALI, RAJASTHAN, 304022
DR. VIBHA KAPOOR
SHILP MANDIR, DEPARTMENT OF DESIGN, BANASTHALI VIDYAPITH P.O. BANASTHALI VIDYAPITH, RAJASTHAN, 304022
PROF. HIMADRI HIREN GHOSH
B4/172, ORCHID HEIGHTS, APPLE WOOD TOWNSHIP, SHILAJ, AHEMDABAAD, GUJRAT, 380058

Inventors

1. DR. VIBHA KAPOOR
SHILP MANDIR, DEPARTMENT OF DESIGN, BANASTHALI VIDYAPITH P.O. BANASTHALI VIDYAPITH, RAJASTHAN, 304022

Claims

1. A system to produce the mixed yarns using the hemp fibers, the system comprises: A first storage compartment that is arranged to receive a bunch of the hemp fibers from a user, wherein the first storage compartment comprises: An external heat source that is arranged to dry up the received bunch of the hemp fibers and generate a bunch of the dried hemp fibers; and a fluid source that is arranged to generate a stream of fluid towards the bunch of the dried hemp fibers to smoothen a hard surface of the hemp fibers to create a bundle of the smoothened hemp fibers; a second storage compartment that is arranged to receive a carded natural yarn from the user; a cutting unit that is arranged to cut the each smoothened hemp fiber received from the first storage compartment to create the multiple small fiber sticks, wherein each of the small fiber stick possess a length which ranges from 3 to 7 inches; a carding unit that is arranged to disentangle the hemp fiber from each of the small fiber stick to generate the tapes of hemp fiber; a spinning unit that is arranged to receive the tape of hemp fiber and the carded natural yarn from the carding unit and second storage compartment, respectively, to blend the received tape of hemp fiber and the received carded natural yarn for producing the mixed yarns using the hemp fibers.

2. The system of claim 1, wherein the bunch of the hemp fibers is exposed to the external heat source or a duration which ranges from 120 hours to 168 hours.

3. The system of claim 1, wherein the bunch of the hemp fibers is exposed to the stream of fluid for a duration of 20 days to 25 days.

4. The system of claim 1, wherein the carded natural yarn is selected from sheep wool, nettle fiber, banana fiber and jute fiber.

5. The system of claim 1, wherein the blended yarns are dyed with natural dye using mordant which is selected from Alum and Ferrous sulphate.

6. The system of claim 5, wherein the natural dye is selected from Harshringar flower, Walnut skin, Onion skin, Indigo and Dolu tree root.

7. A method to produce the mixed yarns using the hemp fibers, the method comprises: Receiving, at a first storage compartment, a bunch of the hemp fibers from a user; Drying up, through an external heat source, the received bunch of the hemp fibers; Generating, through a fluid source, a stream of fluid towards the bundle of the dried hemp fibers to smoothen a hard surface of the hemp fibers to create a bundle of smoothened hemp fibers; cutting, through a cutting unit, the each smoothened hemp fiber received from the first storage compartment to create the multiple small fiber sticks, wherein each of the small fiber stick possess a length which ranges from 3 to 7 inches; Disentangling, at a carding unit, the hemp fiber from each of the small fiber stick to generate a tape of hemp fiber; and Receiving, at a spinning unit, the tape of hemp fiber and a carded natural yarn from the carding unit and a second storage compartment, respectively, to blend the received tape of hemp fiber and the received carded natural yarn for producing the mixed yarns using the hemp fibers.

8. The method in claim 7, wherein the bunch of the hemp fibers is exposed to the external heat source for a duration which ranges from 120 hours to 168 hours.

9. The method in claim 7, wherein the bunch of the hemp fibers is exposed to the stream of fluid for a duration of 20 days to 25 days.

10. The method in claim 7, wherein the carded natural yarn is selected from sheep wool, nettle fiber, banana fiber and jute fiber. SYSTEM AND METHOD FOR PRODUCING HEMP BASED BLEND FIBER Abstract The present invention relates to blending of hemp yarns with the multiple yarns to form mixed yarns. The method may include; receiving, at a first storage compartment, a bunch of the hemp fibers from a user; drying up, through a heat source, the received bunch of the hemp fibers; generating, through a fluid source, a stream of fluid towards the bundle of the dried hemp fibers to smoothen a hard surface of the hemp fibers to create a bundle of smoothened hemp fibers; cutting, through a cutting unit, the smoothened hemp fiber to create the multiple small fiber sticks; disentangling, at a carding unit, the hemp fiber from each of the small fiber stick to generate a tape of hemp fiber; receiving, at a spinning unit, the tape of hemp fiber and a carded natural yarn to blend the received tape of hemp fiber and the received carded natural yarn. Fig. 1 , Claims: Claims :

1. A system to produce the mixed yarns using the hemp fibers, the system comprises: A first storage compartment that is arranged to receive a bunch of the hemp fibers from a user, wherein the first storage compartment comprises: An external heat source that is arranged to dry up the received bunch of the hemp fibers and generate a bunch of the dried hemp fibers; and a fluid source that is arranged to generate a stream of fluid towards the bunch of the dried hemp fibers to smoothen a hard surface of the hemp fibers to create a bundle of the smoothened hemp fibers; a second storage compartment that is arranged to receive a carded natural yarn from the user; a cutting unit that is arranged to cut the each smoothened hemp fiber received from the first storage compartment to create the multiple small fiber sticks, wherein each of the small fiber stick possess a length which ranges from 3 to 7 inches; a carding unit that is arranged to disentangle the hemp fiber from each of the small fiber stick to generate the tapes of hemp fiber; a spinning unit that is arranged to receive the tape of hemp fiber and the carded natural yarn from the carding unit and second storage compartment, respectively, to blend the received tape of hemp fiber and the received carded natural yarn for producing the mixed yarns using the hemp fibers.

2. The system of claim 1, wherein the bunch of the hemp fibers is exposed to the external heat source or a duration which ranges from 120 hours to 168 hours.

3. The system of claim 1, wherein the bunch of the hemp fibers is exposed to the stream of fluid for a duration of 20 days to 25 days.

4. The system of claim 1, wherein the carded natural yarn is selected from sheep wool, nettle fiber, banana fiber and jute fiber.

5. The system of claim 1, wherein the blended yarns are dyed with natural dye using mordant which is selected from Alum and Ferrous sulphate.

6. The system of claim 5, wherein the natural dye is selected from Harshringar flower, Walnut skin, Onion skin, Indigo and Dolu tree root.

7. A method to produce the mixed yarns using the hemp fibers, the method comprises: Receiving, at a first storage compartment, a bunch of the hemp fibers from a user; Drying up, through an external heat source, the received bunch of the hemp fibers; Generating, through a fluid source, a stream of fluid towards the bundle of the dried hemp fibers to smoothen a hard surface of the hemp fibers to create a bundle of smoothened hemp fibers; cutting, through a cutting unit, the each smoothened hemp fiber received from the first storage compartment to create the multiple small fiber sticks, wherein each of the small fiber stick possess a length which ranges from 3 to 7 inches; Disentangling, at a carding unit, the hemp fiber from each of the small fiber stick to generate a tape of hemp fiber; and Receiving, at a spinning unit, the tape of hemp fiber and a carded natural yarn from the carding unit and a second storage compartment, respectively, to blend the received tape of hemp fiber and the received carded natural yarn for producing the mixed yarns using the hemp fibers.

8. The method in claim 7, wherein the bunch of the hemp fibers is exposed to the external heat source for a duration which ranges from 120 hours to 168 hours.

9. The method in claim 7, wherein the bunch of the hemp fibers is exposed to the stream of fluid for a duration of 20 days to 25 days.

10. The method in claim 7, wherein the carded natural yarn is selected from sheep wool, nettle fiber, banana fiber and jute fiber.

Specification

Description: SYSTEM AND METHOD FOR PRODUCING HEMP BASED BLEND FIBER
Field of the Invention
[0001] The present invention relates to a field of textile production. More particularly, the present invention relates to method and system to produce the mixed yarns using the hemp fibers.
Background
[0002] The background description includes information that may be useful in understanding the present invention. It is not an admission that any of the information provided herein is prior art or relevant to the presently claimed invention, or that any publication specifically or implicitly referenced is prior art.
[0003] In recent years, natural resource scarcity, environmental pollution, and resource scarcity have drawn the attention of governments around the world, and people have begun to focus on green resources that are pollution-free and recyclable. The international clothing market is raising the wave of returning to nature; natural fibers are becoming more popular around the world, particularly hemp textiles, and the phenomenon of 'hot hemp' is emerging. People are worried about hemp fiber as a member of the hemp family because of its outstanding heat-humidity comfort, ecological property, resource property, environmental protection property, and low carbon property, and hemp fiber clothing is popular. Hemp fiber is an environmentally beneficial textile resource that requires little water and fertilizer, requires no pesticides, and decomposes naturally. The hemp becoming preferred natural textile fabric because of its excellent moisture absorption and sweat releasing performance, natural antibacterial health care performance, good soft comfort performance, excellent ultraviolet resistance, excellent high temperature resistance, unique wave absorption and adsorption performance, and natural roughness style. It is widely used in clothing, home textiles, hats, shoe materials, socks, and other products. Hemp textiles are particularly well suited to use as sun-protective clothing and various working outfits with unique requirements, as well as sun umbrellas, camping tents, fishing nets, ropes, automotive seat cushions, lining materials, and other similar items. Apart from apparel, hemp textiles can be utilized for indoor décor and noise reduction.
[0004] Even though, several yarn blending techniques have made immense contribution in blending of fibers, several drawbacks are still associated, such as, complexity, high production cost, etc. results in a low acceptance condition among common users.
[0005] Various technological solutions (e.g., method for making hemp or hemp like yarns and such hemp or hemp like yarns, production method for refined hemp and regenerated cellulose fiber high-count blended yarn, etc.) are disclosed in patent literature. Few of the exemplary documents are discussed below.
[0006] The HU215747B (By- GyörgyVassBurjánKláraBócsáné) relates to a method for producing hemp or hemp yarns, wherein the hemp fiber to be processed or fiber material of hemp fiber is prepared for spinning. In this process, the fibrous material is cut by mechanical machining and finely cleaved and optionally cleaned and spun. It is an object of the present invention to provide fiber material cut to an average of not more than 150 mm and a maximum of 40 D Tex linear density by mechanical machining during preparation. The braiding is carried out using a fiber braided or cotton or wool spinning technique to produce a linear density of less than 200 Tex linear density, preferably 35 to 180 Tex. The invention also relates to hemp and hemp yarn. The essence of this is that it has a linear density of less than 200 Tex linear density, preferably between 35 and 180 Tex, containing at least 15% by weight of refined hemp fibers and / or hemp fiber having a linear density of up to 150 mm and up to 40 D Tex. Optionally, up to 85% by weight of hemp yarns or semi-precious waste and / or natural fibers and / or man-made artificial fibers and / or yarns of any of them may be added as an additive.
[0007] The CN105401287A (By- Shaoxing Gimaras Apparel Design Co., Ltd.) relates to a production method for refined hemp and regenerated cellulose fiber high-count blended yarns. The step comprises the following steps: 1, performing health-preserving pretreatment on hemp fibers, including using an oiling agent to uniformly spray the hemp fibers, performing conditioning and oil supply treatment on the hemp fibers; 2, performing a blowing-carding procedure, including (1) opening, (2) removing impurities, (3) blending, (4) uniformly coiling; 3, performing a cotton carding procedure, including performing cotton carding processing on hemp viscose fiber rolls through a carding machine, the hemp viscose fiber rolls being treated by a lapper; 4, performing a drawing and roving procedure, including sending drawing which is processed by combing and pre-drawing procedures to a roving frame, and the drawing winding into rough yarns through the roving frame; 5, performing a spun yarn procedure, including sending the rough yarns to a spinning frame which uses compact siro spinning double aprons to draft, the rough yarns being drawn, through drafting, twisting, and winding, the yarns forming spun yarn cops. Beneficial effects of the method are that the processing varieties of hemp fiber yarns are expanded, processing of high-proportion hemp and high-count hemp blended yarns is realized, and high-quality of yarns is realized.
[0008] However, aforementioned solutions are associated with several limitations such as costly, complex, etc. Thus, there remains a need in technical advancement in a domain of production of mixed fiber yarns. As a result, one of the goals of the present invention is to eliminate or at least mitigate one or more of the prior art's drawbacks.
[0009] All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.

Objects of the Invention
[00010] An object of the present disclosure is to overcome one or more drawbacks associated with conventional mechanisms.
[00011] An object of the present disclosure is to produce mixed yarns using hemp fiber and other fibers.
[00012] An object of the present disclosure is to provide a livelihood to the people.
[00013] Another object of the present disclosure is to provide attractive and good quality fabric.
[00014] Yet another object of the present disclosure is to produce cost-effective fabrics.
Summary
[00015] The present invention relates to a field of textile production. More particularly, the present invention relates to method and system to produce the mixed yarns using the hemp fibers.
[00016] Various objects, features, and advantages of the disclosed subject matter can be more fully appreciated with reference to the following detailed description of the disclosed subject matter when considered in connection with the following drawings, in which like reference numerals identify like elements.
[00017] The following paragraphs provide additional support for the claims of the subject application.
[00018] In an aspect, the present invention provides a system to produce the mixed yarns using the hemp fibers, the system comprises: a first storage compartment that is arranged to receive a bunch of the hemp fibers from a user, wherein the first storage compartment comprises: an external heat source that is arranged to dry up the received bunch of the hemp fibers and generate a bunch of the dried hemp fibers; and a fluid source that is arranged to generate a stream of fluid towards the bunch of the dried hemp fibers to smoothen a hard surface of the hemp fibers to create a bundle of the smoothened hemp fibers; a second storage compartment that is arranged to receive a carded natural yarn from the user; a cutting unit that is arranged to cut the smoothened hemp fiber received from the first storage compartment to create the multiple small fiber sticks, wherein each of the small fiber stick possess a length which ranges from 3 to 7 inches; a carding unit that is arranged to disentangle the hemp fiber from each of the small fiber stick to generate the tapes of hemp fiber; a spinning unit that is arranged to receive the tape of hemp fiber and the carded natural yarn from the carding unit and second storage compartment, respectively, to blend the received tape of hemp fiber and the received carded natural yarn for producing the mixed yarns using the hemp fibers.
[00019] In another aspect, the present invention provides a method to produce the mixed yarns using the hemp fibers, the method comprises: receiving, at a first storage compartment, a bunch of the hemp fibers from a user; drying up, through a heat source, the received bunch of the hemp fibers; generating, through a fluid source, a stream of fluid towards the bundle of the dried hemp fibers to smoothen a hard surface of the hemp fibers to create a bundle of smoothened hemp fibers; cutting, through a cutting unit, the smoothened hemp fiber received from the first storage compartment to create the multiple small fiber sticks, wherein each of the small fiber stick possess a length which ranges from 3 to 7 inches; disentangling, at a carding unit, the hemp fiber from each of the small fiber stick to generate a tape of hemp fiber; and receiving, at a spinning unit, the tape of hemp fiber and a carded natural yarn from the carding unit and a second storage compartment, respectively, to blend the received tape of hemp fiber and the received carded natural yarn for producing the mixed yarns using the hemp fibers.
[00020] In an embodiment, the bunch of the hemp fibers is exposed to the external heat source for a duration which ranges from 120 hours to 168 hours.
[00021] In an embodiment, the bunch of the hemp fibers is exposed to the stream of fluid for a duration of 20 days to 25 days.
[00022] In an embodiment, the carded natural yarn is selected from Sheep wool, Nettle fiber, Banana fiber and Jute fiber.
[00023] In an embodiment, the blended yarns are dyed with natural dye using mordant which is selected from Alum and Ferrous sulphate.
[00024] In an embodiment, the natural dye is selected from Harshringar flower, Walnut skin, Onion skin, Indigo and Dolu tree root.


Brief Description of the Drawings
[00025] The features and advantages of the present disclosure would be more clearly understood from the following description taken in conjunction with the accompanying drawings in which:
[00026] Fig. 1 illustrates an exemplary architecture of system to produce the mixed yarns using the hemp fibers, in accordance with an embodiment of the present disclosure.
[00027] Fig. 2 illustrates exemplarily steps to produce the mixed yarns using the hemp fibers, in accordance with embodiments of the present disclosure.

Detailed Description
[00028] The following is a detailed description of exemplary embodiments to illustrate the principles of the invention. The embodiments are provided to illustrate aspects of the invention, but the invention is not limited to any embodiment. The scope of the invention encompasses numerous alternatives, modifications and equivalent; it is limited only by the claims.
[00029] In view of the many possible embodiments to which the principles of the present discussion may be applied, it should be recognized that the embodiments described herein with respect to the drawing figures are meant to be illustrative only and should not be taken as limiting the scope of the claims. Therefore, the techniques as described herein contemplate all such embodiments as may come within the scope of the following claims and equivalents thereof.
[00030] Following are more detailed descriptions of various concepts related to, and implementations of, methods, apparatuses, and systems of present disclosure. The various concepts introduced above and discussed in greater detail below may be implemented in any of numerous ways.
[00031] The detailed description is described with reference to the accompanying figures. In the figures, the left-most digit(s) of a reference number identifies the figure in which the reference number first appears. The use of the same reference numbers in different instances in the description and the figures may indicate similar or identical items.
[00032] The present invention relates to a field of textile production. More particularly, the present invention relates to method and system to produce the mixed yarns using the hemp fibers.
[00033] Fig. 1 illustrates an exemplary architecture of system 100 to produce the mixed yarns using the hemp fibers. The system 100 can comprise a first storage compartment 102, a second storage compartment 104, a cutting unit 106, a carding unit 108, a spinning unit 110 and other known components of a fiber blending device/apparatus. Electrical energy source to provide electrical energy to the one or more components of system 100. It can be appreciated that the aforementioned components of system 100 are coupled with each other, electrically or mechanically.
[00034] In an embodiment, the first storage compartment 102 can be arranged to receive bunch of the hemp fibers from a user, wherein the hemp fibers can be obtained from female plant of Hemp which is called Kalanga. The height of this plant is approximately 5 to 10 feet and is dense. The hemp fibers generated from this plant can be thick and soft. The female hemp plant may yield more fiber and good quality fibers can be ideal for making fiber yarns, which can be utilized in textile industry for production of clothing items. The first storage compartment 102 may comprise an external heat source 102-A, a fluid source 102-B and other known components of a storage device/apparatus.
[00035] In an embodiment, the external heat source 102-A can be arranged to dry up the received bunch of the hemp fibers for a pre-set duration that may vary based on the type of external heat source 102-A utilized for drying up the received bundle of the hemp fiber sticks. The external heat source 102-A can be selected from a heated air stream, an infrared (IR) dryer, the sun (by exposing the received bundle of the hemp fiber sticks to solar radiation) or any other known drying equipment/apparatus. Post exposure to the external heat source 102-A a bunch of the dried hemp fibers can be generated through appropriate machinery or manual labor.
[00036] In an embodiment, the fluid source 102-B can be arranged to generate a stream of fluid towards the bunch of the dried hemp fibers to smoothen a hard surface of the hemp fibers which can be kept under the stream of fluid for a long duration, after which the bunch of hemp fibers can be removed from the first storage compartment 102 and tested to see if the upper hard surface of the hemp fibers has melted away; if not, the bunch is returned to the fluid stream and the procedure can be repeated for a few more days. If the upper hard surface has eroded or melt or take off, it can be removed by rubbing it with a Jute cloth and washing it with fresh water to form a bundle of smoothed hemp fibers. Now that the hemp fibers have been smoothed, they can be dried using the external heat source 102-A until a desire moisture level (e.g., 0-5 %, 1% etc.). This procedure could take up to three days. Alternatively, drying can be achieved by exposing the hemp fiber in sunlight.
[00037] In an embodiment, the second storage compartment 104 can be arranged to receive a carded natural yarn (e.g., jute, sheep wool fiber, cotton fibre, etc.) from the user, wherein the carded natural yarn can be blended with hemp yarns for producing mixed yarns like Hemp and Jute, Hemp and Banana, Hemp and Nettle, Nettle and Grey sheep wool, Hemp and Black sheep wool, Hemp and Grey sheep wool, etc.
[00038] In an embodiment, the cutting unit 106 can be arranged to cut each of the smoothened hemp fiber received from the first storage compartment 102 to create the multiple small fiber sticks, wherein each of the small fiber stick possess a length which ranges from 3 to 7 inches so that the multiple small fiber sticks may not stuck in the carding unit 108. In a scenario, each of the small fiber stick possess a length which ranges from 3 to 5 inches. In another scenario, each of the small fiber stick possess a length which ranges from 5 to 7 inches. In an aspect, if each of the small fiber stick possess a length lesser than 3 inches, each of the small fiber stick may not be properly carded. On the other hand, if each of the small fiber stick possess a length greater than 7 inches, each of the small fiber stick may stuck in the carding unit 108 when undergoing carding process.
[00039] In an embodiment, the carding unit 108 can be arranged to disentangle the hemp fiber from each of the small fiber stick to generate a tape of hemp fiber, wherein passing hemp fibers between differentially moving surfaces coated with "card clothes," a stiff flexible material embedded with metal pins, can disentangle and intermix the hemp fibers. It breaks up locks and clumps of hemp fiber, and then aligns the individual hemp fibers such that they are parallel to one another. The carding unit 108 may take about 1 hour 45 minutes approximately for extracting 3-4 kg of hemp fiber. In a scenario, the carding unit 108 may take about 1 hour 45 minutes approximately for extracting 3-3.5 kg of hemp fiber. In another scenario, the carding unit 108 may take about 1 hour 45 minutes approximately for extracting 3.5-4 kg of hemp fiber.
[00040] In an embodiment, the spinning unit 110 can be arranged to receive the tapes of hemp fiber which can be the hemp yarns and the carded natural yarn from the carding unit 108 and second storage compartment 104, respectively, to blend the received tape of hemp fiber and the received carded natural yarn for producing the mixed yarns using the hemp fibers. In alternative embodiment, the present disclosure deploy blending unit to produce homogenous mixture of hemp yarn and carded natural yarn. Various type of blending techniques such as bale mixing, flock blending, web blending, sliver blending, fiber blending, roving blending, and other known method to produce homogenous mixture.
[00041] The blend/ homogenous mixture of the hemp fiber with the carded natural yarn to the spinning unit 110, which may comprise the multiple spinners known as “Bageshwari Charkha” or spinning top which is known as “takli” with the help of which different count of yarn can be generated. During spinning, the yarn was running extremely smoothly on a "Bageshwari Charkha," a nice traditional spinning equipment that is readily available. The spinning top (takli), on the other hand, can also be used to spin yarn. When comparing yarn made with takli to yarn made with "Bageshwari Charkha," it was clear that the yarn made with takli was smoother, stronger, and finer. This yarn was thick and had a woolly feel to it.
[00042] In an embodiment, the bunch of the hemp fibers is exposed to the external heat source 102-A for a duration which ranges from 120 hours to 168 hours for proper drying of the hemp fibers. In a scenario, the bunch of the hemp fibers is exposed to the external heat source 102-A for a duration which ranges from 120 hours to 135 hours. In a preferred scenario, the bunch of the hemp fibers is exposed to the external heat source 102-A for a duration which ranges from 135 hours to 155 hours. In a more preferred scenario, the bunch of the hemp fibers is exposed to the external heat source 102-A for a duration which ranges from 155 hours to 168 hours. In an aspect, if the bunch of the hemp fibers is exposed to the external heat source 102-A for a duration lesser than 120 hours, the moisture content within the hemp fibers may not get dried. In another aspect, if the bunch of the hemp fibers is exposed to the external heat source 102-A for a duration greater than 168 hours, the hemp fibers may get over heated and may lose their natural properties.
[00043] In an embodiment, the bunch of the hemp fibers can be exposed to the stream of fluid for a duration of 20 days to 25 days for softening and smoothening of the hemp fibers. In a scenario, the hemp fibers can be kept under the stream of fluid for the duration of 20 to 22 days. In another scenario, the hemp fibers can be kept under the stream of fluid for a duration of 23 to 25 days. In an aspect, if the hemp fibers are kept under the stream of fluid for a duration lesser than 20 days, the hemp fiber may not attain an optimum softness. On the other hand, if the hemp fibers are kept under the stream of fluid for a duration greater than 25 days, the hemp fiber may break a bond and get loosely separated from the surface of the hemp fiber.
[00044] In an embodiment, the carded natural yarn can be selected from Sheep wool, Nettle fiber, Banana fiber and Jute fiber, which may give a pleasant appearance to the hemp yarns. Hemp fibers may be successfully combined with other natural fibers such as Jute, Nettle, Sheep wool, and Banana fiber, and can be durable for furnishing purposes in varied ratios such as 60/40, 50/50, 70/30, etc. It would be appreciated that a person ordinarily skill in the art can vary ration of hemp fiber and carded natural yarn to produce blend for various applications such as for packaging bag higher hemp fiber would be preferred whereas for fashion article (e.g., shirt) lower hemp fiber may be required. Ratio of the hemp fiber to carded natural yarn is depend on various parameters such as use of final product (clothing article, packaging material etc.), texture of product (e.g., smooth, rough texture), etc.
[00045] In an embodiment, the blended yarns can be dyed with natural dye using mordant which can be selected from Alum and Ferrous sulphate, wherein the mordant can be a chemical that is used to set (or bind) dyes on fabrics by establishing a coordination complex with the dye and then attaching it to the fabric (or tissue). It can be used to color fabrics or to make stains in cell or tissue preparations more intense.
[00046] In an embodiment, the natural dye can be selected from Harshringar flower, Walnut skin, Onion skin, Indigo and Dolu tree root, which may provide natural color to the fabrics made from the yarns. The natural dye utilized may provide attractive smell to the yarns and the resulted fabric may be comfortable in using. The natural dye may provide a cost-effective method of dyeing the yarns.
[00047] In an aspect, the system 100 provides an effective mechanism for blending and production of yarns which can be cost-effective as well as attractive by looks. The system 100 utilizes hemp fiber which can be in abundance in some geographical areas and thus system 100 utilizes the hemp fiber for development of livelihood for localized of the geographical areas. The yarn produced by system 100 can be having eco-friendly quality and can be weaved turned out in great products like Hemp fabrics, fibers, ropes, twines, etc.
[00048] Fig. 2 illustrates exemplarily steps to produce the mixed yarns using the hemp fibers, in accordance with embodiments of the present disclosure. As illustrated in flow diagram 200, the method may include steps of: at step (202) receiving, at a first storage compartment, a bunch of the hemp fibers from a user; at step (204) drying up, through a heat source, the received bunch of the hemp fibers; at step (206) generating, through a fluid source, a stream of fluid towards the bundle of the dried hemp fibers to smoothen a hard surface of the hemp fibers to create a bundle of smoothened hemp fibers; at step (208) cutting, through a cutting unit, the each smoothened hemp fiber received from the first storage compartment to create the multiple small fiber sticks, wherein each of the small fiber stick possess a length which ranges from 3 to 7 inches; at step (210) disentangling, at a carding unit, the hemp fiber from each of the small fiber stick to generate a tape of hemp fiber; at step (212) receiving, at a spinning unit, the tape of hemp fiber and a carded natural yarn from the carding unit and a second storage compartment, respectively, to blend the received tape of hemp fiber and the received carded natural yarn for producing the mixed yarns using the hemp fibers.
[00049] Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context
[00050] Further, while operations are depicted in a particular order, this should not be understood as requiring that such operations be performed in the particular order shown or in sequential order, or that all illustrated operations be performed, to achieve desirable results. In certain circumstances, multitasking and parallel processing may be advantageous. Likewise, while several specific implementation details are contained in the above discussions, these should not be construed as limitations on the scope of the subject matter described herein, but rather as descriptions of features that may be specific to particular embodiments. Certain features that are described in this specification in the context of separate embodiments can also be implemented in combination in a single embodiment. Conversely, various features that are described in the context of a single embodiment can also be implemented in multiple embodiments separately or in any suitable sub-combination. Moreover, although features may be described above as acting in certain combinations and even initially claimed as such, one or more features from a claimed combination can in some cases be excised from the combination, and the claimed combination may be directed to a sub-combination or variation of a sub-combination.
[00051] All references to “a/an/the element, apparatus, component, means, step, etc.” are to be interpreted as referring to at least one instance of the element, apparatus, component, means, step, etc., unless explicitly stated otherwise. The steps of any method disclosed herein do not have to be performed in the exact order disclosed, unless explicitly stated. The discussion above and below in respect of any of the aspects of the present disclosure is also in applicable parts relevant to any other aspect of the present disclosure.
[00052] The wordings such as “include”, “including”, “comprise” and “comprising” do not exclude elements or steps which are present but not listed in the description and the claims.
[00053] It also shall be noted that as used herein and in the appended claims, the singular forms “a”, “an”, and “the” include plural referents unless the context clearly dictates otherwise. This invention can be achieved by means of hardware including several different elements or by means of a suitably programmed computer. In the unit claims that list several means, several ones among these means can be specifically embodied in the same hardware item. The use of such words as first, second, third does not represent any order, which can be simply explained as names.
[00054] Various techniques may be described herein in the general context of software, hardware elements, or program modules. Generally, such modules include routines, programs, objects, elements, components, data structures, and so forth that perform particular tasks or implement particular abstract data types. The terms “module,” “functionality,” and “component” as used herein generally represent software, firmware, hardware, or a combination thereof. The features of the techniques described herein are platform-independent, meaning that the techniques may be implemented on a variety of commercial computing platforms having a variety of processors

Advantages of the Invention
[00055] An advantage of the present disclosure is to overcome one or more drawbacks associated with conventional mechanisms.
[00056] An advantage of the present disclosure is to produce mixed yarns using hemp fiber and other fibers.
[00057] An advantage of the present disclosure is to provide a livelihood to the people.
[00058] Another advantage of the present disclosure is to provide attractive and good quality fabric.
[00059] Yet another advantage of the present disclosure is to produce cost-effective fabrics.

Claims
I/We claim:
1. A system to produce the mixed yarns using the hemp fibers, the system comprises:
A first storage compartment that is arranged to receive a bunch of the hemp fibers from a user, wherein the first storage compartment comprises:
An external heat source that is arranged to dry up the received bunch of the hemp fibers and generate a bunch of the dried hemp fibers; and
a fluid source that is arranged to generate a stream of fluid towards the bunch of the dried hemp fibers to smoothen a hard surface of the hemp fibers to create a bundle of the smoothened hemp fibers;
a second storage compartment that is arranged to receive a carded natural yarn from the user;
a cutting unit that is arranged to cut the each smoothened hemp fiber received from the first storage compartment to create the multiple small fiber sticks, wherein each of the small fiber stick possess a length which ranges from 3 to 7 inches;
a carding unit that is arranged to disentangle the hemp fiber from each of the small fiber stick to generate the tapes of hemp fiber;
a spinning unit that is arranged to receive the tape of hemp fiber and the carded natural yarn from the carding unit and second storage compartment, respectively, to blend the received tape of hemp fiber and the received carded natural yarn for producing the mixed yarns using the hemp fibers.
2. The system of claim 1, wherein the bunch of the hemp fibers is exposed to the external heat source or a duration which ranges from 120 hours to 168 hours.
3. The system of claim 1, wherein the bunch of the hemp fibers is exposed to the stream of fluid for a duration of 20 days to 25 days.
4. The system of claim 1, wherein the carded natural yarn is selected from sheep wool, nettle fiber, banana fiber and jute fiber.
5. The system of claim 1, wherein the blended yarns are dyed with natural dye using mordant which is selected from Alum and Ferrous sulphate.
6. The system of claim 5, wherein the natural dye is selected from Harshringar flower, Walnut skin, Onion skin, Indigo and Dolu tree root.
7. A method to produce the mixed yarns using the hemp fibers, the method comprises:
Receiving, at a first storage compartment, a bunch of the hemp fibers from a user;
Drying up, through an external heat source, the received bunch of the hemp fibers;
Generating, through a fluid source, a stream of fluid towards the bundle of the dried hemp fibers to smoothen a hard surface of the hemp fibers to create a bundle of smoothened hemp fibers;
cutting, through a cutting unit, the each smoothened hemp fiber received from the first storage compartment to create the multiple small fiber sticks, wherein each of the small fiber stick possess a length which ranges from 3 to 7 inches;
Disentangling, at a carding unit, the hemp fiber from each of the small fiber stick to generate a tape of hemp fiber; and
Receiving, at a spinning unit, the tape of hemp fiber and a carded natural yarn from the carding unit and a second storage compartment, respectively, to blend the received tape of hemp fiber and the received carded natural yarn for producing the mixed yarns using the hemp fibers.
8. The method in claim 7, wherein the bunch of the hemp fibers is exposed to the external heat source for a duration which ranges from 120 hours to 168 hours.
9. The method in claim 7, wherein the bunch of the hemp fibers is exposed to the stream of fluid for a duration of 20 days to 25 days.
10. The method in claim 7, wherein the carded natural yarn is selected from sheep wool, nettle fiber, banana fiber and jute fiber.

SYSTEM AND METHOD FOR PRODUCING HEMP BASED BLEND FIBER
Abstract
The present invention relates to blending of hemp yarns with the multiple yarns to form mixed yarns. The method may include; receiving, at a first storage compartment, a bunch of the hemp fibers from a user; drying up, through a heat source, the received bunch of the hemp fibers; generating, through a fluid source, a stream of fluid towards the bundle of the dried hemp fibers to smoothen a hard surface of the hemp fibers to create a bundle of smoothened hemp fibers; cutting, through a cutting unit, the smoothened hemp fiber to create the multiple small fiber sticks; disentangling, at a carding unit, the hemp fiber from each of the small fiber stick to generate a tape of hemp fiber; receiving, at a spinning unit, the tape of hemp fiber and a carded natural yarn to blend the received tape of hemp fiber and the received carded natural yarn.

Fig. 1 , Claims: Claims
I/We claim:
1. A system to produce the mixed yarns using the hemp fibers, the system comprises:
A first storage compartment that is arranged to receive a bunch of the hemp fibers from a user, wherein the first storage compartment comprises:
An external heat source that is arranged to dry up the received bunch of the hemp fibers and generate a bunch of the dried hemp fibers; and
a fluid source that is arranged to generate a stream of fluid towards the bunch of the dried hemp fibers to smoothen a hard surface of the hemp fibers to create a bundle of the smoothened hemp fibers;
a second storage compartment that is arranged to receive a carded natural yarn from the user;
a cutting unit that is arranged to cut the each smoothened hemp fiber received from the first storage compartment to create the multiple small fiber sticks, wherein each of the small fiber stick possess a length which ranges from 3 to 7 inches;
a carding unit that is arranged to disentangle the hemp fiber from each of the small fiber stick to generate the tapes of hemp fiber;
a spinning unit that is arranged to receive the tape of hemp fiber and the carded natural yarn from the carding unit and second storage compartment, respectively, to blend the received tape of hemp fiber and the received carded natural yarn for producing the mixed yarns using the hemp fibers.
2. The system of claim 1, wherein the bunch of the hemp fibers is exposed to the external heat source or a duration which ranges from 120 hours to 168 hours.
3. The system of claim 1, wherein the bunch of the hemp fibers is exposed to the stream of fluid for a duration of 20 days to 25 days.
4. The system of claim 1, wherein the carded natural yarn is selected from sheep wool, nettle fiber, banana fiber and jute fiber.
5. The system of claim 1, wherein the blended yarns are dyed with natural dye using mordant which is selected from Alum and Ferrous sulphate.
6. The system of claim 5, wherein the natural dye is selected from Harshringar flower, Walnut skin, Onion skin, Indigo and Dolu tree root.
7. A method to produce the mixed yarns using the hemp fibers, the method comprises:
Receiving, at a first storage compartment, a bunch of the hemp fibers from a user;
Drying up, through an external heat source, the received bunch of the hemp fibers;
Generating, through a fluid source, a stream of fluid towards the bundle of the dried hemp fibers to smoothen a hard surface of the hemp fibers to create a bundle of smoothened hemp fibers;
cutting, through a cutting unit, the each smoothened hemp fiber received from the first storage compartment to create the multiple small fiber sticks, wherein each of the small fiber stick possess a length which ranges from 3 to 7 inches;
Disentangling, at a carding unit, the hemp fiber from each of the small fiber stick to generate a tape of hemp fiber; and
Receiving, at a spinning unit, the tape of hemp fiber and a carded natural yarn from the carding unit and a second storage compartment, respectively, to blend the received tape of hemp fiber and the received carded natural yarn for producing the mixed yarns using the hemp fibers.
8. The method in claim 7, wherein the bunch of the hemp fibers is exposed to the external heat source for a duration which ranges from 120 hours to 168 hours.
9. The method in claim 7, wherein the bunch of the hemp fibers is exposed to the stream of fluid for a duration of 20 days to 25 days.
10. The method in claim 7, wherein the carded natural yarn is selected from sheep wool, nettle fiber, banana fiber and jute fiber.

Documents

Application Documents

# Name Date
1 202211026679-REQUEST FOR EARLY PUBLICATION(FORM-9) [09-05-2022(online)].pdf 2022-05-09
2 202211026679-POWER OF AUTHORITY [09-05-2022(online)].pdf 2022-05-09
3 202211026679-OTHERS [09-05-2022(online)].pdf 2022-05-09
4 202211026679-FORM-9 [09-05-2022(online)].pdf 2022-05-09
5 202211026679-FORM FOR SMALL ENTITY(FORM-28) [09-05-2022(online)].pdf 2022-05-09
6 202211026679-FORM 1 [09-05-2022(online)].pdf 2022-05-09
7 202211026679-FIGURE OF ABSTRACT [09-05-2022(online)].jpg 2022-05-09
8 202211026679-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [09-05-2022(online)].pdf 2022-05-09
9 202211026679-EDUCATIONAL INSTITUTION(S) [09-05-2022(online)].pdf 2022-05-09
10 202211026679-DRAWINGS [09-05-2022(online)].pdf 2022-05-09
11 202211026679-DECLARATION OF INVENTORSHIP (FORM 5) [09-05-2022(online)].pdf 2022-05-09
12 202211026679-COMPLETE SPECIFICATION [09-05-2022(online)].pdf 2022-05-09
13 202211026679-FORM 18A [08-12-2022(online)].pdf 2022-12-08
14 202211026679-EVIDENCE OF ELIGIBILTY RULE 24C1f [08-12-2022(online)].pdf 2022-12-08
15 202211026679-IntimationUnderRule24C(4).pdf 2023-05-16
16 202211026679-Response to office action [25-05-2023(online)].pdf 2023-05-25