Abstract: The present disclosure relates to a system for grinding trip plate. The system includes a first mount for mounting a first trip plate, and a second mount for mounting a second trip plate. A grinding wheel is configured with movable first mount and second mount for grinding the first and second trip plates. The grinding wheel is operatively configured with a driving unit configured to drive both the mounts. A sensing device is configured with base to sense a distance between the grinding wheel and the base. The system receives information pertaining to a current position, in a three-dimensional space, of the grinding wheel with respect to the base. Based on the first set of signals, the mounts are moved to a pre-defined initial position with respect to the base. The first trip plate and the second trip plate are sequentially ground by moving the grinding wheel.
The present disclosure relates to the field of grinding system. More
particularly the present disclosure relates to a system for grinding trip plate.
BACKGROUND
[0002] Background description includes information that may be useful in
understanding the present invention. It is not an admission that any of the
information provided herein is prior art or relevant to the presently claimed
invention, or that any publication specifically or implicitly referenced is prior art.
[0003] Conventionally, components such as trip plates are manually loaded
on the fixture and clamped with the help of a toggle. The process included grinding the Trip Plate by oscillating the fixture by hand to achieve desire cut. For radius cut the component is to be manually oscillated by hand until the desired cut is not achieved meanwhile, with the help of the other hand feed is given to the component in either (X-Axis or in Z-Axis) direction. The operator must set the radius fixture on the grinding bed. The alignment of the fixture with the grinding bed is done by the operator after dressing of wheel is done. The component is then loaded, and radius cut is made on one of its surfaces. The radius cut is done on 80 components by oscillating the fixture by hand on the circumference of the Grinding wheel. After the radius cut is completed for a lot of 80nos, the radius fixture is removed, and the chamfer fixture is located and aligned in the same way as it is done for the radius fixture. This is very laborious and time-consuming process since it is done manually. Also, there are high chances of misalignment in parallelism of fixture and grinding bed. The chamfer cut is taken on those components on which the radius cut was done i.e. those 80nos. The chamfer cut is done by reciprocating the grinding bed in X-Axis until the desired cut is gained. This is very much time consuming and
[0004] There is, therefore, a need of an improved system for grinding trip
plates, which is free from above discussed problems.
OBJECTS OF THE PRESENT DISCLOSURE
[0005] Some of the objects of the present disclosure, which at least one
embodiment herein satisfies are as listed herein below.
[0006] It is an object of the present disclosure to provide a system for
grinding trip plate, which is efficient.
[0007] It is an object of the present disclosure to provide a system for
grinding trip plate, which is automatic.
[0008] It is an object of the present disclosure to provide a system for
grinding trip plate, which has reduced changes of misalignment between the mounts
and the grinding bed.
[0009] It is an object of the present disclosure to provide a system for
grinding trip plate, which is cost effective.
[0010] It is an object of the present disclosure to provide a system for
grinding trip plate, which is simple and easy to use.
[0011] It is an object of the present disclosure to provide a system for
grinding trip plate, which is fast.
SUMMARY
[0012] The present disclosure relates to the field of grinding system. More
particularly the present disclosure relates to a system for grinding trip plate.
[0013] An aspect of the present disclosure pertains to a system for grinding
trip plate. The system includes a first mount (also referred as first fixture) for mounting a first trip plate, and a second mount (also referred as second fixture) for mounting a second trip plate. The first mount and the second mount are positioned on a base 112. A grinding wheel movably configured with the first mount and the second mount for grinding the first and second trip plates. The grinding wheel is operatively configured with one or more driving units configured to drive the grinding wheel. A sensing device operatively configured with base to sense a distance between the grinding wheel and the base. A processor operatively configured with the first mount, the second mount, the grinding wheel, and the sensing device. The processor being configured to execute a set of instructions,
stored in a memory, which, on execution, caused the system to receive, from the sensing device, a set of first signals pertaining to a current position, in a three-dimensional space, of the grinding wheel with respect to the base. Move, based on the first set of signals, the grinding wheel to a pre-defined initial position with respect to the base and correspondingly generate a set of second signal. Grind, based on the second set of signals, sequentially the first trip plate and the second trip plate by moving the grinding wheel relative to the base.
[0014] In an aspect, the initial position may be a position when a centre of
the grinding wheel is at a pre-defined distance, along a first axis, from a reference point on the base, and the reference point is a centre point between the first mount and the second mount.
[0015] In an aspect, the first axis may be orthogonal to the reference point
on the base.
[0016] In an aspect, the system may comprise an actuator operatively
configured with the driving unit, and the sequentially grinding of the first trip plate
and the second trip plate is initiated after the actuation of the actuator.
[0017] In an aspect, the sequentially grinding of the first trip plate and the
second trip plate may comprise moving the first mount/fixture towards the grinding wheel to grind the first trip plate for pre-defined time period. After completion of first trip plate, the second mount/fixture is fed towards the wheel to grind second trip plate for pre-defined time period.
[0018] In an aspect, the grinding wheel may be movably configured with
the base through a moving platform, on which the grinding wheel is positioned.
[0019] In an aspect, the sensing device may comprise a distance sensor.
[0020] In an aspect, the first mount and the second mount can be subjected
to oscillations to get a radius cut on a first surface of the first trip plate and the
second trip plate, and the first mount and the second mounts are locked in an
opposite direction in an opposite direction to get a chamfer cut.
[0021] Various objects, features, aspects and advantages of the inventive
subject matter will become more apparent from the following detailed description
of preferred embodiments, along with the accompanying drawing figures in which like numerals represent like components.
BRIEF DESCRIPTION OF DRAWINGS
[0022] The accompanying drawings are included to provide a further
understanding of the present disclosure, and are incorporated in and constitute a part of this specification. The drawings illustrate exemplary embodiments of the present disclosure and, together with the description, serve to explain the principles of the present disclosure. The diagrams are for illustration only, which thus is not a limitation of the present disclosure.
[0023] In the figures, similar components and/or features may have the
same reference label. Further, various components of the same type may be
distinguished by following the reference label with a second label that distinguishes
among the similar components. If only the first reference label is used in the
specification, the description is applicable to any one of the similar components
having the same first reference label irrespective of the second reference label.
[0024] FIG. 1 illustrates exemplary representation of a block diagram of a
system for grinding trip plate, in accordance with an embodiment of the present disclosure.
[0025] FIG. 2A illustrates exemplary representation of a system for
grinding trip plate with a new wheel and FIG. 2B illustrates exemplary representation of a system for grinding trip plate with a used wheel, in accordance with an embodiment of the present disclosure.
DETAILED DESCRIPTION
[0026] The following is a detailed description of embodiments of the
disclosure depicted in the accompanying drawings. The embodiments are in such detail as to clearly communicate the disclosure. However, the amount of detail offered is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the scope of the present disclosure as defined by the appended claims.
[0027] In the following description, numerous specific details are set forth
in order to provide a thorough understanding of embodiments of the present
invention. It will be apparent to one skilled in the art that embodiments of the
present invention may be practiced without some of these specific details.
[0028] The present disclosure relates to the field of grinding system. More
particularly the present disclosure relates to a system for grinding trip plate.
[0029] The present disclosure elaborates upon a system for grinding trip
plate. The system includes a first mount for mounting a first trip plate, and a second mount for mounting a second trip plate. The first mount and the second mount are positioned on a base. A grinding wheel movably configured with the first mount and the second mount for grinding the first and second trip plates. The grinding wheel is operatively configured with a driving unit configured to drive the grinding wheel. A sensing device operatively configured with base to sense a distance between the grinding wheel and the base. A processor operatively configured with the first mount, the second mount, the grinding wheel, and the sensing device. The processor being configured to execute a set of instructions, stored in a memory, which, on execution, caused the system to receive, from the sensing device, a set of first signals pertaining to a current position, in a three-dimensional space, of the grinding wheel with respect to the base. Move, based on the first set of signals, the grinding wheel to a pre-defined initial position with respect to the base and correspondingly generate a set of second signal. Grind, based on the second set of signals, sequentially the first trip plate and the second trip plate by moving the grinding wheel relative to the base.
[0030] In an embodiment, the initial position can be a position when a
centre of the grinding wheel is at a pre-defined distance, along a first axis, from a reference point on the base, and the reference point is a centre point between the first mount and the second mount.
[0031] In an embodiment, the first axis can be orthogonal to the reference
point on the base.
[0032] In an embodiment, the system can comprise an actuator operatively
configured with the driving unit, and the sequentially grinding of the first trip plate
and the second trip plate is initiated after the actuation of the actuator.
[0033] In an embodiment, the sequentially grinding of the first trip plate
and the second trip plate can comprise moving the first mount/fixture towards the
grinding wheel to grind the first trip plate for pre-defined time period. After
completion of first trip plate, the second mount/fixture is fed or moved towards the
wheel to grind second trip plate for pre-defined time period.
[0034] In an embodiment, the grinding wheel can be movably configured
with the base through a moving platform, on which the grinding wheel is positioned.
[0035] In an embodiment, the sensing device can comprise a distance
sensor.
[0036] In an embodiment, the first mount and the second mount may be
subjected to oscillations to get a radius cut on a first surface of the first trip plate
and the second trip plate, and the first mount and the second mounts are locked in
an opposite direction in an opposite direction to get a chamfer cut.
[0037] FIG. 1 illustrates exemplary representation of a block diagram of a
system for grinding trip plate, in accordance with an embodiment of the present
disclosure.
[0038] FIG. 2A illustrates exemplary representation of a system for
grinding trip plate with a new wheel and FIG. 2B illustrates exemplary
representation of a system for grinding trip plate with a used wheel, in accordance
with an embodiment of the present disclosure.
[0039] As illustrated, a system 100 for grinding trip plate can include a first
mount 102-1 for mounting a first trip plate, and a second mount 102-2 for mounting
a second trip plate. The first mount 102-1 and the second mount 102-2 can be
positioned on a base that can be a conventional surface grinding machine's bed. A
grinding wheel 104 can be movably configured with the first mount 102-1 and the
second mount 102-2 for grinding the first and second trip plates. The grinding wheel
104 can be operatively configured with a driving unit 112 configured to drive the
grinding wheel 104. A sensing device 106 can be operatively configured with base
108 to sense a distance between the grinding wheel 104 and the base 108. The
sensing device 106 can be a distance sensor or distance calculating sensor.
[0040] In an embodiment, a processing unit 110 having a processor can be
operatively configured with the first mount 102-1, the second mount 102-2, the grinding wheel 104, and the sensing device 106. The processor can be configured to execute a set of instructions, stored in a memory, which, on execution, caused the system 100 to receive, from the sensing device 106, a set of first signals pertaining to a current position, in a three-dimensional space, of the grinding wheel 104 with respect to the base 108. Move, based on the first set of signals, the grinding wheel 104 to a pre-defined initial position with respect to the base 108 and correspondingly generate a set of second signal. Grind, based on the second set of signals, sequentially the first trip plate and the second trip plate by moving the grinding wheel 104 relative to the base 108.
[0041] In an embodiment, the initial position can be a position when a
centre of the grinding wheel 104 is at a pre-defined distance, along a first axis, from a reference point on the base. The reference point can be a centre point between the first mount 102-1 and the second mountl02-2. The first axis can be orthogonal to the reference point on the base 108. The system 100 can includes an actuator (not shown) that can be operatively configured with the driving unit 112, and the sequentially grinding of the first trip plate and the second trip plate is initiated after the actuation of the actuator.
[0042] In an embodiment, the sequential grinding of the first trip plate and
the second trip plate can include moving the first mount 102-1 towards the grinding wheel 104 to grind the first trip plate for a pre-defined time period. Further after grinding the first trip plate, the second mount 102-2 can be moved towards the grinding wheel 104 to grind the second trip plate for the pre-defined time period. The mounts (102-1, 102-2) can be movably configured through a moving platform (not shown). The first mount 102-1 and the second mount 102-2 can be subjected to oscillations, through a rotary pneumatic cylinder, to get a radius cut on a first surface of the first trip plate and the second trip plate, and the first mount and the second mounts are locked in an opposite direction to get a chamfer cut. The opposite
direction can be referred to an adjacent side of the radius cut while viewing from an operator's point of view.
[0043] Moreover, in interpreting the specification, all terms should be
interpreted in the broadest possible manner consistent with the context. In particular, the terms "comprises" and "comprising" should be interpreted as referring to elements, components, or steps in a non-exclusive manner, indicating that the referenced elements, components, or steps may be present, or utilized, or combined with other elements, components, or steps that are not expressly referenced. Where the specification claims refer to at least one of something selected from the group consisting of A, B, C ....and N, the text should be interpreted as requiring only one element from the group, not A plus N, or B plus N, etc.
[0044] While the foregoing describes various embodiments of the
invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof. The scope of the invention is determined by the claims that follow. The invention is not limited to the described embodiments, versions or examples, which are included to enable a person having ordinary skill in the art to make and use the invention when combined with information and knowledge available to the person having ordinary skill in the art.
ADVANTAGES OF THE INVENTION
[0045] The proposed invention provides a system for grinding trip plate,
which is efficient.
[0046] The proposed invention provides a system for grinding trip plate,
which is automatic.
[0047] The proposed invention provides a system for grinding trip plate,
which has reduced changes of misalignment between the mounts and the grinding
bed.
[0048] The proposed invention provides a system for grinding trip plate,
which is cost effective.
[0049] The proposed invention provides a system for grinding trip plate,
which is simple and easy to use.
[0050] The proposed invention provides a system for grinding trip plate,
which is fast.
We Claim:
1. A system for grinding trip plate, the system comprising:
a first mount for mounting a first trip plate;
a second mount for mounting a second trip plate, wherein the first mount and the second mount are positioned on a base;
a grinding wheel movably configured with the first mount and the second mount for grinding the first and second trip plates, wherein the grinding wheel is operatively configured with one or more driving unit configured to drive the grinding wheel;
a sensing device operatively configured with base to sense a distance between the grinding wheel and the base;
a processor operatively configured with the first mount, the second mount, the grinding wheel, and the sensing device, the processor being configured to execute a set of instructions, stored in a memory, which, on execution, caused the system to:
receive, from the sensing device, a set of first signals
pertaining to a current position, in a three-dimensional space, of the
grinding wheel with respect to the base,
move, based on the first set of signals, the grinding wheel to
a pre-defined initial position with respect to the base and
correspondingly generate a set of second signal, and
grind, based on the second set of signals, sequentially the
first trip plate and the second trip plate by moving the grinding wheel
relative to the base.
2. The system as claimed in claim 1, wherein the initial position is a position when a centre of the grinding wheel is at a pre-defined distance, along a first axis, from a reference point on the base, and wherein the reference point is a centre point between the first mount and the second mount.
3. The system as claimed in claim 2, wherein the first axis is orthogonal to the reference point on the base.
4. The system as claimed in claim 1, wherein the system comprises an actuator operatively configured with the one or more driving unit, and the sequentially grinding of the first trip plate and the second trip plate is initiated after the actuation of the actuator.
5. The system as claimed in claim 1, wherein the sequentially grinding of the first trip plate and the second trip plate comprises moving the first fixture/mount towards the grinding wheel for pre-defined time period followed by moving the second fixture/mount for pre-defined time period.
6. The system as claimed in claim 1, wherein the grinding wheel is movably configured with the base through a moving platform, on which the grinding wheel is positioned.
7. The system as claimed in claim 1, wherein the sensing device comprises a distance sensor.
8. The system as claimed in claim 1, wherein the first mount and the second mount are subjected to oscillations to get a radius cut on a first surface of the first trip plate and the second trip plate, and the first mount and the second mounts are locked in an opposite direction in an opposite direction to get a chamfer cut.
| # | Name | Date |
|---|---|---|
| 1 | 202111060649-STATEMENT OF UNDERTAKING (FORM 3) [24-12-2021(online)].pdf | 2021-12-24 |
| 2 | 202111060649-REQUEST FOR EXAMINATION (FORM-18) [24-12-2021(online)].pdf | 2021-12-24 |
| 3 | 202111060649-FORM 18 [24-12-2021(online)].pdf | 2021-12-24 |
| 4 | 202111060649-FORM 1 [24-12-2021(online)].pdf | 2021-12-24 |
| 5 | 202111060649-DRAWINGS [24-12-2021(online)].pdf | 2021-12-24 |
| 6 | 202111060649-DECLARATION OF INVENTORSHIP (FORM 5) [24-12-2021(online)].pdf | 2021-12-24 |
| 7 | 202111060649-COMPLETE SPECIFICATION [24-12-2021(online)].pdf | 2021-12-24 |
| 8 | 202111060649-Proof of Right [31-01-2022(online)].pdf | 2022-01-31 |
| 9 | 202111060649-FORM-26 [10-02-2022(online)].pdf | 2022-02-10 |
| 10 | 202111060649-FER.pdf | 2025-06-24 |
| 1 | 202111060649_SearchStrategyNew_E_SearchHistory_grinding(2)E_24-06-2025.pdf |