Sign In to Follow Application
View All Documents & Correspondence

System Method And Device For Facilitating Auditing Of Electrical Machines

Abstract: The present disclosure provides a system, method and device for facilitating auditing of electrical machines. The system comprises of a device with a screening device to receive and sense a plurality of electrical parameters of the electrical machine and determine power consumption values. The system identifies one or more components of the machine that consume power in excess and generates, an alert signal pertaining to the excess consumption of power on comparison with a preset threshold value. It then determines power saving measures for the electrical machine; and communicates to a remote computing system, though a communication network, the power consumption determined, information about the one or more components of the machine that consume excess power and the alert signal generated.

Get Free WhatsApp Updates!
Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
12 November 2020
Publication Number
19/2022
Publication Type
INA
Invention Field
COMPUTER SCIENCE
Status
Email
info@khuranaandkhurana.com
Parent Application
Patent Number
Legal Status
Grant Date
2025-01-22
Renewal Date

Applicants

Chitkara Innovation Incubator Foundation
SCO: 160-161, Sector - 9c, Madhya Marg, Chandigarh- 160009, India.

Inventors

1. SUMIT
Department of Electrical Engineering, Chitkara College of Applied Engineering, Chitkara University, Chandigarh-Patiala National Highway (NH-64), Village Jansla, Rajpura, Punjab - 140401, India.
2. KAUR, Gagandeep
Department of Electrical Engineering, Chitkara College of Applied Engineering, Chitkara University, Chandigarh-Patiala National Highway (NH-64), Village Jansla, Rajpura, Punjab - 140401, India.
3. SRIVASTAVA, Prateek
CURIN, Chitkara University, Chandigarh-Patiala National Highway (NH-64), Village Jansla, Rajpura, Punjab - 140401, India.

Specification

Claims:1. A system for facilitating auditing of electrical machine, said system (100) comprising:
a screening device configured to sense a plurality of electrical parameters of the electrical machine; and
a processor (202) operatively coupled with a memory (204), the memory (204) storing instructions executable by the processor (202) to:
receive, from the screening device, a set of signals pertaining to the plurality of electrical parameters of the electrical machine;
extract from the received set of signals to extract attributes pertaining to power consumption of the electrical machine;
identify from the extracted attributes, one or more components of the machine that consume power in excess of a preset threshold power value;
generate an alert signal pertaining to the excess consumption of power by the one or more components of the machine,
wherein, the alert signal is indicative of a critical power consumption value based on the preset threshold value and preset configuration rules pertaining to the machine;
determine based on the identified one or more components that consume excess power, power saving measures for the one or more components, wherein the power saving measures are indicative of modifications to the electrical machine such that, on implementation of the power saving measures, the one or more components of the electrical machine consumes power within the preset threshold power value; and
communicate to a computing system, through a communication network, the set of signals pertaining to the electrical parameters, the power consumption determined from the received signals, information about the one or more components of the machine that consume excess power and the alert signal generated.
2. The system as claimed in claim 1, wherein, the screening device comprises of a plurality of motors, said plurality of motors configured to sense the plurality of electrical parameters.
3. The system as claimed in claim 2, wherein any or a combination of VFD, DOL and Star-Delta motor starters coupled to one or more controllers provide power to drive the plurality of motors of the screening device.
4. The system as claimed in claim 3, wherein, the VFD motor starter runs the plurality of motors at distinct frequencies to sense the plurality of electrical parameters.
5. The system as claimed in claim 1, wherein the remote computing system (108) is any or a combination of an external computing device and a passive storage device, each operatively coupled to the system (100).
6. The system as claimed in claim 5, wherein the remote computing system (108) is communicatively coupled to the screening device through network 104.
7. The system as claimed in claim 2, wherein the plurality of motors identifies power consumption of one or more components of the electrical machine having any or a combination of variable torque load and constant torque load.
8. A device for facilitating auditing of electrical machines, said device comprising:
a device configured with a screening device configured to sense a plurality of electrical parameters; and
a processor (202) operatively coupled with a memory (204), the memory (204) storing instructions executable by the processor (202) to:
receive, from the screening device, a set of signals pertaining to the plurality of electrical parameters of the electrical machine;
extract from the received set of signals, attributes pertaining to power consumption of the electrical machine;
identify from the extracted attributes, one or more components of the machine that consume power in excess of a preset threshold power value;
generate an alert signal pertaining to the excess consumption of power by the one or more components of the machine,
wherein, the alert signal is indicative of any critical power consumption value based on the preset threshold value and preset configuration rules pertaining to the machine;
determine based on the identified one or more components that consume excess power, power saving measures for the one or more components, wherein the power saving measures are indicative of modifications to the electrical machine such that, on implementation of the power saving measures, the one or more components of the electrical machine consumes power within the preset threshold power value; and
communicate to a computing system (108), through a communication network (104), the set of signals pertaining to the electrical parameters, the power consumption determined from the received signals, information about the one or more components of the machine that consume excess power and the alert signal generated.
9. The device as claimed in claim 8, wherein any or a combination of VFD, DOL and Star-Delta motor starters coupled to one or more controllers provide power to drive the plurality of motors of the screening device.
10. A method for facilitating auditing of electrical machines, said method (300) comprising the steps of:
receiving from a screening device, a set of signals pertaining to the plurality of electrical parameters of the electrical machine;
extracting at the processor (202), from the received set of signals, attributes pertaining to power consumption of the electrical machine;
identifying at the processor (202), from the extracted attributes, one or more components of the machine that consume power in excess of a preset threshold power value;
generating at the processor (202), an alert signal pertaining to the excess consumption of power by the one or more components of the machine,
wherein, the alert signal is indicative of any critical power consumption value based on the preset threshold value and preset configuration rules pertaining to the machine.
determining at the processor (202), based on the identified one or more components that consume excess power, power saving measures for the one or more components, wherein the power saving measures are indicative of modifications to the electrical machine such that, on implementation of the power saving measures, the one or more components of the electrical machine consumes power within the preset threshold power value; and
communicating to a computing system (108), through a communication network (104), the set of signals pertaining to the electrical parameters, the power consumption determined from the received signals, information about the one or more components of the machine that consume excess power and the alert signal generated.
, Description:TECHNICAL FIELD
[1] The present disclosure relates, in general, auditing of electrical machines and more particularly for providing an analysis of power consumption of electrical machines in a facility.

BACKGROUND
[2] Background description includes information that may be useful in understanding the present invention. It is not an admission that any of the information provided herein is prior art or relevant to the presently claimed invention, or that any publication specifically or implicitly referenced is prior art.
[3] Auditing requires collecting various key data for analysis and decision making to affect changes in existing system for better performance in terms of process optimization, efficiency enhancement and energy conservation. Auditing is generally done by an expert or a team of experts by visiting the facility to be audited. A considerable amount of time is required however to collect the data and reach a certain result. Based on the data collected, a detailed analysis is done and the analysis is then converted into an audit report. The audit report also includes an approximate budget needed to implement auditing measures imposed. And other cost inducing factor is that auditors charge fee for conducting the audit and customer also need to take care of the boarding and lodging expenses of the auditors. For large scale industries, it is possible to bear the expenses but small scale industries face difficulties in meeting those expenses. Due to this small scale industries are losing the growth path in terms of implementing the key technological changes available in the market and which has been well adopted by their counterparts in large scale industries. As a result goals of energy conservation are lagging behind and requires an urgent intervention by bringing these small scale industries at par with the market standards.
[4] There are products in the market that use different motor starters compared to the conventional motor starters. There are many other similar solutions available in the market but due to lack of awareness and skilled workers at small scale industries, these products have not been implemented in small scale industries. Moreover, due to high cost involved in these products, providers neglect the small scale industries. And as a result, small scale industries too do not feel the need to adopt to new technologies.
[5] There is, therefore, a requirement in the art for a cost effective easy device to enable analysis of power consumption by remote access without the requirement of visits by auditing experts.

OBJECTS OF THE DISCLOSURE
[6] A general object of the present disclosure is to provide a system, method and device for facilitating of auditing of electrical machines.
[7] Another object of the present disclosure is to provide a system, method and device that can enable small scale industries to minimize expenses involved in regular audit visits.
[8] An object of the present disclosure is to provide a system that will encourage small scale industries to implement energy conservation initiatives.
[9] An object of the present disclosure is to bring the small scale industries at par with the large scale industries with the latest technologies applied in auditing services.
[10] An object of the present disclosure is to provide for a system that would enable power saving measures, smooth motor start-stop, longer life of motors and automation.
[11] An object of the present disclosure is to provide for a system that can easily make auditing changes through a remote computing system.

SUMMARY
[12] The present disclosure relates to a system, method and device for facilitating of auditing of electrical machines.
[13] According to an aspect, the present disclosure provides a system for auditing electrical machines. The system may include: a screening device configured to sense a plurality of electrical parameters of the electrical machine; and a processor operatively coupled with a memory, the memory storing instructions executable by the processor to: receive, from the screening device, a set of signals pertaining to the plurality of electrical parameters of the electrical machine; extract from the received set of signals, attributes pertaining to power consumption of the electrical machine; identify from the extracted attributes, one or more components of the machine that consume power in excess of a preset threshold power value; generate an alert signal pertaining to the excess consumption of power by the one or more components of the machine, wherein, the alert signal may be indicative of any critical power consumption value based on the preset threshold value and preset configuration rules pertaining to the machine; determine based on the identified one or more components that consume excess power, power saving measures for the one or more components, wherein the power saving measures may be indicative of modifications to the electrical machine such that, on implementation of the power saving measures, the one or more components of the electrical machine may consume power within the preset threshold power value; and communicate, to a computing system, though a communication network, the set of signals pertaining to the electrical parameters, the power consumption determined from the received signals, information about the one or more components of the machine that consume excess power and the alert signal generated.
[14] According to an embodiment, the present disclosure provides for the system wherein the screening device may include a plurality of motors, the plurality of motors configured to sense the plurality of electrical parameters.
[15] According to an embodiment, the present disclosure provides for the system wherein any or a combination of VFD, DOL and Star-Delta motor starters coupled to one or more motor controllers may be configured to provide power to drive the plurality of motors of the screening device.
[16] According to an embodiment, the present disclosure provides for the system wherein, the VFD motor starter may be configured to run the plurality of motors at distinct frequencies to sense the plurality of electrical parameters.
[17] According to an embodiment, the present disclosure provides for the system wherein the computing system may be any or a combination of an external computing device and a passive storage device, each operatively coupled to the system.
[18] According to an embodiment, the present disclosure provides for the system wherein the remote computing system may be communicatively coupled to the screening device through a network.
[19] According to an embodiment, the present disclosure provides for the system wherein the plurality of motors may be able to identify power consumption of one or more components of the electrical machine because of having any or a combination of variable torque load and constant torque load.
[20] According to an embodiment, the present disclosure provides for a device wherein the device may include: a screening device configured to sense a plurality of electrical parameters; and a processor operatively coupled with a memory, the memory storing instructions executable by the processor to: receive, from the screening device, a set of signals pertaining to the plurality of electrical parameters of the electrical machine; extract from the received set of signals, attributes pertaining to power consumption of the electrical machine; identify from the extracted attributes, one or more components of the machine that consume power in excess of a preset threshold power value; generate an alert signal pertaining to the excess consumption of power by the one or more components of the machine, wherein, the alert signal may be indicative of any critical power consumption value based on the preset threshold value and preset configuration rules pertaining to the machine; determine based on the identified one or more components that consume excess power, power saving measures for the one or more components, wherein the power saving measures may be indicative of modifications to the electrical machine such that, on implementation of the power saving measures, the one or more components of the electrical machine may consume power within the preset threshold power value; and communicate, to a computing system, through a communication network, the set of signals pertaining to the electrical parameters, the power consumption determined from the received signals, information about the one or more components of the machine that consume excess power and the alert signal generated.
[21] According to an embodiment, the present disclosure provides for a device wherein any or a combination of VFD, DOL and Star-Delta motor starters coupled to one or more motor controllers may provide power to drive the plurality of motors of the screening device.
[22] According to an embodiment, the present disclosure provides for a method for facilitating auditing of electrical machines, the method may include the steps of: receiving, from a screening device, a set of signals pertaining to the plurality of electrical parameters of the electrical machine; extracting from the received set of signals, attributes pertaining to power consumption of the electrical machine; identifying from the extracted attributes , one or more components of the machine that may consume power in excess of a preset threshold power value; generating an alert signal pertaining to the excess consumption of power by the one or more components of the machine, wherein, the alert signal may be indicative of any critical power consumption value based on the preset threshold value and preset configuration rules pertaining to the machine; determining based on the identified one or more components that may consume excess power, power saving measures for the one or more components, wherein the power saving measures may be indicative of modifications to the electrical machine such that, on implementation of the power saving measures, the one or more components of the electrical machine may consume power within the preset threshold power value; and communicating, to a computing system, through a communication network, the set of signals pertaining to the electrical parameters, the power consumption determined from the received signals, information about the one or more components of the machine that consume excess power and the alert signal generated.
[23] Various objects, features, aspects, and advantages of the inventive subject matter will become more apparent from the following detailed description of preferred embodiments, along with the accompanying drawing figures in which like numerals represent like components.

BRIEF DESCRIPTION OF DRAWINGS
[24] The accompanying drawings are included to provide further understanding of the present disclosure and are incorporated in and constitute a part of this specification. The drawings illustrate exemplary embodiments of the present disclosure and, together with the description, serve to explain the principles of the present disclosure. The diagrams are for illustration only, which thus is not a limitation of the present disclosure.
[25] FIG. 1 illustrates a network architecture of the proposed auditing system in accordance with an embodiment of the present disclosure.
[26] FIG. 2 illustrates an exemplary architecture of a processor associated with the auditing device in accordance with an embodiment of the present disclosure.
[27] FIG. 3 illustrates a method illustrating the process for auditing power consumption attributes in accordance with an exemplary embodiment of the present disclosure.
[28] FIG. 4 illustrates an exemplary representation of a working model of the proposed system in accordance with an embodiment of the present disclosure.

DETAILED DESCRIPTION
[29] The following is a detailed description of embodiments of the disclosure depicted in the accompanying drawings. The embodiments are in such detail as to clearly communicate the disclosure. However, the amount of detail offered is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the present disclosure as defined by the appended claims.
[30] Various methods described herein may be practiced by combining one or more machine-readable storage media containing the code according to the present invention with appropriate standard computer hardware to execute the code contained therein. An apparatus for practicing various embodiments of the present invention may involve one or more computers (or one or more processors within a single computer) and storage systems containing or having network access to computer program(s) coded in accordance with various methods described herein, and the method steps of the invention could be accomplished by modules, routines, subroutines, or subparts of a computer program product.
[31] Exemplary embodiments will now be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments are shown. These exemplary embodiments are provided only for illustrative purposes and so that this disclosure will be thorough and complete and will fully convey the scope of the invention to those of ordinary skill in the art. The invention disclosed may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Various modifications will be readily apparent to persons skilled in the art. Thus, the present invention is to be accorded the widest scope encompassing numerous alternatives, modifications and equivalents consistent with the principles and features disclosed.
[32] Specific details are given in the following description to provide a thorough understanding of the embodiments. However, it will be understood by one of ordinary skill in the art that the embodiments may be practiced without these specific details. For example, circuits, systems, networks, processes, and other components may be shown as components in block diagram form in order not to obscure the embodiments in unnecessary detail. In other instances, well-known circuits, processes, algorithms, structures, and techniques may be shown without unnecessary detail in order to avoid obscuring the embodiments. The term “configuration rules” as is used herein, generally refers to a set of rules and specifications governing electrical machines. For example, configuration rules can be like a handbook wherein every minute detail of an electrical machine such as current and voltage rating, maximum power consumption value, procedure of installing the machine, components required in designing the machine and the like are mentioned.
[33] The present disclosure mainly relates to auditing of electrical machines in a facility, in particular enabling monitoring of power consumption attributes of electrical machines.
[34] In an aspect, the present disclosure provides a system for auditing electrical machines. The system may include: a screening device configured to sense a plurality of electrical parameters of the electrical machine; and a processor operatively coupled with a memory, the memory storing instructions executable by the processor to: receive, from the screening device, a set of signals pertaining to the plurality of electrical parameters of the electrical machine; extract from the received set of signals, attributes pertaining to power consumption of the electrical machine; identify from the extracted attributes , one or more components of the machine that consume power in excess of a preset threshold power value; generate an alert signal pertaining to the excess consumption of power by the one or more components of the machine, wherein, the alert signal may be indicative of any critical power consumption value based on the preset threshold value and preset configuration rules pertaining to the machine; determine based on the identified one or more components that may consume excess power, power saving measures for the one or more components, wherein the power saving measures may be indicative of modifications to the electrical machine such that, on implementation of the power saving measures, the one or more components of the electrical machine may consume power within the preset threshold power value; and communicate, to a computing system, through a communication network, the set of signals pertaining to the electrical parameters, the power consumption determined from the received signals, information about the one or more components of the machine that consume excess power and the alert signal generated.
[35] In an embodiment, the present disclosure provides for the system wherein the screening device may include a plurality of motors, the plurality of motors configured to sense the plurality of electrical parameters.
[36] In an embodiment, the present disclosure provides for the system wherein any or a combination of VFD, DOL and Star-Delta motor starters coupled to one or more motor controllers may be configured to provide power to drive the plurality of motors of the screening device.
[37] In an embodiment, the present disclosure provides for the system wherein, the VFD motor starter may be configured to run the plurality of motors at distinct frequencies to sense the plurality of electrical parameters.
[38] In an embodiment, the present disclosure provides for the system wherein the computing system may be any or a combination of an external computing device and a passive storage device, each operatively coupled to the system.
[39] In an embodiment, the present disclosure provides for the system wherein the computing system may be communicatively coupled to the screening device through the network.
[40] In an embodiment, the present disclosure provides for the system wherein the plurality of motors may be able to identify power consumption of one or more components of the electrical machine because of having any or a combination of variable torque load and constant torque load.
[41] In an embodiment, the present disclosure provides for a device wherein the device may include: a screening device configured to sense a plurality of electrical parameters; and a processor operatively coupled with a memory, the memory storing instructions executable by the processor to: receive, from the screening device, a set of signals pertaining to the plurality of electrical parameters of the electrical machine; extract from the received set of signals, attributes pertaining to power consumption of the electrical machine; identify from the extracted attributes, one or more components of the machine that consume power in excess of a preset threshold power value; generate an alert signal pertaining to the excess consumption of power by the one or more components of the machine, wherein, the alert signal may be indicative of any critical power consumption value based on the preset threshold value and preset configuration rules pertaining to the machine; determine based on the identified one or more components that may consume excess power, power saving measures for the one or more components, wherein the power saving measures may be indicative of modifications to the electrical machine such that, on implementation of the power saving measures, the one or more components of the electrical machine may consume power within the preset threshold power value; and communicate to a computing system, through a communication network, the set of signals pertaining to the electrical parameters, the power consumption determined from the received signals, information about the one or more components of the machine that consume excess power and the alert signal generated.
[42] In an embodiment, the present disclosure provides for a device wherein any or a combination of VFD, DOL and Star-Delta motor starters coupled to one or more motor controllers to provide power to drive the plurality of motors of the screening device.
[43] In an embodiment, the present disclosure provides for a method for facilitating auditing of electrical machines, the method may include the steps of: receiving, from a screening device, a set of signals pertaining to the plurality of electrical parameters of the electrical machine; extracting from the received set of signals, attributes pertaining to power consumption of the electrical machine; identifying from the extracted attributes, one or more components of the machine that may consume power in excess of a preset threshold power value; generating an alert signal pertaining to the excess consumption of power by the one or more components of the machine, wherein, the alert signal may be indicative of any critical power consumption value based on the preset threshold value and preset configuration rules pertaining to the machine; determining based on the identified one or more components that consume excess power, power saving measures for the one or more components, wherein the power saving measures may be indicative of modifications to the electrical machine such that, on implementation of the power saving measures, the one or more components of the electrical machine may consume power within the preset threshold power value; and communicating to a computing system, through a communication network, the set of signals pertaining to the electrical parameters, the power consumption determined from the received signals, information about the one or more components of the machine that may consume excess power and the alert signal generated.
[44] FIG. 1 illustrates an exemplary network architecture of an auditing system 100 in accordance with an embodiment of the present disclosure.
[45] As illustrated in FIG. 1, according to an aspect of the present disclosure an auditing system 100 (also referred to as the system 100, hereinafter) can provide auditing of power consumption attributes by signal processing techniques. As illustrated, an auditing device 106 can be operatively coupled to a control unit 102 which can be further communicatively coupled with one or more remote computing devices 108 (individually referred to as the remote computing device 108 and collectively referred to as the remote computing device 108 hereinafter) through a network 104. In an embodiment, the system 100 can be implemented using any or a combination of hardware components and software components such as a cloud, a server, a computing device, a network device, and the like. Further, the auditing device 106 can interact with remote computing devices 108 through a website or an application that can reside in the auditing device 106 and the computing device 108. In an implementation, the system 100 can be accessed by website or application that can be configured with any operating system, including but not limited to, AndroidTM, iOSTM, Kai-OSTM and the like. Examples of the computing devices 108 can include, but are not limited to, a computing device 108 associated with industry based assets, a smart phone, a portable computer, a personal digital assistant, and the like.
[46] Further, the network 104 can be a wireless network, a wired network, a cloud or a combination thereof that can be implemented as one of the different types of networks, such as Intranet, BLUETOOTH, cloud, Local Area Network (LAN), Wide Area Network (WAN), Internet, and the like. Further, the network 104 can either be a dedicated network or a shared network. The shared network can represent an association of the different types of networks that can use variety of protocols, for example, Hypertext Transfer Protocol (HTTP), Transmission Control Protocol/Internet Protocol (TCP/IP), Wireless Application Protocol (WAP), and the like.
[47] In an aspect, the system 100 can receive from the auditing device 106, a first set of attributes pertaining to electrical machines of a facility. In an embodiment, the control unit 102 can be configured to receive electrical signals from the auditing device 106 to further process the attributes to determine the power consumption by the electrical machine or the components thereof. For example, the electrical parameters can be related to energy and power consumption of electrical machines in any small scale and large scale industries.
[48] In an aspect, the control unit 102 of the system 100 can be configured to receive, from the auditing device 106, a set of signals pertaining to the plurality of electrical parameters. For example, the electrical parameters can be any or a combination of resistance, capacitance, inductance, current, load power, and the torque value. The control unit 102 can be then configured to extract from the received set of signals, attributes pertaining to power consumption of the machine. The control unit 102 can then identify, from extracted attributes, one or more components of the machine that consume more power than a preset threshold power value. The control unit 102 can be then configured to generate an alert signal pertaining to the excess consumption of power by the one or more components of the machine, wherein, the alert signal can be indicative of any critical power consumption value based on the preset threshold value and preset configuration rules pertaining to the machine. The control unit 102 can be further configured to determine based on the identified one or more components that consume excess power, power saving measures for the one or more components, wherein the power saving measures are indicative of modifications to the electrical machine such that, on implementation of the power saving measures, the one or more components of the electrical machine consumes power within the preset threshold power value; and communicate, to a r computing system, though a communication network, the set of signals pertaining to the electrical parameters, the power consumption determined from the received signals, information about the one or more components of the machine that consume power more than the preset threshold value and the alert signal generated.
[49] In yet another exemplary embodiment, a user can access the auditing information through the remote computing device 108 connected with the network 104. The user can further gain access to the control of the auditing device 106 through the remote computing device 108, wherein the computing device 108 can be configured to control the auditing device 106 through the network 104. In an embodiment, the computing device 108 can be situated in the vicinity of the auditing device 106 or at a remote location. For example, the user can log in to the computing device 108 that can be in the vicinity of the auditing device or in a remote location through network 104 to access the details of the auditing device 106. The user can also recommend specific settings required for power saving. The user can further generate his own test values to determine working of the auditing device 106. Thus, the user can remotely observe the auditing information, generate his own test conditions and provide required measures without the need of being physically present in the facility.
[50] FIG. 2 illustrates an exemplary architecture of a processor coupled with the auditing device (106) in accordance with an embodiment of the present disclosure.
[51] As illustrated, the control unit 102 can include one or more processor(s) 202. The one or more processor(s) 202 can be implemented as one or more microprocessors, microcomputers, microcontrollers, digital signal processors, central processing units, logic circuitries, and/or any devices that manipulate data based on operational instructions. Among other capabilities, the one or more processor(s) 202 are configured to fetch and execute computer-readable instructions stored in a memory 204 of the control unit 102. The memory 204 can store one or more computer-readable instructions or routines, which may be fetched and executed to create or share the data units over a network service. The memory 204 can include any non-transitory storage device including, for example, volatile memory such as RAM, or non-volatile memory such as EPROM, flash memory, and the like.
[52] The control unit 102 can also include an interface(s) 206. The interface(s) 206 may include a variety of interfaces, for example, interfaces for data input and output devices, referred to as I/O devices, storage devices, transducers, actuators, and the like. The interface(s) 206 can facilitate communication of the control unit 102 with various devices coupled to the control unit 102. The interface(s) 206 can also provide a communication pathway for one or more components of the control unit 102. Examples of such components include, but are not limited to, processing units 208 and database 210.Said interfaces can allow non-technical users to access and manage data stored in database 210. For example, said interface can enable the user to access power consumption of an electrical machine and can enable the user to observe the results of the values pertaining to the power consumption of the electrical machines of a facility. In another exemplary embodiment, a preset threshold power value can be stored in said database 210. Herein, said database 210, can be configured and developed through the interface 206 that can provide key information pertaining to power consumption of electrical machines of a facility. Thus, an advantage of the proposed system can be to for easily making auditing changes through a remote computing system.
[53] The processing units 208 can be implemented as a combination of hardware and programming (for example, programmable instructions) to implement one or more functionalities of the processing units 208. The database 210 can include data that is either stored or generated because of functionalities implemented by any of the components of the processing units 208.
[54] In an example, the processing units 208 can include a scanning unit 212, an analysing unit 214, an alert generation unit 216, and other unit(s) 218. The other unit(s) 218 can implement functionalities that supplement applications or functions performed by the control unit 102 or the processing units 208.
[55] In an embodiment, the scanning unit 212 of the control unit 102 can include processing units 218 that are responsible for extracting electrical parameters from an electrical machine upon receiving acknowledgement from one or more processor(s) 202. The electrical parameters can include any or a combination of current flow, voltage drop, resistance value, capacitance value, inductance value, impedance value and load torque generated. The scanning unit 212 can be coupled to a screening device that can include a plurality of test motors and a plurality of test motor controllers. The test motors can be connected in any or a combination of direct online (referred to as DOL hereinafter), star-delta starting, soft starting and variable frequency drive (referred to as VFD hereinafter). For example, in an embodiment, DOL starting can be simply switching the motor on in one operation, with a direct connection from the power source. It can be generally used for smaller loads, as the starting current can be up to ten times the normal running current of the motor. A contactor can be generally used to switch power, and often any or a combination of thermal and electronic overload relay can be provided for motor protection.
[56] In another exemplary embodiment, the plurality of motors can be started using star-delta method, wherein, the plurality of motor scan be first connected in ‘star’ configuration, which can allow the plurality of motors to gather speed without drawing excessive current. Once the plurality of motors catches up to speed (or a preset time is elapsed), the plurality of motors can be then connected in the normal ‘delta’ configuration. This method can reduce the starting current demand by 30%, but can be only suited to applications where the plurality of motors are without load.
[57] In another exemplary embodiment, the plurality of motors can be provided with a soft starter that can be an electronic device which can regulate the voltage flowing to the plurality of motors at startup. By slowly ramping up the supply voltage to the plurality of motors, a smooth start without excessive current flow can be achieved.
[58] In yet another exemplary embodiment, the plurality of motors can be provided with a VFD, wherein the VFD can be an electronic device which can allow complete control of the motor speed including starting and stopping. It can operate by changing the frequency of the power supplied to the plurality of motors. A VFD can be extremely versatile and often can be used in process applications where a constant pressure or flow needs to be maintained. In addition, because the plurality of motors can be run at a slower speed and thereby lead to lesser use of power and energy, use of a VFD can facilitate significant power savings.
[59] For example, in an embodiment, any or a combination of DOL and Star-Delta energy consumption parameter can be logged as per schedule selected by the user. Same reading can be logged for running the scanning unit 212 coupled to the screening device having VFD starter at different frequencies as per the electrical machine requirements and specifications. The two sets of data can be then communicated to the analysing unit 214 to measure the same. For example, the scanning unit 212 can be configured to run the test motors at different frequencies and identify power consumption based on the type of load. The load can be any or a combination of variable torque load and constant torque load. Thus, due to the presence of such embodiments, enabling power saving measures, smooth motor start-stop, longer life of motors and automation can be easily achieved which can be an added advantage.
[60] In an embodiment, the analysing unit 214 of the control unit 102 can be configured to sense the electrical parameters received from the scanning unit 212 to calculate power consumed by the electrical machines and the components thereof and store the values in the database 210 for future considerations. For example, power of the machine can be calculated by any or a combination of dividing voltage drop to the power two by resistance or impedance value and current to the power two by resistance or impedance.
[61] In an exemplary embodiment, the control unit 102 can provide for the analysing unit 214 to determine excess power by comparing the power determined with a preset threshold power value stored in the database 210.In an exemplary embodiment, the preset threshold power value can be configured based on a first visit of expert team to set critical attributes for target applications. In another exemplary embodiment, the control unit 102 can also provide for an alert generation unit 216 to generate an alert signal if the power consumption crosses the preset threshold power value. The alert signal can be any sound, vibration and auditory signal. In another embodiment, the alert signal can be any text message and an email to the remote computing device 108.
[62] In another embodiment, the analysing unit 214 can determine the critical power consumption values of electrical machines consuming power in excess compared to the preset threshold power value and store related information in database 210. The analysing unit 214 can also provide power saving measures for reducing power consumption by the electrical machines and the components thereof. Thus, the analysing unit 214 can be configured to generate a detailed report of the performance and functionality of the electrical machines and the components thereof in a facility.
[63] In yet another embodiment, the control unit 102 operatively coupled to the auditing unit 106 can be associatively connected with the remote computing device 108 through the network 104. In an exemplary embodiment, network 104 can be an Ethernet communication through which a user can gain control over the auditing device 106 coupled to the control unit 102 and can provide his own inputs and can monitor the functionality and performance of the electrical machines. Thus, an auditor can have the advantage of easily making auditing changes through a remote computing system 108. For example, an expert team can access data remotely through the network 104 and can prepare a detailed report to customer online. Expert team need not visit the facility frequently as they have access to key data required for decision making and system monitoring. This can be a huge advantage as it can save huge amount of time and money. It can also enable the expert team to monitor the system as per their suitability and availability. Thus, it can enable small scale industries to minimize expenses involved in regular audit visits.
[64] FIG. 3 illustrates a method illustrating the process of auditing power consumption attributes in accordance with an exemplary embodiment of the present disclosure.
[65] In an aspect, the proposed method as elaborated hereunder can be described in general context of computer executable instructions. Generally, computer executable instructions can include routines, programs, objects, components, data structures, procedures, modules, functions, etc., that perform particular functions or implement particular abstract data types. The method can also be practiced in a distributed computing environment where functions are performed by remote processing devices that are linked through a communications network. In a distributed computing environment, computer executable instructions may be located in both local and remote computer storage media, including memory storage devices.
[66] The order in which the method as described is not intended to be construed as a limitation, and any number of the described method blocks can be combined in any order to implement the method or alternate methods. Additionally, individual blocks may be deleted from the method without departing from the spirit and scope of the subject matter described herein. Furthermore, the method can be implemented in any suitable hardware, software, firmware, or combination thereof. However, for ease of explanation, in the embodiments described below, the method may be considered to be implemented in the above described system.
[67] In an aspect, a method for auditing power consumption attributes, can include at block 302, receiving from the screening device, a set of signals pertaining to the plurality of electrical parameters of an electrical machine. Further, at block 304, the method can include a step of extracting at the processor 202, from the received set of signals, attributes pertaining to power consumption of the electrical machine.
[68] In an aspect, the method can include, at block 306, a step for identifying, from the received set of signals, one or more components of the machine that consume power in excess of a preset threshold power value; and at block 308, a step for generating at the processor 202, an alert signal pertaining to the excess consumption of power by the one or more components of the machine, wherein, the alert signal can be indicative of any critical power consumption value based on the preset threshold value and preset configuration rules pertaining to the machine.
[69] In an aspect, the method can further include at block 310, a step for determining, at the processor 202, from the received set of signals, and based on the identified one or more components that consume excess power, power saving measures for the one or more components, wherein the power saving measures are indicative of modifications to the electrical machine such that, on implementation of the power saving measures, the one or more components of the electrical machine consumes power within the preset threshold power value; and further at block 312, a step for communicating, to a remote computing system, though a communication network, the set of signals pertaining to the electrical parameters, the power consumption determined from the received signals, information about the one or more components of the machine that consume excess power and the alert signal generated.
[70] FIG. 4 illustrates an exemplary representation of a working model of the proposed system 100 in accordance with an embodiment of the present disclosure. As shown in FIG. 4, the computing system 400 can include an IoT enabled Controller402 wherein, any or a combination of motor starters VFD 404,DOL 406 and Star-Delta 408 can be controlled. The IoT enabled controller 402 can be accessed from a remote location and can be connected over a network 104, the network 104 can include nay or a combination of Local Area Network (LAN), Wide Area Network (WAN), and cloud for fetching data on real-time basis by the user as well as the auditor.
[71] In an exemplary implementation, VFD 404 can run the test motor at different frequencies and can implement energy and power saving based on the type of load, the type of load can include variable torque load and constant torque load. All types of motor protections, smart automation functions, control over communication protocols, energy and power monitoring attributes can be built-in as standard functions in VFD 404. In yet another implementation, any or a combination of DOL 406 and Star-Delta Starter 408 can be configured depending on type of load in case of non-VFD control. In yet another implementation. The motor starters can thus scan the performance and functioning of different electrical machines such as rotating machines 414-1, weaving machines 414-2, printing machines 414-3, and the like.
[72] In another exemplary implementation as illustrated in FIG. 4, the computing system 400 can provide for a Power Meter 410 that can sense electrical power consumption in VFD and any o a combination of DOL and Star-Delta running mode and can communicate the data over the network 104, wherein the network 104 can include a Human to Machine Interface (referred to as HMI hereinafter) supporting RS-485 mod bus communication protocol. A person skilled in the art will appreciate that computer system 400 may include more than one communication protocol over the network 104.Thus,in another exemplary implementation, the computer system 400 can provide for the network 104 that can be configured to connect the IoT enabled controller 402 to remote workstation 412 over Ethernet communication protocol. The remote workstation can be any or a combination of a PC, laptop, a mobile device, smart phone, a smart tablet and the like. Thus, there can be an added advantage with the use of such cost effective and robust system, because small scale industries can be encouraged to implement energy conservation initiatives and can facilitate bringing the small scale industries at par with the large scale industries with the latest technologies applied in auditing services.
[73] While the foregoing describes various embodiments of the invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof. The scope of the invention is determined by the claims that follow. The invention is not limited to the described embodiments, versions or examples, which are included to enable a person having ordinary skill in the art to make and use the invention when combined with information and knowledge available to the person having ordinary skill in the art.

ADVANTAGES OF THE DISCLOSURE
[74] The present disclosure provides a system, method and device for facilitating of auditing of electrical machines.
[75] The present disclosure provides a system, method and device that can enable small scale industries to minimize expenses involved in regular audit visits.
[76] The present disclosure provides a system, method and device to encourage small scale industries to implement energy conservation initiatives.
[77] The present disclosure provides a system, method and device that can facilitate bringing of the small scale industries at par with the large scale industries with the latest technologies applied in auditing services.
[78] The present disclosure provides a system, method and device that would enable power saving measures, smooth motor start-stop, longer life of motors and automation.
[79] The present disclosure provides a system, method and device that can easily make auditing changes through a remote computing system.

Documents

Application Documents

# Name Date
1 202011049515-STATEMENT OF UNDERTAKING (FORM 3) [12-11-2020(online)].pdf 2020-11-12
2 202011049515-POWER OF AUTHORITY [12-11-2020(online)].pdf 2020-11-12
3 202011049515-FORM FOR STARTUP [12-11-2020(online)].pdf 2020-11-12
4 202011049515-FORM FOR SMALL ENTITY(FORM-28) [12-11-2020(online)].pdf 2020-11-12
5 202011049515-FORM 1 [12-11-2020(online)].pdf 2020-11-12
6 202011049515-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [12-11-2020(online)].pdf 2020-11-12
7 202011049515-EVIDENCE FOR REGISTRATION UNDER SSI [12-11-2020(online)].pdf 2020-11-12
8 202011049515-DRAWINGS [12-11-2020(online)].pdf 2020-11-12
9 202011049515-DECLARATION OF INVENTORSHIP (FORM 5) [12-11-2020(online)].pdf 2020-11-12
10 202011049515-COMPLETE SPECIFICATION [12-11-2020(online)].pdf 2020-11-12
11 202011049515-Proof of Right [09-12-2020(online)].pdf 2020-12-09
12 202011049515-FORM 18 [13-09-2022(online)].pdf 2022-09-13
13 202011049515-FER.pdf 2022-12-09
14 202011049515-FORM-26 [02-06-2023(online)].pdf 2023-06-02
15 202011049515-FER_SER_REPLY [02-06-2023(online)].pdf 2023-06-02
16 202011049515-DRAWING [02-06-2023(online)].pdf 2023-06-02
17 202011049515-CORRESPONDENCE [02-06-2023(online)].pdf 2023-06-02
18 202011049515-CLAIMS [02-06-2023(online)].pdf 2023-06-02
19 202011049515-PatentCertificate22-01-2025.pdf 2025-01-22
20 202011049515-IntimationOfGrant22-01-2025.pdf 2025-01-22

Search Strategy

1 SearchHistory-202011049515AE_21-01-2024.pdf
2 202011049515E_06-12-2022.pdf

ERegister / Renewals