"Systems And Methods For Dispensing Flavor Doses And Blended Beverages"
Abstract:
Disclosed are systems and methods for dispensing flavor doses and beverages. A beverage tower (100) may be provided that has a small footprint and that is capable of dispensing a wide variety of flavor doses and blended beverages. The beverage tower may include a flow control module (310) that controls the flow rate of beverage additives and water through the beverage tower and a switch module (315) that includes a plurality of switches (410) that may be selectively opened and closed to control the flow of beverage additives and water through the beverage tower to a point of dispense. A flavor dose or blended beverage may be dispensed by the beverage tower in accordance with user input that is provided to the beverage tower via a control panel (235). The user input may specify a desired beverage additive, a desired cup size, and an indication of whether a flavor shot or a blended beverage is desired. Additionally, a user may define and program into the memory (605) of the beverage tower the various flavor doses and blended beverages that are capable of being dispensed by the beverage tower.
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Notices, Deadlines & Correspondence
Patent Information
Application #
Filing Date
02 May 2008
Publication Number
33/2008
Publication Type
INA
Invention Field
GENERAL ENGINEERING
Status
Email
Parent Application
Patent Number
Legal Status
Grant Date
2017-10-27
Renewal Date
Applicants
1. THE COCA-COLA COMPANY
PATENTS, ONE COCA-COLA PLAZA, N.W.,ATLANTA, GEORGIA 30313, U.S.A.
213 CREEKSIDE WAY, WINTERS, CALIFORNIA 95694, U.S.A
5. ROLAND E. YOUNG
5324 BILLIE STREET, FAIR OAKS, CALIFORNIA 95628-332, U.S.A
6. RICHARD A. MARTINDALE
135 DOBBINS STREET, VACAVILLE, CALIFORNIA 95688, U.S.A
7. BRET D. BAKER
863 MONAGHAN CIRCLE, VACAVILLE, CALIFORNIA 95688, U.S.A
Specification
SYSTEMS AND METHODS FOR DISPENSING FLAVOR DOSES
AND BLENDED BEVERAGES
FIELD OF THE INVENTION
The present invention relates generally to a beverage dispenser, and more
particularly, to systems and methods for providing both flavor doses and beverages.
BACKGROUND OF THE INVENTION
A number of beverage dispensers are well known in the art. These include
carbonated beverage dispensers, non-carbonated beverage dispensers, beverage brewing
systems, and liquor distribution systems. Some dispensers simply distribute a pre-mixed
beverage that is supplied from behind the scenes storage tanks or bags. Other dispensers
mix a beverage concentrate with water in a predetermined ratio in order to produce a
finished product. These two types of dispensers, however, are generally limited to
dispensing a mixed or blended beverage.
There are other dispensers that only dispense a flavor dose that can be added to an
already existing beverage. The volume of the flavor dose may be automatically measured
out by the dispenser, such as with a manual pump that produces a known volume each
actuation, or the volume flavor dose may be based on user experience or skill, as with a
squeeze bottle. These dispensers, however, are generally limited to dispensing a
concentrated flavor shot.
Accordingly, there is a need in the art for an improved beverage and flavor dose
dispenser.
SUMMARY OF THE INVENTION
Disclosed are systems and methods for dispensing flavor doses and beverages. A
beverage tower may be provided that has a small footprint and that is capable of
dispensing a wide variety of flavor doses and blended beverages. The beverage tower may
include a flow control module that controls the flow rate of beverage additives and water
through the beverage tower and a switch module that includes a plurality of switches that
may be selectively opened and closed to control the flow of beverage additives and water
through the beverage tower to a point of dispense. A flavor dose or blended beverage may
be dispensed by the beverage tower in accordance with user input that is provided to the
beverage tower via a control panel. The user input may specify a desired beverage
additive, a desired cup size, and an indication of whether a flavor shot or a blended
beverage is desired. Additionally, a user may define and program into the memory of the
beverage tower the various flavor doses and blended beverages that are capable of being
dispensed by the beverage tower.
According to an embodiment of the present invention, a beverage dispenser
includes a flow control module that is configured to be coupled to a plurality of incoming
supply lines carrying water and at least one beverage additive, and the flow control
module provides individual channels through which the water and. beverage additive pass
at a controlled flow rate. A switch module is then configured to receive the water and
beverage additive from the flow control module, and the switch module provides
individual channels through which the water and beverage additive respectively pass, the
switch module comprising a switch associated with each of the channels through which
the water and beverage additive pass that may be selectively actuated to individually
control the flow of the water and beverage additive through the switch module. A nozzle
is configured to receive the water and beverage additive downstream from the switch
module and provide individual channels through which the water and syrup are dispensed.
A control panel is configured to receive user selection of a mixed beverage or a beverage
additive, and a control unit coupled to the control panel and the switch module selectively
actuates each switch based on the user input received by the control panel.
According to another embodiment of the present invention, a method for
dispensing beverage additives and beverages is disclosed. Water and at least one beverage
additive is received from a plurality of incoming supply lines. The flow of the received
water and beverage additive is controlled with a flow rate device and individually
actuatable switch associated with each incoming supply line. User input on the selection
of a blended beverage is then received and predetermined amounts of the water and
beverage additive are dispensed based on the user input by selectively actuating at least
one of the switches associated with the water and the beverage additive associated with the
selected blended beverage. Additionally, user input on the selection of a beverage additive
is received and a predetermined amount of the beverage additive is dispensed based on the
user input by selectively actuating at least one of the switches associated with the selected
beverage additive.
Various aspects of the present invention may be applicable to both a beverage
dispenser and a method for dispensing beverage additives and beverages. According to an
aspect of the present invention, the control panel is further configured to receive a size
selection from the user. The control panel may further include a removable selection card
that depicts one or more user input options. The removable selection card may be a mylar
card. The control panel further comprises a top off selection, wherein the top off selection
will dispense an additional amount of the last blended beverage dispensed by the beverage
tower when selected. According to another aspect of the present invention, the control
panel comprises a plurality of coupling capacitor sensing elements configured to received
user input. User input is received by the control panel without the user making physical
contact with the control panel. According to yet another aspect of the present invention,
the control unit further comprises a memory configured to store a plurality of beverage
additive shot sizes and a plurality of ratios associated with the different size selections
provided by the control panel, wherein the plurality of ratios define the amount of.
beverage additive to be mixed with a predetermined amount of water for each blended
beverage dispensed by the beverage dispenser. The beverage additive shot sizes and ratios
can be reprogrammed to new beverage additive shot sizes and ratios. The memory is
further configured to store a plurality of beverage additives and an indication as to whether
a blended beverage may be dispensed for each of the plurality of beverage additives. The
memory further includes historical data relating to the use of the beverage dispenser and
default settings that define flavor shot sizes and ratios of a plurality of flavor shots and
blended beverages.
According to another aspect of the present invention, the switch module is
comprised of a unitary block defining the individual channels and configured for securely
coupling to the switch associated with each of the individual channels. According to
another aspect of the present invention, the nozzle comprises a plurality of injectors
configured to dispense the beverage additive received by the nozzle, wherein the plurality
of injectors further comprise a mouth formed in a concave manner extending upwardly
into the plurality of injectors. The nozzle further comprises a plurality of dispensers and a
nozzle cap configured to direct the flow of water dispensed from said dispensers such that
the dispensed water mixes with a beverage additive dispensed by the nozzle at a point
below the nozzle in order to form a blended beverage. The brix ratio of a blended
beverage dispensed by the beverage dispenser does not vary by more than approximately
one degree throughout the blended beverage.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING(S)
Having thus described the invention in general terms, reference will now be made
to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
FIG. 1 illustrates an exemplary setup of a beverage tower according to an illustrative
embodiment of the present invention.
FIG. 2 is a perspective view of a beverage tower according to an illustrative
embodiment of the present invention.
FIG. 3 is a partially exploded view of the various components of a beverage tower
according to an illustrative embodiment of the present invention.
FIG. 4A is a perspective view of the flow control system utilized by a beverage
tower, according to an illustrative embodiment of the present invention.
FIG. 4B is a cross-sectional view of a solenoid utilized by a beverage tower,
according to an illustrative embodiment of the present invention.
FIG. 5 A is a front view of a nozzle block utilized by a beverage tower, according
to an illustrative embodiment of the present invention.
FIG. 5B is a perspective view of a nozzle block utilized by a beverage tower,
wherein certain features internal to the nozzle block are shown in phantom lines,
according to an illustrative embodiment of the present invention.
FIG. 5C is a cross-sectional view of a nozzle block utilized by a beverage tower
taken along lines 5C-5C of FIG. 5B, according to an illustrative embodiment of the
present invention.
FIG. 5D is a schematic cross-sectional view illustrating the operation of a nozzle
block utilized by a beverage tower, according to an illustrative embodiment of the present
invention.
FIG. 6A is a block diagram of a user interface and control cassette utilized by a
beverage tower, according to an illustrative embodiment of the present invention.
FIG. 6B is a perspective view of a user interface device utilized by a beverage
tower, according to an illustrative embodiment of the present invention.
FIG. 7 is a front view of an interface card utilized by a beverage tower, according
to an illustrative embodiment of the present invention.
FIG. 8 is a flowchart of the control logic of a beverage tower operating in a normal
dispense mode, according to an illustrative embodiment of the present invention.
FIG. 9 is a flowchart of the control logic of a beverage lockout check, according to
an illustrative embodiment of the present invention.
FIG. 10 is a flowchart of the control logic of a top-off function of a beverage
tower, according to an illustrative embodiment of the present invention.
FIG. 11 is a flowchart of the control logic of a beverage tower operating in a
programming mode, according to an embodiment of the present invention.
FIG. 12 is a flowchart of the control logic the beverage tower utilized to set the
beverage tower to first default settings, according to an illustrative embodiment of the
present invention.
FIG. 13 is a flowchart of the control logic the beverage tower utilized to set the
beverage tower to second default settings, according to an illustrative embodiment of the
present invention.
FIGS. 14A-B are tables depicting the characteristics of the first and second default
setting of a beverage tower, according to an illustrative embodiment of the present
invention.
FIGS. 15A-E are tables depicting lengths of time that a solenoid needs to remain
open in order to dispense a flavor shot or blended beverage from the beverage tower for
various cup sizes and ratios of flavor syrup to cup size, according to an illustrative
embodiment of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
The present inventions now will be described more fully hereinafter with reference
to the accompanying drawings, in which some, but not all embodiments of the inventions
are shown. Indeed, these inventions may be embodied in many different forms and should
not be construed as limited to the embodiments set forth herein; rather, these embodiments
are provided so that this disclosure will satisfy applicable legal requirements. Like
numbers refer to like elements throughout.
The present invention is described below with reference to block diagrams of
systems, methods, apparatuses and computer program products according to an
embodiment of the invention. It will be understood that each block of the block diagrams,
and combinations of blocks in the block diagrams, respectively, can be implemented by
computer program instructions. These computer program instructions may be loaded onto
a general prapose computer, special purpose computer, or other programmable data
processing apparatus to produce a machine, such that the instructions which execute on the
computer or other programmable data processing apparatus create means for
implementing the functionality of each block of the block diagrams, or combinations of
blocks in the block diagrams discussed in detail in the descriptions below.
These computer program instructions may also be stored in a computer-readable
memory that can direct a computer or other programmable data processing apparatus to
function in a particular manner, such that the instructions stored in the computer-readable
memory produce an article of manufacture including instruction means that implement the
function specified in the block or blocks. The computer program instructions may also be
loaded onto a computer or other programmable data processing apparatus to cause a series
of operational steps to be performed on the computer or other programmable apparatus to
produce a computer implemented process such that the instructions that execute on the
computer or other programmable apparatus provide steps for implementing the functions
specified in the block or blocks.
Accordingly, blocks of the block diagrams support combinations of means for
performing the specified functions, combinations of steps for performing the specified
functions and program instruction means for performing the specified functions. It will
also be understood that each block of the block diagrams, and combinations of blocks in
the block diagrams, can be implemented by special purpose hardware-based computer
systems that perform the specified functions or steps, or combinations of special purpose
hardware and computer instructions.
The inventions may be implemented through an application program running on an
operating system of a computer. The inventions also may be practiced with other
computer system configurations, including hand-held devices, multiprocessor systems,
microprocessor based or programmable consumer electromcs, mini-computers, mainframe
computers, etc.
Application programs that are components of the invention may include routines,
programs, components, data structures, etc. that implement certain abstract data types,
perform certain tasks, actions, or tasks. In a distributed computing environment, the
application program (in whole or in part) may be located in local memory, or in other
storage. In addition, or in the alternative, the application program (in whole or in part)
may be located in remote memory or in storage to allow for the practice of the inventions
where tasks are performed by remote processing devices linked through a communications '
network Exemplary embodiments of the present invention will hereinafter be described
with reference to the figures, in which like numerals indicate like elements throughout the
several drawings.
With reference to FIG. 1, an exemplary setup of a beverage tower 100 in
accordance with the present invention is shown. The beverage tower 100 may be
implemented in a wide variety of settings such as, for example, in a restaurant. As shown
in FIG. 1, the beverage tower 100 may be configured to receive both flavor syrups 105 and
water (H20) 110. It will be understood that a beverage tower 100 in accordance with the
present invention may be capable of receiving many different types of flavorings and/or
beverage additives including such as, for example, tea flavorings, coffee flavorings,
vitamin shots, sweetener shots, etc. For purposes of the present disclosure, one ore more
flavor syrups 105 are provided to the beverage tower 100. The one or more flavor syrups
105 may be supplied to the beverage tower 100 by input tubing, as explained in greater
detail below with reference to FIG. 2. The one or more flavor syrups 105 may further be
supplied from a bag-in-box system, as will be understood by those of ordinary skill in the
art.
Water 110 supplied to the beverage tower 100 may be supplied from any water
source through input tubing, as explained in greater detail below with reference to FIG. 2.
The water 110 may be circulated through a prechiller 115 before it is supplied to the
beverage tower 100. It will be understood that the prechiller 115 may be any suitable
device for lowering the temperature of the water 110 supplied to the beverage tower 100.
Additionally, the prechiller 115 may be incorporated into the beverage tower 100 or,
alternatively, the prechiller 115 may be a separate device. The beverage tower 100 may be
configured to receive non-carbonated and/or carbonated water. In order to receive
carbonated water, the water 110 supplied to the beverage tower 100 may have carbon
dioxide (C02) 120 added to it by a caTbonator 125. The cafbonator 125 may be any
suitable device that is capable of dissolving carbon dioxide 120 in water 110 or any other
liquid or aqueous solution. Carbonated water may be supplied directly to the beverage
tower 100 by the carbonator 125 or, alternatively, the carbonated water may be circulated
through a prechiller 115 before it is supplied to the beverage tower 100. It will be
understood that the water 110 may additionally or alternatively be circulated through a
prechiller 115 before it is supplied to the carbonator 125. It will also be understood that
the carbonator 125 may be incorporated into the beverage tower 100 or, alternatively, the
carbonator 125 maybe a separate device. For purposes of illustrating the present
invention, both carbonated and non-carbonated water are illustrated in FIG. 1 as being
supplied to the beverage tower 100. However, it will be appreciated that, according to the
present invention, both carbonated and non-carbonated water are not required.
According to an aspect of the present invention, the beverage tower 100 may be
capable of dispensing one or more flavor syrups 105 that can be used in the making of
beverages. The beverage tower 100 may also be capable of dispensing a blended beverage
by mixing one or more flavor syrups 105 with water 110. Additionally, the beverage
tower 100 may be capable of dispensing carbonated beverages by adding carbon dioxide
120 to a beverage or by incorporating carbonated water into beverages. It will be
understood by those skilled in the art that the beverage tower 100 can be implemented in
such a way as to be capable of dispensing many different types of flavorings, flavored
beverages, and blended beverages. For instance, different tea flavorings may be provided
to the beverage tower 100 in order to create a variety of blended tea beverages. The
beverage tower 100 may be utilized to dispense various flavorings and beverages
including but not limited to water, tea, coffee, juices, energy drinks, vitamin-fortified
beverages, high fructose com syrup beverages, sucrolose or diet beverages, and aspartame
beverages.
FIG. 2 is a perspective view of the beverage tower 100 according to an illustrative
embodiment of the present invention. The beverage tower 100 may include a base portion
205, a trunk portion 208, and an upper portion 210. Also shown in FIG. 2, the beverage
tower 100 may include a lock and key mechanism 212, a front access panel 215, a top
access panel 220, an electric plug assembly 225, input tubing 230, a user interface panel
235, a nozzle cap 240, and a drip pan 245.
The base portion 205 of the beverage tower 100 may be fixidly or removably
attached to the trunk portion 208. The upper portion 210 may be attached to the trunk
portion 208 of the beverage tower 100 by upper portion binges (hot shown); however, it
will be understood that other methods besides hinges may be used to attach the upper
portion 210 to the trunk portion 208 of the beverage tower 100. For example, a variety of
screws, tabs, snaps, bolts, or other devices could be used to facilitate the attachments,
some of which may be fixed and others of which may be moveable. Hinges are used by
the present invention primarily to allow for easy opening of the beverage tower 100, as
will be explained in greater detail below.
The top access panel 220 may be removably attached on top of both the upper
portion 210 and the top of the trunk portion 208 of the beverage tower 100. The top
access panel 220 may provide protection to internal components of the beverage tower
100, and the top access panel 220 may also prevent the beverage tower 100 from being
opened when it is in place. The top access panel 220 may simply rest on top of the
beverage tower 100 or, alternatively, it may be secured in place on the beverage tower
100. A variety of screws, tabs, snaps, bolts, or other devices could be used to facilitate the
secured attachment of the top access panel 220 to the beverage tower 100 and the
attachment may be a fixed attachment or. a moveable attachment. ■ When the top access
panel 220 is removed, the beverage tower 100 may be considered opened, as explained in
greater detail below.
Additionally, the opening or closing of the beverage tower 100 and/or delivery of
power to the beverage tower 100 may be controlled by the lock and key mechanism 212.
When the lock and key mechanism 212 is unlocked and the top access panel 220 is
removed, the upper portion 210 of the beverage tower 100 may be opened upward (as
shown in FIG. 3), allowing easy access to internal components of the beverage tower.
Additionally, when the upper portion 210 is in an opened position, the front access panel
215 may be removed, allowing additional access to the internal components of the
beverage tower 100. The easy access to internal components of the beverage tower 100
may assist in maintenance and service of the beverage tower 100 and its components. The
front access panel 215 may be removably attached to the trunk portion 208 of the beverage
tower 100, and the front access panel 215 may provide protection to internal components
of the beverage tower 100. The front access panel 215 may be held in place by the upper
portion 210 of the beverage tower 100 or, alternatively, it may be secured in place by any
suitable means such as, for example, screws, tabs, snaps, or bolts. It will be understood
that the opening or closing of the beverage tower 100 and/or delivery of power to the
beverage tower 100 may be controlled by other mechanisms or devices than the lock and
key mechanism 212. For example, the delivery of power to the beverage tower 100 may
be controlled by a power switch or button situated on the beverage tower 100.
Also shown in FIG. 2, the beverage tower 100 may receive electrical power from
an electric plug assembly 225, which may include a standard two or three-prong electric
plug. The electric plug assembly 225 may further include a power transformer that is
capable of receiving a standard electrical power signal such as, for example, a power
signal of approximately 120V (or approximately 240V in European applications) and
supplying the beverage tower 100 with an appropriate power signal. The power signal
provided to the beverage tower 100 may be a relatively low voltage signal such as, for
example, a 12V power signal.
The beverage tower 100 may receive flavor syrup(s) 105 and water 110 through
input tubing 230. The input tubing 230 may be any tubing suitable for transporting a
liquid to the beverage tower 100 such as, for example, rubber or plastic tubing. The input
tubing 230 may include one or more tubes that may or may not be insulated. For example,
the input tubing 230 used to transport water 110 from a prechiller 115 to the beverage
tower 100 may be insulated in order to maintain the water 110 at a desired temperature.
The input tubing 230 may be insulated with any suitable insulation material capable of
maintaining a substance transported through the input tubing 230 at a desired temperature,
as will be understood by those skilled in the art.
A user interface panel 235 or control panel may be utilized to select either a flavor
shot or a blended beverage for a variety of different cup sizes, as explained in greater
detail below with reference to FIGS. 8-10. When a flavor shot or blended beverage is
selected, it is dispensed by the beverage tower 100 through a nozzle block 402, as
explained in greater detail below with reference to FIGS. 4A-5C. After the beverage is
dispensed through the nozzle block 402, its flow may be partially or completed directed by
a nozzle cap 240 into a cup or other container (not shown). Although the nozzle cap 240
is designed to minimize splash, splatter, and overspray of the dispensed flavor shot or
blended beverage, as will be explained below, a drip pan 245 may be provided in the base
portion 205 of the beverage tower 100 to catch any splash, splatter, or overspray by the
beverage tower 100 and any spillover from the cup. The drip pan 245 may further be
removable for emptying and cleaning. It will be understood by those of skill in the art that
a drain may be provided at the bottom of the drip pan 245, and that the drain may transport
any splash, splatter, overspray, or spillover away from the beverage tower 100.
In FIG. 2, the beverage tower 100 is depicted as a G-shaped body that has a
relatively small footprint and is easily transportable. As shown, the beverage tower 100 is
approximately 8 3/8" wide by approximately 11 1/2" deep, and the beverage tower 100 is
approximately 18 3/8" tall. Due to its size, the beverage tower 100 is commonly referred
to as a 2-wide valve tower, as will be understandable by those skilled in the art; however,
it will be understood that the beverage tower 100 of the present invention may be
implemented in many different sizes and configurations. For example, the beverage tower
100 may be integrated into a larger six or eight-wide valve tower. In such a configuration,
the beverage tower 100 may essentially replace two nozzles of the larger beverage tower,
such as the two center nozzles, thereby creating a combined dispenser with additional
nozzles on either side of the beverage tower 100 portion.
FIG. 3 is a partially exploded view of the various components of a beverage tower
100 according to an illustrative embodiment of the present invention. As shown in FIG. 3,
the upper portion 210 is in its opened position, the front access panel 215 has been
removed, and the top access panel 220 has been removed.
FIG. 3 also shows an upper portion access panel 305 in the upper portion 210 of
the beverage tower 100. The upper portion access panel 305 may be opened in order to
provide easy access to the user interface panel 235 and its various components.- The upper
portion access panel 305 may provide protection to the electronics of the user interface
panel 235 and assist in preventing undesirable moisture or leakage associated with the
beverage tower from contacting the various components of the user interface panel 235.
The upper portion access panel 305 may be attached to the upper portion 210 of the
beverage tower 100 by hinges (not shown); however, it will be understood that other
methods besides hinges can be used to attach the upper portion access panel 305 to the
upper portion 210. A variety of screws, tabs, snaps, bolts, or other devices could be used
to facilitate the attachments, some of which may be fixed and others of which may be
moveable. Hinges are used by the present invention primarily to allow for easy access to
internal components; however, other forms of attachments could be advantageous in mat it
allows easy servicing of the user interface panel 235. It will also be appreciated that the
upper portion access panel 305 may be removably attached to the upper portion 210 of the
beverage tower 100.
Many of the internal components of the beverage tower 100 may be seen in FIG. 3
including a flow control block 310 and a solenoid or switching block 315, which is shown
as an acrylic block in this and other figures so that its internal components are partially
visible. Additionally, the internal components of the user interface panel 235 may be seen
in FIG. 3, including an mterface and control cassette 320, an interface card 325, and an
upper portion opening 330. The functionality of each of these components and the
operation of the beverage tower is explained in greater detail below.
In operation, when a flavor syrup(s) 105 enters the beverage tower 100 by the input
tubing 230, the flavor syrup(s) 105 enters the flow control block 310, which includes a
plurality of adjustable orifices (e.g., valves) that define the flow rate of the flavor syrup(s)
105. The flow rate may be individually controlled for each flavor syrup 105 and the flow
rate for each flavor syrup 105 may be set so it remains constant at a set rate for each flavor
syrup. When a flavor syrup exits the flow control block 310, it then flows to the solenoid
block 315 and then from the solenoid block to a nozzle block 402 (FIGS. 4A, 5A-5D) in
the upper portion 210, as discussed below with reference to FIGS. 4A and 5A-5D. The
solenoid block 315 may include a plurality of solenoids that control a gate in the flow path
of each.of the flavor syrups. When a gate is opened, a flavor syrup will be allowed to flow
to the nozzle block 402, where it can be dispensed by the beverage tower 100. The
interface and control cassette 320 may control the actuation of the various solenoids of the
solenoid block 315 based on user input, thereby allowing a user of the beverage tower 100
to select a flavor syrup or beverage to be dispensed from the beverage tower 100. The
functionalities of each of these internal components will be described in greater detail
below. It will be understood water 110 may flow through the beverage tower 100 in the
same manner that a flavor syrup 105 flows through the beverage tower 100.
FIG. 3 also shows the internal components of the user interface panel 235 or .
control panel of the beverage tower 100, which may include an interface and control
cassette 320 and an interface card 325. The internal components of the user interface
panel 235 may be accessed when the upper portion access panel 305 is lifted into an
opened position. The interface and control cassette 320, which maybe a removable
cassette, may be situated inside the upper portion 210 of the beverage tower 100. In order
to provide power to the interface and control cassette 320 and/or to facilitate
communication between the interface and control cassette 320 and other components of
the beverage tower 100 such as, for example, the solenoid block 315, the interface and
control cassette 320 may include a cassette plug 335 that may be connected to an
associated beverage tower plug 340, as shown in FIG. 3. The interface and control
cassette 320 may include a control unit (FIG. 6A) such as, for example, a computing
device that is programmable to provide the control logic for the beverage tower 100, as
will be described in greater detail below with reference to FIG. 6A. Additionally, as
explained in greater detail below with reference to FIGS. 6A-6B, the interface and control
cassette 320 may be capable of receiving user input for the beverage tower 100. It will be
understood that other types of user interface panels may be utilized in accordance with the
present invention as an alternative to the interface and control cassette 320 and the.
interface card 325. Other types of user interface panels may include, for example, one or
more liquid crystal displays (LCD's) or one or more touch screen displays.
Additionally, an interface card 325 or selection card may be inserted between the
interface and control cassette 320 and the front of the upper portion 210 of the beverage
tower 100. The interface card 325 may be a removable card or, alternatively, it may be
affixed inside the upper portion 210 of the beverage tower 100. It will be understood that
the interface card 325 may also be affixed to the front of the upper portion 210 of the
beverage tower 100 rather than being situated inside the upper portion 210. If the
interface card 325 is inserted inside the upper portion 210 of the beverage tower 100, it
may be viewed and accessed through an upper portion opening 330 situated in the front of
the upper portion 210. The interface card 325 may provide indicia identifying the various
flavor syrups and/or beverages available for dispensing from the beverage tower 100, the
available size selections, other user selectable options, as well as marketing indicia. The
indicia may be printed on the interface card 325 and/or may be at least partially formed
integrally into the interface card 325. The flavor syrups and/or beverages corresponding
to that shown on the interface card 325 may be programmed into the interface and control
cassette 320, as explained in greater detail below. When desired, such as when the flavors
provided by the beverage tower 100 are changed and/or the control logic of the interface
and control cassette 320'is changed, a different interface card 325 may be inserted into the .
beverage tower 100. For example, the interface card 325 may be changed as the selection
of flavor shots and beverages dispensed by the beverage tower 100 changes.
It will be understood by those of skill in the art that the interface card 325 and the
interface and control cassette 320 maybe .distinct components as shown in FIG. 3 or,
alternatively, some or all of the aspects of one of the components may be incorporated into
the other component. For example, the ability to display available flavor shots and
beverages may be incorporated into the interface and control cassette 320 by providing a
touch screen display on the interface and control cassette 320 from which a user can both
view and select available flavor shots and beverages. As another example, the interface
card 325 may be disposed remote from the interface and control cassette 320 but include
the ability to receive user input and transmit any received user input to the interface and
control cassette 320. The interface card 325 may be configured to receive user input by
incorporating suitable user input devices into the interface card 325 such as, for example,
push buttons, contact switches, mouse and/or keyboard, touch screen displays, or
capacitive resistance input devices.
FIG. 4A is a perspective view of the flow control system 400 utilized by a
beverage tower 100, according to an illustrative embodiment of the present mvention. The
flow control system may include a flow control block 310, a solenoid block 315, and a
nozzle block 402. In operation, after a flavor syrup 105 or water 110 enters the beverage
tower 100 via input tubing 230, it flows into the flow control block 310 and then to the
solenoid block 315. A solenoid in the solenoid block 315 may be actuated by the interface
and control cassette 320 in order to allow the flavor syrup 105 or water 110 to flow to the
nozzle block 402 for dispense by the beverage tower 100. Although the solenoid block
315 is described herein as being situated downstream from the flow control block 310, it
will be appreciated that the flow control block 310 may be situated downstream from the
solenoid block 315.
The flow control block 310 of the beverage tower 100 may include one or more
adjustable orifices (e.g., valves) 405 or flow rate devices that define the flow rate of the
flavor syrup(s) 105 and water 110 provided to the flow control block 310 by the input
tubing 230. Although valves are shown in FIG. 4A, it will be appreciated that other means
for controlling flow rate may be utilized in accordance with the present invention such as,
for example, one or more sized orifices. The flow control block 310 may provide an
individual channel through which each of the flavor syrup(s) 105 and water 110 may pass
or flow. The input tubing 230 may be coupled to the flow control block 310 of the
beverage tower 100. More specifically, each tube of the input tubing 230 may be coupled
to an associated or corresponding orifice or valve 405 of the flow control block 310. An
orificeor valve 405 may be provided for each flavor syrup 105 or water 110 provided to
the flow control block 310. The flow rate may be individually controlled for each flavor
syrup 105 or water 110 by the orifice or valve 405. Additionally, the flow rate for each
flavor syrup 105 or water 110 may be set so that it remains constant for each flavor syrup
105 or water 110. It will be understood that the flow control block 310 may be any
suitable device for regulating the flow of one or more liquids. It will also be understood
that the one or more orifices or valves 405 of the flow control block 310 may be situated
or positioned in a staggered or offset array, thereby requiring relatively little space and,
consequently, at least partially contributing to a relatively small footprint for the beverage
tower 100.
The orifices or valves 405 of the flow control block 310 maybe constructed from
any suitable materials such as, for example, plastic, rubber, or a combination of plastic and
rubber. The flow control block 310 may also be constructed from any number of suitable
materials such as, for example, plastics, rubber, acrylics, metals, polymers, synthetic
materials, OT a combination of any such materials.
When a flavor syrup 105 or water 110 exits the flow control block 310, it may then
be transported to the solenoid block 315 by solenoid input tubing 415. The solenoid input
tubing 415, which may or may not be insulated, may be any tubing suitable for
transporting a liquid from the flow control block 310 to the solenoid block 315 such as, for
example, rubber or plastic tubing. The solenoid input tubing 415 may be terminated at the
edges of the solenoid block 315, as explained in greater detail below. Alternatively, the
solenoid input tubing 415 may further extend into the solenoid block 315 to one of more
solenoids 410 included within the solenoid block 315. One or more suitable devices such
as, for example, pins, staples, or braces, may secure the solenoid input tubing 415 in place
at the solenoid block 315, Although the flow control block 310 and the solenoid block
315 are depicted as two separate and distinct components of the beverage tower 100, it
will be understood that the flow control block 310 and the solenoid block 315 may be
integrally formed as a single component of the beverage tower 100,
The solenoid block 315 may include one or more solenoids 410 that control a gate
in the flow path of a flavor syrup 105 and/or water 110 through the solenoid block 315. A
solenoid 410 may be provided for each flavor syrup 105 and for water 110. When' a
solenoid 410 is actuated or opened, a flavor syrup 105 or water 110 may be allowed to
flow past the solenoid 410 and through the solenoid block 315 and then exit into output
tubing 420, which carries the flavor syrup 105 or water 110 to the nozzle block 402, where
it can be dispensed by the beverage tower 100. The interface and control cassette 320 may
control the actuation of the various solenoids 410 of the solenoid block 315 based on user
input, thereby allowing a user of the beverage tower 100 to select a flavor syrup 105 or
beverage for dispense from the beverage tower. 100. The control signal from the interface
and control cassette 320 may be provided to the solenoids 410 via the solenoid wires 425,
which may be any type of wire suitable for communicating an electrical signal to the
solenoids 410.
The solenoid block 315 may form a centralized manifold for the array of solenoids
410. Use of a single block such as, for example, an acrylic block may decrease leak points
and help maintain steady flow rates and pressure drops across the solenoid array. An
acrylic block may also be easily machined and, if a clear acrylic block is utilized, the clear
acrylic block may allow for increased visibility of the internal components of the solenoid
block 315, thereby providing for easier trouble shooting of the solenoid block 315. A
plurality of solenoids 410 maybe laid out in a staggered array in the solenoid block 315,
as illustrated. The staggered array may be a unique arrangement of the solenoids 410 that
requires relatively little space, and, consequently, at least partially contributes to a
relatively small footprint for the beverage tower 100. In the illustrative embodiment, the
solenoid block 315 may be an acrylic block to which the plurality of solenoids 410 are
attached, but it will be understood by those skilled in the art that many materials besides
acrylic can be used to construct the solenoid block 315, Each solenoid 410 may include a
coil of wire encased in a housing with a moving plunger or shaft. When electricity is
applied to the coil of a solenoid 410, the resulting magnetic field may attract the plunger,
and pull it into the solenoid body, allowing flavor syrup 105 or water 110 to pass through
the solenoid 410. When electricity is removed, the solenoid plunger may return to its
original position via a return spring or gravity, preventing the flow of a flavor syrup 105 or
water 110 through the solenoid 410. It will be understood by those of skill in the art that a
variety of different solenoids could be utilized in the present invention including, but not
limited to, AC solenoids, DC solenoids, linear open frame solenoids, linear tubular
solenoids, rotary solenoids, or variable positioning solenoids. Each solenoid 410 in the
solenoid block 315 maybe any suitable solenoid such as, for example, a ST-021 solenoid
manufactured by KIP, Inc.
When a flavor syrup 105 or water 110 enters the solenoid block 315 through the
solenoid input tubing 415, the flavor syrup 105 or water 110 may flow to the one or more
solenoids 410 via input channels 412 (FIG. 4B) integrated into the solenoid block 315. It
will be appreciated that the solenoid input tubing 415 may extend into the solenoid block
315 as an alternative to integrating input channels 412 into the solenoid block 315.
Electricity may be applied to the one or more solenoids 410 by way of the •solenoid
electric wires 425, actuating the plunger to allow the flavor syrup 105 or water 110 to flow
past the individual solenoid 410 into output channels 414 {FIG. 4B) integrated into the
solenoid block 315 and then into output tubing 420, which may then carry the flavor syrap
105 or water 110 to the nozzle block 402. Electricity may be applied according to the
control logic of the beverage tower 100, as will be explained in greater detail below. As
shown in FIG. 4A, the output tubing 420 may terminate at the edge of the solenoid block
315; however, it will be appreciated that the output tubing 420 may extend into the
solenoid block 315 as an alternative to integrating output channels 414 into the solenoid
block 315. The output tubing 420 may or may not be insulated and may further be any
tubing suitable for transporting a liquid from the solenoid block 315 to the nozzle block
402 such as, for example, rubber or plastic tubing. One or more suitable devices such as,
for example, pins, staples, or braces, may secure the output tubing 420 in place as it passes
from the solenoid block 315 to the nozzle block 402.
FIG. 4B is a cross-sectional view of a solenoid 410 situated in a solenoid block 315
utilized by a beverage tower 100, according to an illustrative embodiment of the present
invention. The solenoid block 315 may include input channels 412 and output channels
414 for each solenoid 410. The input channels 412 may be connected to the solenoid input
tubing 415 and the output channels 414 may be connected to the output tubing 420 at the
edges of the solenoid block 315. The solenoid 410 is situated operationally opposite the
input and output channels 412, 414 so that its plunger 430 may block the flow of a flavor
syrup 105 or water 110 passing through the solenoid block 315, as described above. The
solenoid 410 may be screwed via a threaded portion 435 into the solenoid block 315;
however, it will be understood that a solenoid 410 may be attached to the solenoid block
315 in a variety of other ways such as, for example, by a bonding material, adhesive
material, or by magnetic force. The plunger 430 may make contact with a solenoid
chamber contact point 440 when the solenoid 410 is not actuated, thereby blocking a
flavor syrup 105 or water 110 from passing through the solenoid block 315. The bottom
of the plunger 430 and/or the top of the solenoid chamber contact point 440 may be
comprised of an elastic material such as, for example, rubber. The elastic material may
assist in forming a seal between the plunger 430 and the solenoid chamber contact point
440 when the solenoid 410 is not actuated to prevent any undesirable leakage. When a
solenoid 410 is actuated, the solenoid plunger 430 may recoil so that it no longer makes
contact with the solenoid chambeT contact point 440, and a flavor syrup 105 or water 110
may be permitted to flow from the input channel 412 to the output channel 414 and out of
the solenoid block 315 at the flow rate defined by the corresponding valve 405 of the flow
control block 310.
According to an aspect of the present invention, the input channel 412 and/or the
output channel 414 may include a bend 445. The bend(s) 445 may be situated in the
channels 412,414 within the solenoid block 315. Additionally, the bend(s) of the input
and output channels 412, 414 may be formed with gradual turns thereby helping to
maintain constant pressure across the solenoid 410 and to avoid unwanted pressure drops
in the solenoid block 315. It will be understood that many different slopes or gradients
may be utilized for the bend(s) 440 such as, for example, a slope of approximately ninety
degrees.
With reference back to FIG. 4A, when a flavor shot 105 or water 110 exits the
solenoid block 315, it may pass through the output tubing 420 to the nozzle block 402.
From the nozzle block 402, the flavor shot 105 or water 110 may be dispensed by the
beverage tower 100. The flavor shot 105 or water 110 may be dispensed by a nozzle 505
(FIGS. 5A-5D) included in the nozzle block 402, as will.be explained in greater detail
below with reference to FIGS. 5A-5D. After being dispensed by the nozzle block 402, the
flavor shot 105 or water 110 may pass through a nozzle cap 240. The nozzle cap 240 may
assist in directing the flow of the dispensed flavor syrup 105 or water 110, thereby
assisting in the prevention of splash, splatter, and/or overspray by the nozzle block 402.
FIG. 5A is a front view of a nozzle block 402 utilized by a beverage tower 100,
according to an illustrative embodiment of the present invention. The nozzle block 402
may be made of acrylic or any other suitable material such as, for example, plastic. As
shown in FIG. 5B, the nozzle block 402 may be made of a clear acrylic. An acrylic block
may also be easily machined and, if a clear acrylic block is utilized, the clear acrylic block
may allow for increased visibility of the internal components of the solenoid block 315,
thereby providing for easier trouble shooting of the solenoid block 315. A nozzle cap 240
and a nozzle 505 may be removably or permanently affixed or connected to the nozzle
block 402. The nozzle 505 and the nozzle cap 240 have been removed from the nozzle
block 402 in FIG. 5A. The nozzle 505 may be permanently affixed to the nozzle block
402 or incorporated into the nozzle block 402. Alternatively, the nozzle 505 may include
a threaded portion that may be screwed or twisted into a corresponding threaded portion
vrithin the nozzle block 402, thereby allowing the nozzle 505 to be removably attached to
the nozzle block 402. It will be understood that a variety of other means may be utilized
to permanently or removably attach the nozzle 505 to the nozzle block 402 such as, for
example, screws, bolts, or adhesive. The inside of the nozzle-cap 240 may contain tabs
(not shown) that may fit into corresponding grooves 510 on the nozzle 505 or nozzle block
402, thereby allowing the nozzle cap 240 to be removably attached to the nozzle 505 or •
nozzle block 402. The nozzle cap 240 may be detached or removed from the nozzle block
402 in order to assist in the performance of maintenance on the nozzle block 402, nozzle
505 and the nozzle cap 240. It will be understood that the nozzle cap 240 may be
connected in a variety of ways other than tabs and corresponding grooves. For example,
the nozzle cap 240 may be connected to the nozzle block 402 or nozzle 505 by screws,
snaps, corresponding threaded grooves, or an adhesive material. It will also be understood
that the nozzle cap 240 may be permanently attached to the nozzle block 402 or nozzle
505.
FIG. 5B is a bottom perspective view of a nozzle block 402 and nozzle 505 utilized
by a beverage tower 100, according to an illustrative embodiment of the present invention.
As shown in FIG. 5B, the nozzle block 402 may additionally include input receptacles 515
that receive or couple to the output tubing 420. Flow channels 517 may receive the flavor
syrup 105 or water 110 from the input receptacles 515 and direct the flow of the flavor
syrup 105 or water 110 to an output opening 518 (FIG. 5C) corresponding to an associated
input opening 519 of the nozzle (FIG. 5C) positioned opposite and coupled to the output
opening 518 of the nozzle block 402 when the nozzle 50S is securely coupled to the nozzle
block 402. The nozzle 505 may additionally include flavor syrup injectors (or flavor shot
dispensers) 520 and water injectors 525 (or water dispensers). The functionality of these
components is described in greater detail below with reference to FIG. 5C.
FIG. 5C is a cross-sectional view of a nozzle block 402 utilized by a beverage
tower 100, according to an illustrative embodiment of the present invention. As shown in
FIG. 5C, the input receptacles 515 may receive a flavor syrup 105 or water 110 from the
output tubing 420, and the input receptacles 515 may then interface with the flow channels
517 that carry the flavor syrup 105 and water 110 through the nozzle block 402 to the
nozzle 505. Additionally, the diameter of the input receptacles 515 may be greater than
the diameter of the flow channels 517 to accommodate the coupling of the output tubing
425 to the nozzle block 402. This decrease in diameter of the flow channels 517 through
the nozzle block 402 may increase by a desired amount the pressure of the transported
flavor syrup 105 or water 110 at the point of dispense of the nozzle block 402. It will be
understood that the decrease in diameter of the flow channels 517 through the nozzle
block 402 may be many different values such as, for example, a decrease in the range of
approximately twenty percent to approximately seventy percent
Additionally, each of the flow channels 517 may include an output opening 518 at
its distal end. The output opening 518 may be positioned at the interface of the nozzle
block 402 and the nozzle 505. Additionally, each of the output openings 518 may be
positioned opposite to and coupled to a corresponding input opening 519 of the nozzle
505. The input openings 519 may be positioned in the nozzle 505 at the interface of the
nozzle 505 and the nozzle block 402. Each of the input openings 519 may additionally be
incorporated into either a flavor syrup injector 520 or a water injector 525 of the nozzle
505, as explained in greater detail below. In operation, a flavor syrup 105 may flow from
a flow channel 517 to a flavor syrup injector 520 via the output opening 518 of the flow
channel 517 and the corresponding input opening 519 of the flavor syrup injector 520.
Similarly, water 110 may flow from a flow channel 517 to a water injector 525 via the
output opening 518 of the flow channel 517 and the corresponding input opening 519 of
the water injector 525.
In operation, when a flavor syrup 105, water 110, or blended beverage is dispensed
by the beverage tower 100, it is dispensed through the nozzle 505. A flavor shot maybe a
controlled dispense of a flavor syrup 105. Flavor shots may be dispensed from the nozzle
505 through one or more flavor syrup'injectors 520 situated in the center portion of the
bottom of the nozzle 505, with each flavor syrup injector 520 opening along the bottom of
the nozzle 505. A single flavor syrup injector 520 may be associated with each flavor
syrup 105 supplied to the beverage tower 100 or, alternatively, each flavor syrup 105 may
be dispensed through a plurality of flavor syrup injectors 520. Additionally, one or more
of the flavor syrup injectors 520 may open at a slight angle towards the center point of the
bottom of the nozzle 505, as explained in greater detail below. Water 110 may be
dispensed from the nozzle 50S through a plurality of water injectors 525 situated in a ring
around the flavor syrup injectors 520 on the bottom of the nozzle 505, as explained in
greater detail below. Alternatively, the openings for the plurality of water injectors 525
maybe situated along the outer side wall of the nozzle 505, and the water injectors 525
may open at a slightly downward angle. As the water injectors 525 dispense water out of
the side of the nozzle 505, the water flow may or may not be directed by the nozzle cap
240, as will be described in greater detail below.
FIG. 5D shows the operation of the nozzle 505 and nozzle cap 240 of a beverage
tower 100, according to an illustrative embodiment of the present invention. When a
flavor shot is dispensed by the beverage tower 100, it may be dispensed from a flavor
syrup injector 520 of the nozzle 505. The flavor syrup injector 520 may dispense the
flavor shot from the bottom of the nozzle 505 at a slight angle 528 from a central
longitudinal axis of the nozzle 505. Additionally, each of the flavor syrup injectors 520
may dispense flavor shots so that they pass through a focal point 530 that may be situated
below, the nozzle 505 and/or the nozzle cap 240. Directing flavor shots at a single focal
point 530 may help to minimize splash, splatter, and overspray. Additionally, it may
provide for easier blending of the beverages dispensed from the beverage tower 100. It
will be appreciated that many different values may be utilized for