Abstract: Disclosed is a composition of a dimensional coating. The composition comprises a reaction product of: a) an acrylic homo-polymer or an acrylic copolymer or a styrene acrylic copolymer, in a range of 60 to 95 percent by weight of the composition, and b) an acrylic hybrid of, acrylic – polyurethane copolymer, or an acrylic-alkyd copolymer, or an acrylic -inorganic copolymer, in a range of 1.0 -20.0 percent by the weight of the composition. The acrylic copolymer or the styrene acrylic copolymer provides wash strength and adhesive strength to the dimensional coating and cohesive strength to the copolymers of the dimensional coating. The acrylic hybrid of, the acrylic–polyurethane copolymer, or the acrylic-alkyd copolymer, or the acrylic -inorganic copolymer provides tack free characteristic to the dimensional coating. The dimensional coating can be applied on fabrics, wood, terracotta, leather, vinyl, composites and wood finishes.
Claims:WE CLAIM:
1. A composition of dimensional coating comprising a reaction product of:
a) an acrylic homo-polymer or an acrylic copolymer or a styrene acrylic copolymer, in a range of 60 to 95 percent, by weight of the composition, and
b) an acrylic hybrid of, acrylic–polyurethane copolymer, or an acrylic-alkyd copolymer, or an acrylic -inorganic copolymer, in a range of 1.0 -20.0 percent, by weight of the composition.
2. The composition of claim 1 further comprises one or more thickening agents in a range of 0.1 to about 5 percent by weight of the composition, to meet an application and post application properties of the dimensional coating.
3. The composition of claim 1 further comprises one or more additives in a range of 0.1 to 10 percent by weight of the composition, to enable film formation and special properties to the dimensional coating.
4. The composition of claim 1 further comprises at least one of one or more pigments or one or more fillers in a range of 1.0 to about 15 percent by total weight of the composition to impart at least one of a color, a glitter, a shimmer, a metallic effect and or a combination thereof to the dimensional coating.
5. The composition of claim 1, wherein the acrylic copolymer or the styrene acrylic copolymer is a self cross-linkable copolymer having Tg in a range of -20 oC to 0 oC.
6. The composition of claim 1, wherein the acrylic homo-polymer is a self cross-linkable homo-polymer having Tg in a range of -20 oC to 0 oC.
7. The composition of claim 5, wherein the acrylic copolymer is: 1) an acrylic copolymer of ethyl acrylate, 2) room temperature curable, and 3) based on amide-azide cross-linking.
8. The composition of claim 1, wherein the acrylic hybrid of the acrylic modified with styrene copolymer and polycarbonate polyurethane is processed through in situ polymerization.
9. The composition of claim 1, wherein the acrylic copolymer or the styrene acrylic copolymer provides wash strength and adhesive strength to the dimensional coating and cohesive strength to the copolymers of the dimensional coating.
10. The composition of claim 1, wherein the acrylic hybrid of, the acrylic – polyurethane copolymer, or the acrylic-alkyd copolymer, or the acrylic -inorganic copolymer provides tack free characteristic to the dimensional coating.
11. The composition of claim 1, wherein the dimensional coating is applied on fabrics, wood, terracotta, leather, vinyl, composites and wood finishes, Paper, Glass, Metal, Concrete, Ceramics, Plaster of Paris, plastics, polymer articles, polymer composites, and Skin.
12. The composition of claim 1 is used as an adhesive on a substrate selected from a group comprising woven or non woven fibers, leather and textile and a combination thereof.
, Description:FORM 2
THE PATENTS ACT, 1970
(39 of 1970)
&
THE PATENT RULES, 2003
COMPLETE SPECIFICATION
(See Section 10 and Rule 13)
Title of invention:
TACK FREE DIMENSIONAL COATING COMPOSITION
APPLICANT:
Pidilite Industries Limited
A Company Incorporated in India
Having Address:
Regent Chambers, 7th Floor,
Jamnalal Bajaj Marg, 208, Nariman Point,
Mumbai –400021, Maharashtra, India
The following specification describes the invention and the manner in which it is to be performed.
TECHNICAL FIELD
[001] The present subject matter described herein, in general, relates to a field of coating composition and more particularly to a dimensional coating composition, wherein the dimensional coating composition is tack free and having improved wash resistance.
BACKGROUND
[002] The embroidery industry has undergone many changes in terms of techniques, designs, applications, and efforts put in by craftsman. To bring in a new wave of easy and friendly art, there is a scope to introduce a unique way of beautifying fabrics. The idea is to replace embroidery or decorative stitches made with a thread with an easy-to-use and Do It Yourself (DIY) product. A liquid based coating composition to be used on all kinds of fabrics like Cotton, Tericot, Poplin, Chiffon, Polyester, and Georgette instead of decorative stitches is required. The ideal requirement is to have a unique polymer coating composition with zero tack after drying and not affected by repeated washing. The coating composition should also be suitable for application on surfaces like wood, terracotta, leather, vinyl, composites, and other similar surfaces as well.
[003] The coating composition present in the art, after application on the surface, and further after usage do not give an aesthetic appeal for longer duration. In prior art, the fabric applied with coating composition, when stacked, the coating composition may get peel off due to lack of adhesive and cohesive strength of the coating composition. Hence, an improved coating composition with optimum adhesive and cohesive strength to provide a tack free application is required.
SUMMARY
[004] This summary is provided to introduce concepts related to composition of dimensional coating, and the concepts are further described below in the detailed description. This summary is not intended to identify essential features of the claimed subject matter nor is it intended for use in determining or limiting the scope of the claimed subject matter.
[005] In one implementation, a composition of dimensional coating is disclosed. The composition of the dimensional coating comprises a reaction product of: a) an acrylic homo-polymer or an acrylic copolymer or a styrene acrylic copolymer, in a range of 60 to 95 % by weight of the composition, and b) an acrylic hybrid of, acrylic – polyurethane copolymer, or an acrylic-alkyd copolymer, or an acrylic -inorganic copolymer, in a range of 1.0 -20.0 % by total weight of the composition. The acrylic copolymer may be: 1) an acrylic copolymer of ethyl acrylate, 2) room temperature curable and 3) based on amide-azide cross-linking. The composition of the dimensional coating further comprises one or more thickening agents in a range of 0.1 to about 5 % by total weight of the composition. The one or more thickening agents may be added to meet application properties and post application properties of the dimensional coating. The composition of the dimensional coating further comprises one or more additives in a range of 0.1 to 10 % by total weight of the composition, to enable film formation and to provide special properties to the dimensional coating. The composition further comprises at least one of, one or more pigments and/or one or more fillers, in a range of 1.0 % to about 15 % by total weight of the composition. The one or more pigments and/or one or more fillers may be added to the composition of the dimensional coating to impart at least one of a color, a glitter, a shimmer, a metallic effect and or a combination thereof, to the dimensional coating. The acrylic copolymer or the styrene acrylic copolymer is a self cross-linkable copolymer having Tg in a range of -20 oC to 0 oC.
DETAILED DESCRIPTION
[006] Before the present process and composition are described, it is to be understood that this disclosure is not limited to particular methodologies and ranges, as described, as these methodologies and ranges may vary within the specification indicated. It is also to be understood that a terminology used in the description is for the purpose of describing particular versions or embodiments only, and is not intended to limit the scope of the present disclosure, which will be limited only by the appended claims. The words "comprising," "having," "containing," and "including," and other forms thereof, are intended to be equivalent in meaning and be open ended in that an item or items following any one of these words is not meant to be an exhaustive listing of such item or items, or meant to be limited to only the listed item or items. The disclosed embodiments are merely exemplary methods of the disclosure, which may be embodied in various forms.
[007] The features of the invention are discussed herein in detail, though the present disclosure is not limited to these embodiments. Constituting elements in the embodiments include elements easily achieved by a person skilled in the art, or elements being substantially equivalent to those elements. The present disclosure aims to provide solution to the shortcomings of the prior art and advantageously provide simple chemical modifications of the dimensional coating ingredients to achieve enhanced wash resistance and tack free characteristic in an economical manner.
[008] According to an embodiment of the present disclosure, a composition of a dimensional coating is disclosed. The composition of the dimensional coating may comprise a reaction product of: a) an acrylic homo-polymer or an acrylic copolymer or a styrene acrylic copolymer, and b) an acrylic hybrid of, acrylic–polyurethane copolymer or an acrylic-alkyd copolymer or an acrylic-inorganic copolymer. The acrylic homo-polymer may be a self cross-linkable homo-polymer having Tg in a range of -20 oC to 0 oC. The acrylic copolymer or the styrene acrylic copolymer may be a self cross-linkable copolymer having Tg in a range of -20 oC to 0 oC. In one embodiment, the composition of the dimensional coating may comprise the reaction product of: a) the acrylic homo-polymer or acrylic copolymer or a styrene acrylic copolymer, in a range of 60 to 95 percent by total weight of the composition, and b) an acrylic hybrid of, acrylic–polyurethane copolymer or an acrylic-alkyd copolymer or an acrylic -inorganic copolymer, in a range of 1.0 -20.0 percent by total weight of the composition.
[009] The acrylic copolymer or the styrene acrylic copolymer may be a self cross-linkable copolymer having Tg in a range of -20oC to 0oC. In one embodiment, the acrylic copolymer may be selected from a group comprising: 1) an acrylic copolymer of ethyl acrylate, 2) room temperature curable and 3) based on amide-azide cross-linking. The acrylic hybrid polymer may be selected from the acrylic hybrid of the acrylic modified with styrene copolymer and/ or polycarbonate polyurethane copolymer. In one embodiment the acrylic hybrid polymer selected from the acrylic hybrid of the acrylic modified with styrene copolymer and/ or polycarbonate polyurethane copolymer may be processed through in situ polymerization.
[0010] In another embodiment, the acrylic homo-polymer or the acrylic copolymer or the styrene acrylic copolymer may be selected from the acrylic homo-polymer, the acrylic copolymer, and the styrene acrylic copolymer having varying glass transition temperature. The acrylic homo-polymer or the acrylic copolymer or the styrene acrylic copolymer may be processed with conventional emulsion polymerization or sequentially polymerization process, with self cross-linkable polymers, at room temperature or higher than room temperature in order to prepare the composition of dimensional coating. The acrylic homo-polymer or the acrylic copolymer or the styrene acrylic copolymer may be processed with self cross-linkable polymers of azide-amide, acetyl acetoxy-diamine, and/or self-cross-likable polymers of similar structures in order to prepare the composition of dimensional coating.
[0011] Still in another embodiment, the polycarbonate or polyester or polyether polyurethane water borne dispersion may be simultaneously added in an atmosphere of copolymerization of acrylic homo monomers and/or acrylic co-monomers and/or styrene acrylic co-monomers. In another embodiment, aqueous silica dispersion may be simultaneously added into copolymerization reaction of acrylic co-monomers or acrylic-styrene co-monomers, further resulting in acrylic or acrylic styrene-silica hybrid polymer.
[0012] The acrylic copolymer or the styrene acrylic copolymer of the composition may provide wash strength/wash resistance and an adhesive strength to the dimensional coating, and cohesive strength to other copolymers of the dimensional coating. The other copolymers of the dimensional coating may comprise the acrylic hybrid of the acrylic modified with styrene copolymer and/ or polycarbonate polyurethane copolymer. The acrylic hybrid of, the acrylic- polyurethane copolymer, may provide a tack free characteristic to the dimensional coating.
[0013] The composition of the dimensional coating may further comprise one or more thickening agents, in a range of 0.1 to about 5 percent by total weight of the composition of the dimensional coating, to meet an application and post application properties of the dimensional coating. The one or more thickening agents may be selected from a group comprising: cellulosic, alkali swellable and associative thickening agents.
[0014] The composition of the dimensional coating may further comprise one or more additives, in a range of 0.1 to 10 percent by weight of the composition, to enable a film formation of the dimensional coating, and to impart special properties to the dimensional coating. The one or more additives may be selected from a group comprising Silicone oil, wax dispersion, silanes, defoaming agent, coalescing agent, wetting agent, plasticizer, and pH neutralizing agent. The composition of the dimensional coating may further comprise at least one of one or more pigments and/or one or more fillers, in a range of 1.0 to about 15 percent by weight of the composition. The one or more pigments may be added to the composition of the dimensional coating to impart at least one of a colour, a glitter, a shimmer, a metallic effect, or a combination thereof to the dimensional coating. The one or more pigments may be selected from a group comprising TiO2, Red Oxide, Yellow Oxide, Pigment Red, Pigment Blue, Pigment Yellow, Pigment Green, Pigment Black, Mica Coated Pigments; Polymer coated Pigments and the like. The one or more fillers may be selected from a group comprising Calcium carbonate, Talc, Barytes, Silica and the like.
[0015] According to an embodiment of the present disclosure, the dimensional coating may be applied on fabrics, wood, terracotta, leather, vinyl, composites and wood finishes. The dimensional coating may be used as an adhesive on a substrate selected from a group comprising woven or non woven fibers, leather and textile, or a combination thereof. The dimensional coating may also be applied on substrates comprising paper, glass, metal, concrete, ceramics, plaster of paris, plastics, and polymers of different chemistries, skin and the like.
[0016] In one embodiment, the dimensional coating of the present disclosure provides easy and friendly art, and a unique way of beautifying the fabrics. Embroidery or decorative stitches made with thread can be replaced by the dimensional coating which is an easy-to-use and do it yourself product. The dimensional coating is a liquid or water based coating for application on variety of substrates. The variety of substrates may include but not limited to all kinds of fabrics like Cotton, Tericot, Poplin, Chiffon, Polyester, Georgette and the like. The dimensional coating has a unique polymer composition with zero tack after drying and not affected by repeated washing. The dimensional coating is also suitable for application on surfaces like wood, terracotta, leather, vinyl, composites and other surfaces. The composition of the dimensional coating may have an adhesive and cohesive strength such that the dimensional coating could be stacked liner and still retain an aesthetic of design. The possibility of soiling of the dimensional coating is extremely less and the tack has been minimized to almost zero.
[0017] In one embodiment, the dimensional coating has a zero tack after drying and without affecting the wash resistance of the dimensional coating. The dimensional coating is practically tack-free and does not affect a wash resistance and no peeling off at high film deposition coating in a number of washes. The composition on application and usage would have aesthetic appeal for longer duration. The dimensional coating applied fabric could be stacked without peel off due to optimum adhesive and cohesive strength of the dimensional coating. The coatings can be applied on all kinds of fabrics like Cotton, Tericot, Poplin, Chiffon, Polyester, Georgette and other fabrics. The dimensional coating is also suitable for application on surfaces like wood, terracotta, leather, vinyl, composites and other surfaces.
[0018] According to an exemplary embodiment, working examples of preparation of composition of the dimensional coating is described below. The working examples are presented to illustrate the composition of the dimensional coating and working of the present disclosure. A process used for preparation of the dimensional coating is known in the prior art and hence can be well understood from the examples 1 to 4 provided below.
EXAMPLE - 1
[0019] Initially, 250 gm of deionised water, and 6.3 gm of Spectra 25 P (AE3) are charged to a reaction kettle of 1 liter capacity. The reaction kettle is made up of glass. The reaction kettle is heated to 83 deg C. A monomer pre-emulsion consisting of 130 gm deionised water, 1.7 gm of Spectra 25 P (AE3), 242 gm of Methyl Methacrylate (MMA), 242 gm of Butyl acrylate (BA), 16 gm of Methacrylic acid (MAACID) and 8 gm of N-methylol acrylamide (NMA, 50% aqueous solution) is prepared . At 83 deg C, 4 % of the monomer pre-emulsion so prepared is added as a seed monomer to the reaction kettle to initiate nucleation stage, followed by an initial catalyst solution. The initial catalyst solution contains 2.8 gm Potassium per Sulphate (PPS) dissolved in 70 gm deionised water. After completion of the nucleation stage, remaining monomer pre-emulsion is fed to the reaction kettle with addition of the monomer pre-emulsion carried out for 3.0 hours. After addition of the monomer pre-emulsion, digestion of contents in the reaction kettle is continued for 30 minutes at 85 - 90 deg C. Post digestion, reaction contents of the reaction kettle are cooled to 30-45 deg C over the period of 30 - 60 minutes. 7 gm of Liquor ammonia (20.0 % purity) is added to adjust pH of the reaction contents so cooled, in a range of 7.5 - 8.5. After pH adjustment, 6 gm Diethylene Glycol (DEG) mixed with 6 gm deionised water is added to the reaction content to obtain an emulsion polymer to be used further in preparation of dimensional coating. The emulsion polymer is further diluted with 12.2 gm deionised water to use in preparation of the dimensional coating. Emulsion polymer has total solid content of 51.0 % and Brook field viscosity of 350 PS.
EXAMPLE - 2
[0020] Initially, 190 gm of deionised water, 28 gm of external seed (Methyl Methacrylate (MMA)-Butyl acrylate (BA) emulsion copolymer with 35.0 % solids and 40 - 70 nm particle size) are charged to a 1 liter capacity glass reaction kettle. The contents of the reaction kettle are heated up to 82 deg C. A monomer pre-emulsion consisting of 212 gm deionised water, 10.2 gm Calfax DB 45 (AE1), 6.5 gm Rhodoline WA 40 (NE1), 329 gm Ethyl acrylate (EA), 38 gm Methyl methacrylate (MMA), 6 gm Acrylic acid (AACID) and 6.6 gm Diacetone acrylamde (DAAM) is prepared. Catalyst solution containing 1.8 gm of Potassium persulphate (PPS) and 50 gm of deionised water is prepared. Monomer pre-emulsion and catalyst solution is simultaneously fed to the reaction kettle with monomer pre-emulsion addition for 2.5 hours and catalyst solution addition for 3 hours. After addition step, digestion of the contents of the reaction kettle is continued for 30 minutes and reaction contents of the reaction contents are cooled gradually to 76 deg C over a period of 30 minutes. At 76 deg. c., solution 1 is added. This solution 1 is prepared by mixing 1 gm iron sulphate heptahydrate 1.0 % solution with 1 gm of EDTA .2Na 2.0 % solution. The solution1 is added to the reaction contents so cooled. After addition of the solution 1, feeding of two separate mixtures beginning at the same time is carried out for 30 minutes simultaneously to a reaction mixture. The first mixture is a solution of 1.2 gm t-Butyl Hydro-peroxide (t-BHP) dissolved in 10.8 gm deionised water. The second mixture is a solution of 0.6 gm Sodium Meta bi-sulphite (SMBS) dissolved in 15.4 gm deionised water. The reaction mixture is held at 76 deg C for 30 minutes and then cooled to 30 - 45 deg C. 8 gm of liquor ammonia (20.0 % purity) is used to adjust pH of the reaction mixture in a range of 7.5 - 9.5. Further 3.3 gm Adipic dihydrazide (ADH) is mixed with 20 gm deionised water to prepare dispersion of ADH. After pH adjustment, the dispersion of ADH is added to the reaction mixture to prepare an emulsion polymer to be used further to prepare dimensional coating. The emulsion polymer is diluted with 60.6 gm of deionised water for further use to prepare dimensional coating. The emulsion polymer has total solid content of 40.0 % and Brookfield viscosity of 10 cps.
EXAMPLE - 3
[0021] Initially, 190 gm of deionised water, 28 gm of external seed (MMA–BA emulsion copolymer with 35.0 % solids and 40 - 70 nm particle size) are charged to a 1 liter capacity reaction kettle. The reaction kettle is made up of glass. The reaction kettle with above said contents is heated to 82 deg C. A monomer pre-emulsion is prepared by mixing: 212 gm of deionised water, 10.2 gm of Calfax DB 45 (AE1), 6.5 gm of Rhodoline WA 40 (NE1), 291 gm of Ethyl acrylate (EA), 76 gm of Methyl methacrylate (MMA), 6 gm of Acrylic acid (AACID) and 6.6 gm of Diacetone acrylamde (DAAM). Catalyst solution is prepared by mixing 1.8 gm of Potassium persulphate (PPS) and 50 gm deionised water. Monomer pre-emulsion and catalyst solution is simultaneously fed to the reaction kettle with monomer pre-emulsion addition for 2.5 hours and catalyst solution addition for 3 hours. After addition step, digestion of the contents of the reaction kettle is continued for 30 minutes. After digestion step, reaction contents of the reaction kettle are gradually cooled to 76 deg C over a period of 30 minutes. At 76 deg C, 1 gm of iron sulphate hepta hydrate 1.0 % solution mixed with 1 gm of EDTA. 2Na 2.0 % solution is added to the reaction contents. Further, two separate mixtures are fed simultaneously, to the reaction contents, over a period of 30 minutes, to prepare a reaction mixture. The first mixture is a solution of 1.2 gm t-Butyl hydro-peroxide (t-BHP) dissolved in 10.8 gm of deionised water. The second mixture is a solution of 0.6 gm of Sodium Meta bi-sulphite (SMBS) dissolved in 15.4 gm of deionised water. The reaction mixture is held at 76 deg C for 30 minutes, and the reaction mixture is cooled to 30 - 45 deg C. Further, pH of the reaction mixture so cooled is adjusted in a range of 7.5 - 9.5 by using 8 gm of liquor ammonia (20.0 % purity). Post pH adjustment, 3.3 gm of Adipic dihydrazide (ADH) mixed with 20 gm deionised water is added to the reaction mixture to prepare an emulsion polymer. The emulsion polymer is further diluted with 60.6 gm deionised water to further use in preparation of dimensional coating. The emulsion polymer has total solid content of 40.5 % and Brookfield viscosity of 20 cps.
EXAMPLE- 4
[0022] At first, 250 gm of deionised water, 50 gm of external seed (MMA–BA emulsion copolymer with 35.0 % solids and 40-70 nm particle size), 0.1 gm defoamer BYK 024 are charged to a 1 liter capacity glass reaction kettle are charged. The contents of the reaction kettle are heated to 82 deg C. A monomer pre-emulsion is prepared by mixing 170 gm of deionised water, 21.5 gm Rhodopan LX 28 (AE2), 0.1 gm of defoamer BYK 024, 184 gm of Methyl methacrylate (MMA), 48 gm of Styrene (STY), 66.6 gm of 2 Ethyl hexyl acrylate (2-EHA), 4.4 gm of Methacrylic acid (MAACID), 8.8 gm of N-methylol acrylamide (50 % aqueous solution) NMA, 4.4 gm of Diacetone acrylamde (DAAM) and 4.4 gm of Silquest A171 (SA171). PUD mixture consisting 62.2 gm PUD (Incorez 830 / 140 - Waterborne Polyurethane dispersion) and 30 gm deionised water is prepared. A catalyst solution-1 is prepared by mixing 0.6 gm of Potassium persulphate (PPS) and 20 gm of deionised water. At 82 deg C, a catalyst solution-2 of 0.3 gm Potassium persulphate (PPS) dissolved in 10 gm of deionised water is added to the reaction kettle. After addition of the catalyst solution, the monomer pre-emulsion, PUD mixture and the catalyst solution-1 are simultaneously fed to the reaction kettle with monomer pre-emulsion and PUD mixture addition for 4.5 hours and catalyst solution addition for 4.75 hours. After addition step, digestion of contents of the reaction kettle is continued for 30 minutes, and reaction contents of the reaction kettle are cooled gradually to 70 deg C over a period of 30 minutes. At 70 deg C, 0.5 gm iron sulphate hepta hydrate 2.0 % solution is added to the reaction contents so cooled. After addition of the iron sulphate hepta hydrate, two separate mixtures are fed simultaneously for 30 minutes; to reaction mixture. A first mixture is a solution of 0.4 gm t-Butyl hydro-peroxide (t-BHP) dissolved in 5 gm of deionised water. The second mixture is a solution of 0.4 gm of Sodium metabisulphite (SMBS) dissolved in 10 gm of deionised water. The reaction mixture is held at 70 deg C for a period of 30 minutes and cooled to 30 - 45 deg C. Liquor ammonia ( 20.0 % purity ) 8 gm is used to adjust the pH of the so cooled reaction mixture in a range of 7.5 - 9.0. Post adjustment of pH, 2.2 gm of Adipic dihydrazide (ADH) mixed with 16 gm deionised water is added to the reaction mixture to prepare an emulsion polymer. The emulsion polymer is diluted with 37.1 gm of deionised water to further use in preparation of dimensional coating. The emulsion polymer has total solid content of 36.0% and Brookfield viscosity of 30 cps.
[0023] According to an embodiment of the present disclosure, the emulsion polymers so prepared in Examples 1 to 4 are further used in combination with other chemicals to prepare the dimensional coating. Table 1 shown below describes the combination of chemicals used in composition of the dimensional coating.
[0024] A tack measurement test is applied to test the dimensional coating properties as described herein. Sample of the dimensional coating is applied on a cotton cloth by using a squeeze bottle in horizontal and vertical manner. Further, the cotton cloth with the dimensional coating applied on is kept for curing for two days. After curing for two days, the cotton cloth is folded in such a way that the application part of the dimensional coating touches each other. A weight of 1 kg is kept on the folded cloth for 24 hours. After completing 24 hrs, the cloth is unfolded and the dimensional coating is checked for cracking sound against standard sample. The cracking sound is compared with the standard sample. Tack rating varies between 1 – Very Tacky to 10- No Tack. The test is repeated using different fabrics like Polycoat, Poplin Polyester, Chiffon, Georgette and other types of fabrics.
[0025] Further, wash resistance of the dimensional coating is also tested for each sample from Sample 1 to Sample 7 as described herein. The cloth with the dimensional coating applied on it as described above and after curing the dimensional coating for three days, the wash resistance test is applied on the dimensional coating. In wash resistance test, the cloth is washed in the washing machine using a washing powder (For example: surf™ used in these tests). The wash resistance test is repeated for n number of cycles till the wash resistance test fails. The number of cycles passed for the wash resistance test for samples 1 to 7 of the dimensional coating is mentioned in Table 1 below.
[0026] Table 1: Dimensional coating samples 1 to 7 composition with the test results
Sr. No. Raw material Sample 1
% content
Sample 2
% content
Sample 3
% content
Sample 4
% content
Sample 5
% content
Sample 6
% content
Sample 7
% content
1 Emulsion polymer from Example 1 69.36 - 69.36 - - - -
2 Acronal PA 510 (BASF) - 70.36 - - - - -
3 Emulsion polymer from Example 4 18.68 18.68 - 18 18 25.88 23.81
4 Lubrizol 2968 - - 18.68 - - - -
5 Emulsion polymer from Example 3 - - - 68.04 - - -
6 Emulsion polymer from Example 2 - - - - 68.04 60.16 62.23
7 Proxel GXL 0.2 0.2 0.2 0.2 0.2 0.2 0.2
8 Aquacer 539 2.76 2.76 2.76 2.76 2.76 2.76 2.76
9 Glitter Powder 8 8 8 8 8 8 8
10 Acrylic Thickner 1 3 1 3 3 3 3
Total 100 100 100 100 100 100 100
Tack Rating 5 9 5 6 7 9 9
Wash Resistance 4th Cycle Pass 1st Cycle Pass 4th Cycle Pass 13thCycle Pass 13thCycle Pass 11thCycle Pass 14th Cycle Pass
[0027] The sample 7 was then tested along with similar comparative products from Tulip™ and Plaid™ commercially available products in USA for comparison. The results are provided in the following Table 2. It is clearly observed that although comparative commercial products have very good wash resistance, but the comparative commercial products showed high tack rating. Table 2 shows Test results for analysis of comparative commercial products.
Table 2: Test results for analysis of comparative commercial products
Sr. No. Comparative Products, Properties Tulip™ Plaid™ Sample 7
1 Tack Rating 4 2 9
2 Wash Resistance 14th Cycle Pass 14th Cycle Pass 14th Cycle Pass
[0028] Exemplary embodiments discussed in the present disclosure may provide certain advantages. Though not required to practice aspects of the present disclosure, these advantages may further include as described below.
[0029] The composition of the dimensional coating is a blend of two unique copolymers or a blend of one or more homo-polymers and one or more hybrid-co-polymers.
[0030] The dimensional coating is tack-free after stipulated time of drying after the application.
[0031] The dimensional coating is unaffected by repeated washing and has improved wash resistance over prior art dimensional coating compositions.
[0032] The dimensional coating is a tack free coating with desired flexibility.
[0033] The composition of the dimension coating comprises copolymers which cure without affecting shade of pigments and colorants of the dimensional coating.
[0034] The composition of the dimensional coating comprises self cross-linkable copolymers, and the dimensional coating has desired softness.
[0035] Even though certain embodiments of the invention have been disclosed for purpose of illustration, it will be evident that various combination and modification may be made therein without departing from the principles of the inventions. It is to be distinctively understood that the foregoing descriptive matter is to be interpreted merely as illustrative of the disclosure and not as a limitation.
[0036] Although the composition of the dimensional coating has been described in language specific to the specific structures, processes/methods, it is to be understood that the appended claims are not necessarily limited to the specific processes described. Rather, the specific structures and processes/methods are disclosed as examples of the composition of the dimensional coating.
| # | Name | Date |
|---|---|---|
| 1 | 3540-MUM-2015-RELEVANT DOCUMENTS [29-06-2023(online)].pdf | 2023-06-29 |
| 1 | Form 3 [15-09-2015(online)].pdf | 2015-09-15 |
| 2 | 3540-MUM-2015-RELEVANT DOCUMENTS [29-09-2022(online)].pdf | 2022-09-29 |
| 2 | Description(Complete) [15-09-2015(online)].pdf | 2015-09-15 |
| 3 | Form 26 [06-09-2016(online)].pdf | 2016-09-06 |
| 3 | 3540-MUM-2015-RELEVANT DOCUMENTS [25-10-2021(online)].pdf | 2021-10-25 |
| 4 | 3540-MUM-2015-Power of Attorney-090916.pdf | 2018-08-11 |
| 4 | 3540-MUM-2015-IntimationOfGrant29-06-2020.pdf | 2020-06-29 |
| 5 | 3540-MUM-2015-PatentCertificate29-06-2020.pdf | 2020-06-29 |
| 5 | 3540-MUM-2015-Form 1-140316.pdf | 2018-08-11 |
| 6 | 3540-MUM-2015-FORM 13 [18-03-2020(online)].pdf | 2020-03-18 |
| 6 | 3540-MUM-2015-Correspondence-140316.pdf | 2018-08-11 |
| 7 | 3540-MUM-2015-RELEVANT DOCUMENTS [18-03-2020(online)].pdf | 2020-03-18 |
| 7 | 3540-MUM-2015-Correspondence-090916.pdf | 2018-08-11 |
| 8 | 3540-MUM-2015-FER.pdf | 2019-04-30 |
| 8 | 3540-MUM-2015-CLAIMS [30-10-2019(online)].pdf | 2019-10-30 |
| 9 | 3540-MUM-2015-COMPLETE SPECIFICATION [30-10-2019(online)].pdf | 2019-10-30 |
| 9 | 3540-MUM-2015-OTHERS [30-10-2019(online)].pdf | 2019-10-30 |
| 10 | 3540-MUM-2015-FER_SER_REPLY [30-10-2019(online)].pdf | 2019-10-30 |
| 10 | 3540-MUM-2015-FORM-26 [30-10-2019(online)].pdf | 2019-10-30 |
| 11 | 3540-MUM-2015-FER_SER_REPLY [30-10-2019(online)].pdf | 2019-10-30 |
| 11 | 3540-MUM-2015-FORM-26 [30-10-2019(online)].pdf | 2019-10-30 |
| 12 | 3540-MUM-2015-COMPLETE SPECIFICATION [30-10-2019(online)].pdf | 2019-10-30 |
| 12 | 3540-MUM-2015-OTHERS [30-10-2019(online)].pdf | 2019-10-30 |
| 13 | 3540-MUM-2015-CLAIMS [30-10-2019(online)].pdf | 2019-10-30 |
| 13 | 3540-MUM-2015-FER.pdf | 2019-04-30 |
| 14 | 3540-MUM-2015-Correspondence-090916.pdf | 2018-08-11 |
| 14 | 3540-MUM-2015-RELEVANT DOCUMENTS [18-03-2020(online)].pdf | 2020-03-18 |
| 15 | 3540-MUM-2015-Correspondence-140316.pdf | 2018-08-11 |
| 15 | 3540-MUM-2015-FORM 13 [18-03-2020(online)].pdf | 2020-03-18 |
| 16 | 3540-MUM-2015-Form 1-140316.pdf | 2018-08-11 |
| 16 | 3540-MUM-2015-PatentCertificate29-06-2020.pdf | 2020-06-29 |
| 17 | 3540-MUM-2015-IntimationOfGrant29-06-2020.pdf | 2020-06-29 |
| 17 | 3540-MUM-2015-Power of Attorney-090916.pdf | 2018-08-11 |
| 18 | Form 26 [06-09-2016(online)].pdf | 2016-09-06 |
| 18 | 3540-MUM-2015-RELEVANT DOCUMENTS [25-10-2021(online)].pdf | 2021-10-25 |
| 19 | Description(Complete) [15-09-2015(online)].pdf | 2015-09-15 |
| 19 | 3540-MUM-2015-RELEVANT DOCUMENTS [29-09-2022(online)].pdf | 2022-09-29 |
| 20 | Form 3 [15-09-2015(online)].pdf | 2015-09-15 |
| 20 | 3540-MUM-2015-RELEVANT DOCUMENTS [29-06-2023(online)].pdf | 2023-06-29 |
| 1 | 3540_30-04-2019.pdf |