Abstract: Autoclave aerated concrete block wall horizontal reinforcement Of fibre glass mesh with aperture size10mm x 10mm, tensile strength of 20-25 KN/M with high modulus proprietary alkaline resistant chemical coating which has a melting point of >250°C. AAC blocks are eco-friendly as they are lightweight hence they help in saving structural steel. They possess good compressive strength. AAC block masonry done with thin bed mortar or thin joint mortar has higher compressive strength than AAC blocks. TBM- Reinforcement is physically lightweight and thin. It has excellent tensile strength & alkaline resistance which helps in controlling the crack formation. TBM- Reinforcement is manufactured from high tensile silica fibre strands of glass which is specially coated with high modulus proprietary alkaline resistant chemical. It has been designed for bonding and strengthening the AAC block masonry work.
DESCRIPTION TBM-REINFORCEMENT
(Autoclaved Aerated Concrete block wall horizontal reinforcement Of fibreglass mesh).
BACKGROUND
1. TBM - Reinforcement has been tested successfully at facilities like BTRA, Mumbai & TRI Environmental; USA.
2. The statements in this section merely provide background information related to the present disclosure.
3. The present disclosure broadly relates to TBM - Reinforcement for AAC Block Masonry
This invention relates to an Autoclave aerated concrete block wall horizontal reinforcement of fibreglass mesh, which lay horizontally on thin bed mortar surface after mortar lay on AAC block. This reinforcement of fibreglass mesh coated with the high modulus proprietary alkaline resistant chemical.
4. Reinforcement size as per AAC block width or less 10mm than block width example for 100mm AAC Block require 90mmTBM - Reinforcement, 125 mm AAC block requires 115mm TBM - Reinforcement. 150mm AAC block requires 140mm TBM - Reinforcement, 200mm AAC block requires 190mm TBM - Reinforcement, etc.
5. AAC block wall masonry don't have tensile strength. TBM-reinforcement gives tensile strength to AAC block wall. It restricts crack formation due to shrinkage property of AAC block and help during seismic and wind.
6. It is Lightweight, easy to apply, high tensile strength, cost-effective only reinforcement for AAC block masonry work with thin bed mortar.
7. Autoclave aerated concrete block wall horizontal reinforcement Of fibreglass mesh invention is characterized by a fibreglass mesh of aperture size of 10mm xlOmm coated with a high-temperature resistant polymer with a tensile strength of 20 - 25 kN/m-width as per AAC block or less 10mm than AAC block, apply on every layer of AAC block masonry.
8. The roll of TBM - Reinforcement should be opened at the construction site as per AAC block width, and the required length should be cut by a cutter or a scissor, lay on mortar after mortar is applied on AAC block. (Ref. Fig D)
9. The Autoclave aerated concrete block wall horizontal reinforcement Of fibreglass mesh used as reinforcement of AAC blocks wall work in the residential projects, commercial projects, hotel, hospitals, industrial projects.
10. It has high tensile strength.
11. As it has very thin thickness, it gets easier to use with thin bed mortar.
12. It is fire resistant.
13. It doesn't rust, resulting in increased masonry life.
14. It is very easy to apply and no special training is required.
I
15. It is Alkali Resistant.
16. It is a green building product and doesn't affect our precious environment.
17. It is cost effective and save money on overall project base.
018.PRODUCT DESCRIPTION
TBM-REINFORCEMENT is manufactured from high tensile silica fibre made from very fine strands of glass which is coated with high modulus proprietary alkaline resistant chemical & is designed for bonding & strengthening AAC Block Masonry work.
TBM- REINFORCEMENT lies flat on the masonry mortar surface making the product easy to install. Although TBM- Reinforcement cannot be used structurally, test work carried out has shown its use contributes significantly to enhance the strength of masonry by absorbing tensile stresses which can develop in masonry construction.
019. A building project holds many challenges. Controlling cracking in masonry is one of them.
> Thin Bed-Joint Reinforcement is a proven method to control AAC Block Masonry cracks.
> It enhances the durability and safety of construction and ensures Longer lifetime.
> TBM -Reinforcement creates an engineered reinforcement that will help you control the crack formation and make more inspiring designs which are better able to withstand the forces of nature.
020. BUILDING WITHOUT COMPROMISE
> As an architect or designer, you sometimes have to sacrifice your freedom for the strength of your construction.
> TBM- REINFORCEMENT enhances your freedom of design and reconciles the competing interests of aesthetics and performance.
021. IN FULL CONTROL OF YOUR MASONRY
> As a construction material, masonry has good compressive strength properties but is weak in tension.
> Reinforcing your masonry with TBM -Reinforcement, however, provides additional strength and flexibility and give you full control is design and performance of your work.
022. THE SAFE CHOICE
> Building in seismic areas can be changing. As a construction professional, it can be hard to prepare for earthquakes or heavy winds.
> TBM- REINFORCEMENT is a smart and economical way to protect building subject to high wind conditions and in seismic areas.
023. KEY FEATURES
> Bonds and strengthens corners and wall intersections.
> Resists cracking in areas of uneven settlement.
> Bonds wall to reinforced concrete frames.
> Safe to handle, easy to cut on site.
> Control crack formation more efficiently.
> Exploring new structural possibilities without compromise.
> Safeguarding your investment in seismic areas.
> Greatly reduces cracking that can arise from thermal stresses.
> Enhances resistance to water penetration, as cracks are controlled.
> Increase performance of masonry walls under various stresses.
> UV resistance.
> High tensile strength than steel as compared to the weight ratio.
> Alkali resistance.
> Rust & corrosion proof.
> Fire resistant.
> Eco-Friendly & Non-Toxic.
> Zero wastage.
> Easy to carry due to lightweight.
024. TECHNICAL PARAMETERS
PROPERTIES SPECIFICATIONI
Material Connected strands of silica glass coated with
polymeric chemical
Colour Black
Tensile Strength (MD x CMD) 25 x 25 KN/MTR
Tensile Elongation 3%(+/0.5)
Melting Point of Coating >250 Degree Celsius
Aperture ; 10x10 MM
Shelf life Long Term
Pack Size (90/115/140/190/215/285) MM
x 50 MTR Roll
INSPIRATION OF INVENTION:
Autoclave aerated concrete block masonry with Thin bed mortar have good compressive strength but no tensile characteristics.
AAC block has only one disadvantage of shrinkage characteristics because of it cracking take place in AAC block masonry do with thin bed mortar. Using of TBM - Reinforcement, it gives the tensile property to masonry and also helpful to restrict crack formation and provide protection to masonry during seismic-wind.
No other reinforcement gives this much tensile strength compared to the cost, thickness and weight of TBM - Reinforcement.
Its corrosion free, alkaline resistance, lightweight, easy to apply, etc.
CLAIMS
weclaim,
1. Autoclave aerated concrete block wall horizontal reinforcement of fibreglass mesh with aperture size 10mm x 10mm, tensile strength of 20-25 KN/M with high modulus proprietary alkaline resistant chemical coating which has melting point of>250°C
2. Horizontal reinforcement according to any of the preceding claims, for the fibreglass mesh the specific aperture size is 10mm x 10mm. (Ref. Fig A.)
3. Horizontal reinforcement according to any of the preceding claims, for the fibreglass mesh tensile strength is 20-25 KN/M.
4. Horizontal reinforcement according to any of the preceding claims, for the fibreglass mesh width as per block size or less 10mm than AAC block width. (Ref. Fig B.)
5. Horizontal reinforcement according to any of the preceding claims, for the fibreglass mesh apply at every layer on the thin joint mortar. (Ref. Fig C)
6. Horizontal reinforcement according to any of the preceding claims, for the fibreglass mesh discontinue at vertical movement joint.
7. Horizontal reinforcement according to any of the preceding claims, for the fibreglass mesh apply only for AAC block masonry with thin joint mortar.
8. Horizontal reinforcement according to any of the preceding claims, for the fibreglass mesh is only cost-effective horizontal AAC block masonry with thin joint mortar reinforcement compared to steel, carbon fibre and basalt.
9. Horizontal reinforcement according to any of the preceding claims, for the fibreglass mesh tensile strength is higher than steel compare to weight ration.
10. Horizontal reinforcement according to any of the preceding claims, for the fibreglass mesh is alkali resistance, rust -corrosion proof, fire resistant, etc.
11. Horizontal reinforcement according to any of the preceding claims, for the fibreglass mesh control crack formation more efficiently.
12. Horizontal reinforcement according to any of the preceding claims, for the fibreglass mesh protect AAC block masonry to high wind condition and in seismic condition.
PATENT
TBM-REINFORCEMENT
(Autoclave aerated concrete block wall horizontal reinforcement ofibreglass mesh)
ABSTRACT
Autoclave aerated concrete block wall horizontal reinforcement Of fibre glass mesh with aperture size10mm x 10mm, tensile strength of 20-25 KN/M with high modulus proprietary alkaline resistant chemical coating which has a melting point of >250°C.
AAC blocks are eco-friendly as they are lightweight hence they help in saving structural steel. They possess good compressive strength. AAC block masonry done with thin bed mortar or thin joint mortar has higher compressive strength than AAC blocks.
TBM- Reinforcement is physically lightweight and thin. It has excellent tensile strength & alkaline resistance which helps in controlling the crack formation.
TBM- Reinforcement is manufactured from high tensile silica fibre strands of glass which is specially coated with high modulus proprietary alkaline resistant chemical. It has been designed for bonding and strengthening the AAC block masonry work.
APPLICATION:
Between the surfaces of two AAC blocks acting as a horizontal reinforcement. Initially, the mortar is applied to the AAC block. Secondly, the TBM- Reinforcement is placed on the mortar. Lastly, the other layer of block with mortar applied is placed.
ADVANTAGES:
> It is a unique product that increases the tensile strength of the AAC block masonry wall.
> It is lightweight, and the thickness is very less.
> It is cost effective.
> It is the only effective product that delivers the result in the AAC block masonry with thin joint mortar.
| # | Name | Date |
|---|---|---|
| 1 | 201821003978-EVIDENCE FOR REGISTRATION UNDER SSI [03-02-2025(online)].pdf | 2025-02-03 |
| 1 | 201821003978-FORM 18-23-03-2018.pdf | 2018-03-23 |
| 2 | 201821003978-FORM FOR SMALL ENTITY [03-02-2025(online)].pdf | 2025-02-03 |
| 2 | Abstract1.jpg | 2018-08-11 |
| 3 | 201821003978-FORM28-020218.pdf | 2018-08-11 |
| 3 | 201821003978-FORM 4 [18-01-2024(online)].pdf | 2024-01-18 |
| 4 | 201821003978-IntimationOfGrant10-10-2023.pdf | 2023-10-10 |
| 4 | 201821003978-Form 5-020218.pdf | 2018-08-11 |
| 5 | 201821003978-PatentCertificate10-10-2023.pdf | 2023-10-10 |
| 5 | 201821003978-Form 3-020218.pdf | 2018-08-11 |
| 6 | 201821003978-Form 2(Title Page)-020218.pdf | 2018-08-11 |
| 6 | 201821003978-ABSTRACT [10-04-2020(online)].pdf | 2020-04-10 |
| 7 | 201821003978-Form 1-020218.pdf | 2018-08-11 |
| 7 | 201821003978-CLAIMS [10-04-2020(online)].pdf | 2020-04-10 |
| 8 | 201821003978-FER.pdf | 2020-01-24 |
| 8 | 201821003978-COMPLETE SPECIFICATION [10-04-2020(online)].pdf | 2020-04-10 |
| 9 | 201821003978-DRAWING [10-04-2020(online)].pdf | 2020-04-10 |
| 9 | 201821003978-OTHERS [10-04-2020(online)].pdf | 2020-04-10 |
| 10 | 201821003978-FER_SER_REPLY [10-04-2020(online)].pdf | 2020-04-10 |
| 10 | 201821003978-FORM-26 [10-04-2020(online)].pdf | 2020-04-10 |
| 11 | 201821003978-FER_SER_REPLY [10-04-2020(online)].pdf | 2020-04-10 |
| 11 | 201821003978-FORM-26 [10-04-2020(online)].pdf | 2020-04-10 |
| 12 | 201821003978-DRAWING [10-04-2020(online)].pdf | 2020-04-10 |
| 12 | 201821003978-Form 1-020218.pdf | 2018-08-11 |
| 12 | 201821003978-OTHERS [10-04-2020(online)].pdf | 2020-04-10 |
| 13 | 201821003978-COMPLETE SPECIFICATION [10-04-2020(online)].pdf | 2020-04-10 |
| 13 | 201821003978-FER.pdf | 2020-01-24 |
| 14 | 201821003978-CLAIMS [10-04-2020(online)].pdf | 2020-04-10 |
| 14 | 201821003978-Form 1-020218.pdf | 2018-08-11 |
| 14 | 201821003978-Form 3-020218.pdf | 2018-08-11 |
| 15 | 201821003978-ABSTRACT [10-04-2020(online)].pdf | 2020-04-10 |
| 15 | 201821003978-Form 2(Title Page)-020218.pdf | 2018-08-11 |
| 15 | 201821003978-Form 5-020218.pdf | 2018-08-11 |
| 16 | 201821003978-Form 3-020218.pdf | 2018-08-11 |
| 16 | 201821003978-PatentCertificate10-10-2023.pdf | 2023-10-10 |
| 16 | 201821003978-FORM28-020218.pdf | 2018-08-11 |
| 17 | Abstract1.jpg | 2018-08-11 |
| 17 | 201821003978-IntimationOfGrant10-10-2023.pdf | 2023-10-10 |
| 17 | 201821003978-Form 5-020218.pdf | 2018-08-11 |
| 18 | 201821003978-FORM28-020218.pdf | 2018-08-11 |
| 18 | 201821003978-FORM 4 [18-01-2024(online)].pdf | 2024-01-18 |
| 18 | 201821003978-FORM 18-23-03-2018.pdf | 2018-03-23 |
| 19 | Abstract1.jpg | 2018-08-11 |
| 19 | 201821003978-FORM FOR SMALL ENTITY [03-02-2025(online)].pdf | 2025-02-03 |
| 20 | 201821003978-FORM 18-23-03-2018.pdf | 2018-03-23 |
| 20 | 201821003978-EVIDENCE FOR REGISTRATION UNDER SSI [03-02-2025(online)].pdf | 2025-02-03 |
| 1 | 2020-01-0612-50-37_06-01-2020.pdf |