Specification
TRANSITION METAL PRECURSOR HAVING LOW TAP DENSITY AND
LITHIUM TRANSITION METAL OXIDE HAVING HIGH PARTICLE
STRENGTH
5 [TECHNICAL FIELD]
The present invention relates to a repeatedly chargeable and dischargeable
lithium secondary battery. More palticularly, the present in\~entionr elates to a lithiu~n
transition metal oxide used as a positive electrode active material of lithiu~ns econdary
batteries and a transition rnetal precursor for preparation of a lithium transition metal
10 oxide.
111 line with develop~nent of inforlnation technology (IT), various pol-table
infornlation and communication devices have entered widespread use and thus the 21''
century is developing into a "ubiquitous society" where high quality information
15 services are available regardless of time and place.
Lithium secondary batteries play a key role in such development towards the
ubiquitous society.
Lithium secondary batteries have higher operating voltage and energy
density, are used for a longer period of time than other secondary batteries and, thus,
can satisfy sopl~isticated requirelllents according to diversification and increasing
complexity of devices.
Recently, much effort globally has been put into expanding applications to
5 eco-friendly transportation systems such as electric veliicles and the like, power storage,
and the like through further advancelllent of conventional litl~iums econdary batteries.
As use of lithium secondary batteries is expanding to niiddle and large-scale
devices, demand for litliiuni secondary batteries having larger capacity, higher output
and liiglier safety characteristics than conr~entional lithiun~ secondary batteries is
10 increasing.
First, to obtain larger capacity, capacity per unit weight or unit volume of an
active material must be high.
Secondly, tap density of an active material IIILIS~b e high. Packing density of
an electrode may increase with increasing tap density. In particular, to manufacture an
15 electrode, an active material is mixed with a binder or a conductive material and then
coated on a c u ~ ~ ecnotl lector to form a thin film, and the electrode is hardencd by
applying pressure thereto. In this regard, \vlic~i the active material is not satisfactorily
filled, the electrode cannot be thinly manufactured and the volume thereof is large and,
tht~sl,a rger capacity cannot be realized under given volume conditions of batteries.
Thirdly, a specific surface area of an active material Intist be small. When the
specific surface area of the active material is large, a liquid phase is present on a surface
of the active material. Accordingl~~w,h en tlie active material is coated on a cui~ent
collector, a ratio of the liquid phase to the active material is high and, even after
5 manufacturing an electrode, many surfaces exist between particles. Accordingly,
electric flow is hindered and a large amount of binder for adhesion is required.
Therefore, to reduce resistance of an electrode and enhance adhesion, a larger amount of
a conductive material and a binder must be added and, as such, the amount of an active
nlaterial decreases. Accordingly, larger capacity may not be obtained under limited
10 volume conditions.
There is a tendency that the tap density of an active material increases with
increasing precursor tap density. Therefore, tecl~nologies of tlie art are generally
developed towards increase in tap density of the precursor. Tap density of a precursor is
proportional to an average particle diamctcr of particles constituting the precursor.
[TECHNICAL PROBLEM]
However, apart fsom teclinologies for increasing tap density of an active
material, pasticles constituting an active nlaterial are broken or crushed in a slurry
preparation process and a rolling process \&en manufacturing an electrode.
Surfaces, which are not stabilized through heat treatment, of the broken or
crushcd particles side react with an electrolyte and, as such, forms films having high
resistance. In addition, by-products formed by continuous reaction with the electrolyte
are deposited at a negative electrode and, as such, perfomlance of the negative electrode
5 is dcteriorated . In addition, the elcctrol~.tei s continuously consumed and, thus, swelling
occurs due to generation of gases.
The inventors of the present illvention aim to address the aforcmetltioned
proble~ns of the related art by using a transition metal precursor in wliich a ratio of tap
10 density to average particle diameter D50 of the precursor satisfies the condition
represented by Eq~ration 1 below.
In accordance \vitl~ one aspect of the present invention, provided is a
tralisition lnetal precursor for preparation of a lithium trausition nletal oxide, in which
the ratio of tap density to average particle diameter D50 of the precursor satisfies the
15 condition represented by Equation I below:
Tap density
O < Average particle diameter D50 of transition metal precursor < 3500 (g/cc. cm) (1).
111 Equation 1 above, the tap density indicates a bulk dc~lsity of a powder
obtained by vibrating a container under a constant conditions when filled with the
powder, aud the average particle dia~ncter D50 of the transitio~i tnetal precursor
indicates a particle diameter corresponding to 50% of passed mass perceritage in a grain
size accutn~~latioctuir ve.
The ratio of tap density to average particle diameter D50 of the transition
metal precursor may be 500:l to 3500:1, 1000:l to 3500:1, 1500:l to 3500:1, or 2000:l
5 to 3500: 1.
The transition nletal precursor is a powder of an aggregate of particles
(hereinafter, referred to as precursor particles) constituting the transition metal precursor.
Similarly, a lithium composite transition metal oxide described below is a powder of an
aggregate of particles (hereinafter, referred to as oxide particles) corlstitutit~gth e lithium
10 composition transition ~netaol xide.
The transition lnetal precursor may be co~nposed of one kind of transition
nletal or include hvo or lnore kinds of transition metals. The two or more kinds of
transition metals may be at least two selected from the group consisting of nickel (Ni),
cobalt (Co), manganese (Mn), aluminum (Al), copper (Cu), iron (Fe), niagnesium (Mg),
15 boron (B), chomi~ui(iC r), and period 2 transition metals.
The transition nletal precursor particles may be transition tnetal oxide
particles, transition metal sulfide particles, tra~isition metal nitride particles, transition
metal pliosphide particles, transition metal liydroxide particles, or the like.
In particular, the transition metal precursor particles niay be transition metal
hydroxide particles, more particularly a co~npouudre presented by Fortnnla 2 below:
wherein M represents at least two selected fro~nth e group consisting of Ni,
Co, Mn, Al, Cu, Fe, Mg, B, Cr, and period 2 transition nletals; and 05~50.5.In this
5 regard, M may include two transition metals selected fiotii the g r o ~ ~cop~ lsistingo f Ni,
Co, and Mn or all thereof.
The average particle diameter D50 of the transition metal precursor tilay be 1
Llm to 30 pm.
The present invention provides a litliiutn transition nletal oxide prepared by
10 mixing the transition metal precursor and a lithium precursor atid sintering the mixture.
A lithium transition metal oside including at least two kinds of transition metals may be
defined as a litliium composite transition metal oxide.
In this regard, a ratio of an average pai-ticle diameter D50 of lithium
transition tnetal oside to an average particle diatneter D50 of transition rnetal precursor
15 for preparation of the lithium transition tnetal oxide may satisfy the condition
rcpresented by Equation 3 below:
The oxide particles cotlstituting the lithium composite transition nletal oxide
may be a cotnpour~dr epresented by For~nula4 below:
M is at least one metal cation selected froni the group consisting of Al, Cu,
5 Fe, Mg, B, Cr, and period 2 tratlsitioti metals; and
A is at least one tnonovalelit or divalent anion.
In addition, the litltium coniposite tratlsitioli metal oxide particles may be tlie
co~~ipoutoidf Forlliula 4 \vllelere x>y and x>z.
Tlie litliiu~ltlr ansition liietal oxide may be composed of one kitid of transition
10 metal or include t\vo or more kinds of transition metals. The two or more kitids of
transition tlietals may be at least two selected fro111 the group coltsisting of Ni, Co, Mn,
Al, Cu, Fe, Mg, B, Cr, and period 2 transition metals.
The present invention also provides a litllium secondary battery in \vliich a
unit cell including a positive electrode iticluding the lithium transition ~ttetal oxide
15 described above, a negative electrode, and a polytller membrane disposed between the
positivc elcctrodc and tlie negative electrode is accommodated in a battery case.
Tlte litltium secotidary battery may be a lithium ion battery, a lithium ion
polyttler battery, or a lithium polyner battery.
A positive electrode active tnaterial according to the present invention may
further include other lithium-containing transition metal oxides in addition to the
litliiuln transition metal oxide described above.
Exa~l~ploefs other lithium-containing transitioi~n letal oxides include, but are
5 not linlited to, layered co~npoundss uch as lithium cobalt oxide (LiCo02) and lithiunl
nickel oxide (LiNiOz), or conlpounds substituted \vith one or Inore transition metals;
lithium manganese oxides such as compounds of For~llulaL il+,.Mn2,,04 wliere 011r0.33,
T'iMn03, LiMn203, and T,iMtiOz; lithium copper oxide (Li2CuO2); vanadium oxides
such as LiV308, LiV304, V205, and Cu12V207; Ni-site type lithium nickel oxides having
10 the foilllula LiNi,,.M,.02 where M=Co, Mn, Al, Cu, Fe, Mg, B, or Ga, and 0.015y50.3;
lithiun~ln anganese comnposite oxides having the forli~ulaL iMn2.,.My02w here M=Co, Ni,
Fe, Cr, Zn, or ?'a, and 0.015~~50o.1r the formula Li2Mn3MOs where M=Fe, Co, Ni, Cu,
or Zn; LiMn2Ol where sorile of the Li atoms are substituted xvitlith alkaline earth metal
ions; disulfide compounds; and Fe2(M004)~.
15 T11c positive electrode may be available from coating, on a positive electrode
current collector, a slurry prepared by nlixing a positive electrode mixture including the
positive electrode active material and a solvent such as NMP or the like and drying and
rolling the coated positive electrode current collector.
The positive electrode mixture nlay sclcctivcly include a conductive material,
a binder, a filler, and the like, in addition to the positive electrode active material.
The positive electrode current collector is generally manufactured to a
thickness of 3 to 500 kum. The positive electrode curpent collector is not particularly
limited so long as it does not cause chemical changes in the manufactured battery and
5 has high conductivity. For example, the positive electrode current collector may be
made of copper, stainless steel, aluminum, nickel, titanium, sintered carbon, copper, or
stainless steel surface-treated with carbon, nickel, titanium, silver, or the like,
aluminum-cadmium alloys, or the like. The positive electrode current collector may
have fine irregularities at a surface thereof to increase adhesion between the positive
10 electrode active material and the positive electrode current collector. In addition, the
positive electrode cul~enct ollector may be used in any of various forn~isn cluding films,
sheets, foils, nets, porous structures, foatns, and non-woven fabrics.
The conductive material is typically added in an amount of 1 to 30 wt%
based on the total weight of a mixture including a positive electrode active material.
15 'rllcre is no particular limit as to the conductive inaterial, so long as it does not cause
chcnlical changes in the nmarlufactured battery and bas conductivity. Examples of
conductive materials include graphite such as natural or artificial graphite; carbon black
such as carbon black, acetylene black, Ketjen black, channel black, furllace black, lamp
black, and thermal black; conductive fibers such as carbon fibers and nletallic fibers;
tuetallic powders such as carbon fluoride powder, alumin~utnp owder, and nickel powder;
conductive \vliiskers such as zinc oxide and potassi~unti tanatc; conductive metal oxides
such as titanium oxide; and polyplienylene derivatives.
The binder is a co~llponent assisting in binding between an active material
5 and a conductive material and in binding of the active material to a current collector.
The binder may be added in an atno~unot f 1 wt% to 30 wt% based on the total weight of
a ~nixturein cluding a positive electrode active material. Non-limiting exan~pleso f the
binder include polyvinylidene fluoride, polyvitlyl alcohols, carboxymetl~ylcellulose
(CMC), starcli, l~ydroxypropylcellulose, regenerated cellulose, polyvinyl pyrrolidone,
10 tetrafluoroetl~ylene,p olyctl~~~lepnoel,y propylene, etl~ylene-propylene-dienet erpolymer
(EPDM), sulfonated EPDM, styrene butadienc rubber, fluorine rubber, and various
The filler is used as a co~nponento inhibit positive electrode expansion. The
filler is not particularly limited so long as it is a fibrous material that does not cause
15 chemical changes in the manufactured battery. Examples of the filler includc olefinbased
polynlers such as polyetliylene and polypropylene; and fibrous nlaterials such as
glass fiber and carbon fiber.
As a dispersion solution, isopropyl alcohol, N-~netl~ylpyrrolido~(lNeM P),
acetone, or the like tnay be used.
A method of ~unifornllyc oating a metal inaterial xvith a paste of an electrode
material may be selected fi.0111 aniong lu101\711 methods or an appropriate new method in
consideration of properties and the like of materials. For example, a paste may be
applied to a current collector and then unifornlly dispersed thereon using a doctor blade
5 or the like. In sonie cases, the application and dispersing processes nlap be
simultaneously perforlned as a single process. In addition, die casting, colunla coating,
screen-printing, or tlie like nlay be used. In another embodiment, a paste of an electrode
matcrial may be ~noldedo n a separate substrate and the adhered to a current collector by
pressing or lamination.
10 The paste coated on the nletal plate is preferably dried in a vacuum oven at
50°C to 200°C for one day.
Tile negative electrode lilay be available from, for exa~llple, coating a
negative electrode active inaterial on a negative electrode current collector and drying
the coated negative clcctrode current collector. As desired, as described above,
15 components such as a conductive inaterial, a binder, a filler, and tlie like may be
selectively further added to the negative electrode active nmaterial.
Tlie negative electrode current collector is typically manufactured to a
thickness of 3 to 500 ym. The negative electrode current collector is not particillarly
limited so long as it does not cause che~~~icchaanl ges in tlie inanufactilred battery and
has conductivity. For example, the negative electrode current collector may be made of
copper, stainless steel, aluminum, nickel, titanium, sintered carbon, copper, or stainless
steel surface-treated ~vith carbon, nickel, titanium, silver, or the like, aluminumcadmiuln
alloys, or the like. As in the positive electrode current collector, the negative
5 electrode current collector may have fine inegularities at a surface thereof to enhance
adhesion between the negative electrode current collector and the negative electrode
active material. In addition, the negative electrode current collector may be used in
various forms including films, sheets, foils, nets, porous structures, foams, and nonwoven
fabrics.
10 Exanlples of the negative electrode active material include, but are not
limited to, carbon such as hard carbon and graphite-based carbon; metal composite
oxides such as LisFc203 where 05x51, Li,W02 where 0x51, Sn,Mel,R4e',,0, where
Me: Mn, Fe, Pb, or Ge; Me': Al, B, P, Si, Group 1, Group I1 and Gronp 111 elements, or
halogens; O
A transition metal precursor was prepared in thc satne manner as in
Comnparative Exanlple 1, except that, during reaction, the atnnlonia solution as an
15 additive was not continuously supplied.
50 g of each of the transition nletal precursor prepared according to xvach of
Exa~nplcs 1 to 3 and Co~nparativeE xamples 1 and 2 \vas added to a 100 cc cylinder for
tapping using a KYT-4000 lncasuri~lgd evice (available from SEISHIN) and thcn was
tapped 3000 times. In addition, powder distribution bascd on volume was obtained
using S-3500 (available from Microtrac), D50 values were measured, and tap density
5 wit11 respect to D50 was calculated. Results are sl~o\\ln in Table 1 below.
[Table 11
As shown in Table 1 above, it can be confir~tled that the transition inetal
precursors according to the present invention (Examples 1 to 3) have a low ratio of tap
density to D50, namely, 3500 or less, while the transition nletal precursors of
10 Conlparative Exa~nples1 and 2 have a liigli ratio of tap density to D50, na~nely3, 500 or
111orc.
Exa~ilple 1
Exanlplc 2
Exa~nple3
Co~nparative
Example 1
Comparative
Example 2
Each of the transition metal precursors ol Examples 1 to 3 and Comparative
Tap density (glcc)
1.42
1.52
1.60
1.99
1.81
D50 (p~n)
5.62
5.66
5.70
5.48
5.13
Tap densityID50 (g/cc.cm)
2527
2686
2807
363 1
3528
Examples 1 and 2 was mixed with Li2C03 SO that a molar ratio of Li to Ni+Co+Mn was
1 .I 0 and the nlixtt~rew as heated at a heating rate of 5 "C/nlin and calcined at 950°C for
10 hours, to prepare a lithium transition metal oxide powder as a positive electrode
active material.
5 D50 corresponding to powder distribution based on volume of each of the
prepared positive electrode active material powders was meastired using S-3500
(available from Microtrac) and each positive elcctrode active inaterial powder was
subjected to ultraso~lic dispersion for 60 seconds. Subsequently, D50 corresponding to
powder distribution based on volume thereof was measured again. Subsequently,
10 changes in particle sizes before and after pulverization follo~vingth e two processes were
calculated. and results are summarized in Table 2 below.
As shown in Table 2 above, it can be confit.med that, in the same transition
D50 of active material/ D5O of
precursor (changes in particle sizes
before and after calcination
0.996
1.005
1.032
1.204
1.230
Exanlple 1
Example 2
Example 3
Comparative
Exarllple 1
Comparative
Example 2
D50 (pn)
of precursor
5.62
5.66
5.70
5.48
5.13
D50 (pm) of
active n~aterial
5.65
5.64
5.68
6.60
6.31
nletal composition, the lithium transition metal oxides prepared fro111 the transition
metal precursors according to the present invention (Examples 1 to 3) have s~llall
changes in particle sizes before and after calcination, nameljr, 1.2 or less, while the
lithium transition metal oxides prepared fiom the transition tnetal precursors of
5 Conlparative Examples 1 and 2 have large changes in particle sizes before and after
calcination, namely, 1.2 or more.
10 g of the positive electrode active material powder using each of the
10 transition tnetal precursors of Examples 1 to 3 and Conlparative Examples 1 and 2 was
added to a PDM-300 paste mixer, alumina beads with a dia~netero f 5 mnl u7cre added
thereto, and each positive electrode active material powder was pulverized using a ball
~rtill under a condition of 600 x 600 based on revolutions (rpm) per minute (rpnl) x
revolutions per nlinute (rpm). The pulverized active material powder was subjected to
15 ultrasonic dispersion for 60 seconds using S-3500 available from Microtrac and then
050 corresponding to powder distribution based on volume thereof was measured again.
Subsequently, changes in particle sizes before and after pulverization
following the two processes were calculated, and results are summarized in Table 3
below.
[Table 31
D50 (pin) before
pulverization
I I I
D50 (~unl)a fter
pulverization
Example 1 I 5.65
I I I
D50 after pulverization/D50
before pulverization
Exarnple 2
Comparative
Example 1
As shown in Table 3 above, it can be confirmed that, in the same transition
5.05
Comparative
Exarnple 2
metal conlposition, the lithium transition metal oxides prepared from the transition
0.895
5.64
6.60
metal precursors according to the present invention (Examples 1 to 3) exhibit small
6.3 1
5 changes in particle sizes during pulverization and, thus, the positive electrode active
5.00
4.04
nlaterials exhibit high strengtl~. On the contrary, the lithium transition ~netal oxides
0.885
0.612
4.20
prepared from the transition metal precursol.~o f Comparative Examples 1 and 2 exhibit
0.666
lo\v strength.
Although the preferred embodiments of the present invention havc bccri
10 disclosed for illustrative purposes, those skilled in the art will appreciate that various
modifications, additions and substitutions are possible, \vithoout departing from the
scope and spirit of the invention as disclosed in the acco~npanyingc laims.
[INDUSTRIAL APPLICABILITI']
A transition lnetal precursor according to the present invention has a lower
tap density than conve~ltio~~traaln sition metal precursors consisting of conventional
transition nletal precursor particles, when average particle diameter D50 of the
transition ~uetalp recursor of the present invention is s~tbstantiallyt he same as tl~oseo f
5 conventional transition nletal precursors.
In this regard, the expression "substantially the same as" means average
particle diameter D50 within a measurement error range of 0.2 pm or less.
As a result, a lithium transition ~netal oxide prepared using the transition
metal precursor according to the present itlvention exhibits a smaller cha~lgein average
10 particle diameter D50 during sintering, when compared with conventional lithium
transition nletal oxides, and has a higher strength, when compared with lithium
transition metal oxides prepared using conventional transition metal precursors.
Therefore, by using a lithium secondary battery using the lithium transition
metal oxide as a positive electrode active material, breaking or crushing of lithiurn
15 transition rnetal oxide particles during rolling may be nlininlized and, as such, the
lithium secondary battery exhibits improved high temperature characteristics, lifespan
characteristics, and safety.
In addition, reduction in capacity may be mitii~nized and output
characteristics inay be improved.
[CLAIMS]
[Claim 1 I
A transition metal precursor for preparation of a litllium tra~isitiontn etal oxide,
in which a ratio of tap density to average particle diameter D50 of the precursor satisfies
5 a cor~ditiotrle presented by Equation 1 below:
Tap density
< Average particle diarnctcr D50 of transition metal precursor < 3500 (g/cc. cm) (1).
[Claim 21
The transition metal precursor according to claim 1, wherein the transition
metal precursor comnl~risesa t least two transition metals.
10 [Claim 31
The transition metal precursor according to claiin 2, wherein the at least two
transition tnetals arc at least two selected from the group consisting of nickel (Ni),
cobalt (Co), manganese (Mn), alutniin~m (At), copper (Cu), iron (Fc), lnagtlesium
(Mg), boron (B), chron~iutn(C r), and period 2 transition metals.
15 [Claim 41
The tra~lsitionm etal precursor according to claim 3, \vherein the at least two
transition metals cotnprisc two transition nletals selected from the gmup consisting of
Ni, Co, atid Mn, or all thereof.
[Claim 5 1
The transition lnetal precursor according to clai~n 1, wherein precursor
particles constit~~tintgh e trallsitio~l lnetal precursor are transition ~netalh ydroxide
particles.
5 [Claim 61
The transition metal precursor according to claim 5, wherein the transition
nletal hydroxide particles are a conlpound represented by Fonnula 2 below:
w\lllcrcin M is at least two selected fro111 Ni, Co, Mn, A1, Cu, Fe, Mg, B, Cr, and
10 period 2 transition metals; and 05~50.5.
[Claim 71
'lie transitioll nletal precursor according to claim 6, \vherein M co~nprisestw o
transition metals selected from the group consisti~lgo f Ni, Co, and Mn, or all thereof.
[Claim 81
15 The transition metal precursor according to claitn 1, wherein the tra~lsition
~netapl recursor has an average particle dianleter D50 of 1 to 30 pm.
[Claim 91
A lithium transition metal oxide in which a ratio of average particle diameter
D50 of the lithium transition nietal oxide to average particle diameter D50 of a
transition ~iietapl recursor for preparation of tlie litliiu~ntr ansition metal oxide satisfies
the condition represented by Equation 3 below:
5 0 < Average particle diameter D50 oflithiulii transition metal oxide
Average particle diameter D50 of transition metal precursor < 1.2 (3).
[Claim 101
The lithium transition metal oxide according to clailn 9, mlierein tlie litliium
transition metal oxide co~nprisesa t least two transition metals.
[Claim 1 1 I
10 The lithium transition metal oxide according to clai~n 10, \\herein the lithium
transition metal oxide is a colnpound represented by Forliiula 4 below:
and 05t<0.2:
15 M is at least one metal cation selected from tlie group consisting of Al, Cu, Fe,
Mg, B, Cr, and period 2 transition metals; and
A is at least one monovalent or divalent anion.
IClaini 121
Tlie lithiunl transition metal oxide according to clainl 11, wherein, in For~nula
4, x>y and x>z.
[Claim 131
The lithiunl transition metal oxide according to clainl 11, wherein the lithiurn
5 transition metal oxide co~nprisesa t least two trailsition metals.
[Claim 141
A lithium secondary battery in which a unit cell conlprising a positive electrode
comprising the lithium transition metal oxide according to any one of claims 9 to 13, a
negative electrode, and a polymer membrane disposed bettveen the positive electrode
10 and the negative electrode is accommodated in a battery case.
The litl~iutn secondary battery according to clainl 14, wherein the lithium
secondary battery is a lithium ion battery.
[Claim 161
15 The lithium secondary battery according to claim 14, wherein the lithiunl
secondary battery is a lithium ion polymer battery.
[Claim 171
The lithium secolldary battery according to claim 14, wherein the lithium '
secoildary battery is a lithium polynler battery.