Abstract: The present invention relates to a truck mounted winch with crane (100) which utilizes the vehicle’s engine for both the winch rotation and crane operation, comprising of a vehicle chassis (15), a wire line winch (1), a crane (6), a slew ring bearing arrangement (12) and a power take off unit wherein the wire line winch (1) and crane (6) are mounted on a vehicle chassis (15), and consists of a winch skid (2) for measuring depth of a wire line, the power take off unit provides different outputs to drive a slew ring bearing arrangement (12) for rotation of the wire line winch (1), the winch line winch (1) and crane (6) rotate independently. The slew ring bearing arrangement (12) comprises of a sub chassis ring (17), a mounting plate (19) and a slew ring bearing (8).
The present invention relates to a truck mounted winch with crane (TMWC). More particularly, the present invention relates to an integrated wire line winch and a crane mounted on a heavy-duty vehicle having provisions for rotation of wire line winch and crane independently. Further, both the wire line winch and the crane draw power from the vehicle’s engine for their operations. Still further the invention ensures an operator will get an unobstructed view of well and operating assemblies during operations.
BACKGROUND OF THE INVENTION
Oil Industries perform several operations in producing gases, crude oil, paraffin waxes and other organic chemicals from oil well. These operations include side pocket mandrel operation, tubing scrapping operation, jarring operation, logging operation, production tubing maintenance operation, pressure/temperature surveys, reservoir studies, etc. These and other several similar operations are done using wire line, slick line or coil tubing. A well-designed wire line winch helps in achieving these operations efficiently at reduced costs, time and logistics and with small location footprint at a given well site. The wire lines are electric cables that transmit data about the well, consist of single strands or multi-strands and are used for both well intervention and formation evaluation operations. They are useful in gathering data about the well in logging activities, as well as in work-over jobs that require data transmittal. Further, at some sites slick lines are required to deliver and retrieve tools downhole. Slick lines are used to place and recover wellbore equipment such as plugs, gauges and valves lowered into oil and gas wells from the surface. They are also being used to adjust valves and sleeves located downhole, as well as repair tubing within the wellbore. They are wraped around a drum on the back of a truck. At working sites, sometimes the requirement is such that both types of winches and a plurality of winches are required to carry out various operations. These winches to carry out operations are either mounted on separate platforms and carried to well site in a single or more than one vehicle. But when there is requirement of more than one winch at site, it becomes inconvenient to arrange such machines.
CA 2547970 discloses a technique to facilitate a well related procedure involving perforation and fracturing processes. A crane is used to lower fracturing equipment into a wellbore. Additionally, a wire line winch is mounted on the crane to facilitate a perforation process. The wire line winch uses a conductive wire line that may be run into the wellbore to enable the firing of a perforating gun. The main drawback of this invention is that the tools used for rotation of winch require fasteners, weldments and bolts.
Patent application IN1673/CHE/2014 relates to a self-regulated engine operated winch which can be connected to any vehicle for loading of heavy objects including wooden logs. Using this invention, the driver of the vehicle alone can do the loading of heavy wooden logs. It is also used to lift the vehicles trapped in muddy dips and to take vehicles through steep rock cliffs and can be used to lift vehicles from such deep terrains without a driver. The multipurpose winch according to the invention operates by taking power from the engine of the vehicle itself. The main drawback of the invention is that the winch uses sprocket and gear arrangement for driving power and that makes the system complex.
CN203285333 discloses the full hydraulic rotation lifting vehicle-mounted drilling and work-over rig disclosed by the utility model comprises a chassis, an engine, a transmission auxiliary box, a winch and a derrick, wherein the engine, the transmission auxiliary box, the winch and the derrick are arranged on the chassis; the engine and the transmission auxiliary box are successively arranged on the rear side of a cab of the chassis, the derrick is arranged on the tail of the chassis, and the winch is a hydraulic winch; and a hydraulic pump, a radiator and a hydraulic motor are arranged between the transmission auxiliary box on the chassis and the hydraulic winch. The transmission auxiliary box drives the hydraulic pump to operate, the hydraulic pump outputs pressurized oil to drive the hydraulic motor, and the hydraulic motor drives the hydraulic winch. The main drawback of the invention is that the installation cost of the winch with the transmission auxiliary box is quite high.
Therefore, there is a need of a wire line winch that can be used for oil well operations like slick line operations, wax scratching, jarring and can also be used to provide depth, temperature/pressure surveys, and also rotates the winch to be used at different angles. Further, there is a need of integrating the winch with a lifting machine such as crane for lifting or lowering materials.
OBJECT OF THE INVENTION
The main object of the present invention is to provide a truck mounted winch with crane (TMWC) having an integrated wire line winch, a crane, a slew ring bearing and a power take off unit mounted on a heavy duty vehicle.
Another object of the present invention is to provide a TMWC with a wire line winch mounted on a heavy-duty vehicle with the help of a slew ring bearing.
Yet another object of the present invention is to provide a TMWC with a provision of rotation of wire line winch and a crane independently.
Yet another object of the present invention is to provide a TMWC for simultaneous operation of a crane and a wire line winch from the vehicle’s engine.
Still another object of the present invention is to provide a TMWC that ensures an operator to get an unobstructed view of well and operating assemblies during operations.
SUMMARY OF THE INVENTION
The present invention relates to a truck mounted winch with crane (TMWC). More particularly, the present invention relates to an integrated wire line winch and a crane mounted on a heavy-duty vehicle having provisions for rotation of wire line winch and crane independently. Further, the wire line winch is mounted on the heavy duty vehicle with the help of a slew ring bearing and the TMWC draws power from the vehicle’s engine for wire line winch rotation and crane operation. The present invention also ensures an operator to get an unobstructed view of well and operating assemblies during operations.
In a main embodiment, the present invention provides a TMWC comprising of a vehicle chassis, a wire line winch, a crane, a slew ring bearing arrangement and a power take off unit. The wire line winch is integrally mounted with the crane on the vehicle chassis, with the crane mounted in the rear of the vehicle chassis. The wire line winch consists of an operator cabin and a winch skid with a measuring head, all these mounted on the vehicle chassis using the slew ring bearing arrangement. The measuring head is used for measuring the wire line depth, wire tension and to provide wire line speed. The power take off unit takes input power from a vehicle engine and provides different outputs to drive slew ring bearing arrangement for rotation of wire line winch and for operation of crane simultaneously. The wire line winch and the crane rotate independently. The rotation of the wire line winch is controlled by limit switches and mechanical stoppers.
In yet another embodiment, the present invention provides a TMWC having a wire line winch mounted on a vehicle chassis using a slew ring bearing arrangement. The slew ring bearing arrangement comprises of a sub chassis ring welded on the top of a sub chassis, a mounting plate welded on the top of the sub chassis ring, a slew ring bearing having an outer part joined to the mounting plate and an inner part bolted to a base plate and the base plate is welded to the bottom of the wire line skid. The outer part of the slew ring bearing is joined to the mounting plate with the help of number of bolts equally spaced on the mounting plate.
In yet another embodiment, the present invention provides a TMWC having a provision of rotation of wire line winch and crane independently. The range of angle of rotation of crane is divided into two parts namely range A and range B calculated from the crane at rest position. The range A is an angle of rotation of the crane when the crane is not used for operations; and range B is an angle of rotation of crane when the crane is used for operations. The range A and range B varies from 0 degree to 360 degrees. Further, the wire line winch is independently rotated over a range of values for ‘angle ao’ and ‘angle bo’ from its rest position, the rest position of the wire line winch. The range of angle of rotation of the wire line winch is controlled by limit switches and mechanical stoppers to prevent it from overshooting.
In yet another embodiment, the present invention provides a TMWC having a power take off unit (PTO). The power take off unit takes an input power from a vehicle engine and provides different outputs to energize different equipments in the TMWC. One output power from PTO is used to energize a hydraulic motor for driving wire line winch drum and a gear motor for driving the slew ring bearing arrangement to rotate the wire line winch. A second output from PTO is used to operate the crane; and still another output from PTO is used to drive hydraulic generator for providing electric power for lighting, air conditioning etc. for operator’s cabin.
BRIEF DESCRIPTION OF THE DRAWINGS
An understanding of the present invention may be obtained by reference to the following drawings:
Figure 1 shows a TMWC in accordance with an embodiment of the present invention.
Figure 2 shows a slew ring bearing arrangement in accordance with an embodiment of the present invention.
Figure 3 shows operating ranges for rotation of wire line winch and crane in accordance with an embodiment of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
Many aspects of the invention can be better understood with references made to the drawings below. The components in the drawings are not necessarily drawn to scale. Instead, emphasis is placed upon clearly illustrating the components of the present invention. Moreover, like reference numerals designate corresponding parts through the several views in the drawings. Before explaining at least one embodiment of the invention, it is to be understood that the embodiments of the invention are not limited in their application to the details of construction and to the arrangement of the components set forth in the following description or illustrated in the drawings. The embodiments of the invention are capable of being practiced and carried out in various ways. In addition, the phraseology and terminology employed herein are for the purpose of description and should not be regarded as limiting.
The present invention relates to a truck mounted winch with crane wherein an integrated wire line winch and a crane are mounted on a heavy duty vehicle having provisions for rotation of wire line winch and crane independently. Further, the wire line winch is mounted on the heavy duty vehicle with the help of a slew ring bearing; and the TMWC draws power from the vehicle’s engine for wire line winch rotation and also for crane operation. The present invention also ensures an operator will get an unobstructed view of well and operating assemblies during operations. The truck mounted winch of the present invention is also known as landline winch.
Now referring to Figure 1, in a main embodiment the present invention provides the TMWC 100. Said TMWC 100 comprising of a vehicle chassis 15, a wire line winch 1, a crane 6, a slew ring bearing arrangement 8 and a power take off unit. The integrated wire line winch 1 and crane 6 are mounted on a truck chassis 15, with the crane 6 mounted in the rear of the truck chassis 15. The wire line winch 1 consisting of a winch skid 2 and an operator cabin 5 is directly mounted on the truck chassis 15 using the slew ring bearing 8. The winch skid 2 comprises a single drum or double drums 3 fitted with a slick line wire (not shown). The winch skid 2 also includes a measuring head 4 that accurately measures both wire line depth, tension and also provides line speed. The measuring head 4 are compact and light weight two or three-wheel wrap-around design and no change of wheel are required with the change of wire. The truck mounted wire line winch 100 also comprise of a lubricator stand 9 and a hydraulic tank 10.
The crane 6 is a hydraulic telescopic crane with a certain minimum lifting capacity and is equipped with hydraulic outriggers 14 and stabilizers 13. The outriggers 14 and stabilizers 13 are used for taking load respectively at rear and at front when crane 6 is under operation. The crane 6 is also fitted with a hydraulic alert system to stop all the functions of the mast 21 when maximum capacity is exceeded on the telescopic boom 7. The crane 6 is rotated independently of the wire line winch 1.
The truck mounted wire line winch 100 uses a closed loop hydraulic system with variable displacement pump and motor. The hydraulic system is protected from overload by pressure relief valve (not shown). The only power source in truck mounted wire line winch 100 is the vehicle engine (not shown). The PTO takes an input power from the engine and provides different outputs to drive different equipments in the TMWC 100. One of the outputs of PTO provides power for hydraulic motor for driving the winch skid 2 and also for geared motor that drives the slew ring bearing 18 to achieve rotation of the wire line winch 1. Another output from the PTO is used to provide power for crane 6 operation. Still another of the outputs from the PTO is used to drive a hydraulic generator 11 for providing electric power for lighting, air conditioning etc. for operator cabin 5.
The winch skid 2 has air operated braking system with an adjustable non asbestos band brakes (not shown) for load holding. The winch skid 2 also has linear spooling system, and has capability for providing excellent jarring operations in both the directions. The winch skid 2 provides for chain drive reel through a closed loop hydraulic motor and step less transmission. The operator cabin 5 is an air conditioned cabin insulated from heat and noise to keep operator safe and comfortable, and for operator to get an unobstructed view of well and operating assemblies during operations. The operator cabin 5 of the wire line winch 1 includes a control panel with all the winch controls mounted on the panel. An electronic display is also available for digital display of depth, line speed, line tension and current time and date. An alarm setting is also provided to allow operator to set alarm to predetermined value of tension and depth and if the operator does not take any action on the preset alarm, the wire line winch 1 stops automatically at preset value. The data output of all gauges and meters are in metric configuration and are downloaded using a USB download port. The landline winch 100 is used for various slick lines such as but is not limited to 0.092”, 0.108”, 0.125”, 0.140” and 0.160” or braided line and e- line 3/16”, 7/32” operations.
Now referring to Figure 2, this figure provides details of the slew ring bearing arrangement 12. The slew ring bearing arrangement 12 comprises of a sub chassis ring 17 directly welded on the top of a sub chassis 16, a mounting plate 19 welded on the top of a sub chassis ring 17, a slew ring bearing 8 having ball (or roller) 18 and having an outer part 18b joined to the mounting plate 19 and an inner part 18a bolted to a base plate 20 and the base plate 20 is welded to the bottom of the wire line skid 1. The outer part 18b of the slew ring bearing is joined to the mounting plate 19 with the help of number of bolts equally spaced on the mounting plate 19. The inner part 18a has integral gears driven by a pinion mounted on a motor (not shown). The inner part 18a of the slew ring bearing, and along with that the wire line winch 1 mounted on the base plate 20, are driven by a geared motor which is mounted on the sub chassis 16. The geared motor is either driven by any type of power take off unit or any type of engine.
The slew ring bearing inner part 18a rotates in both directions (clockwise and anticlockwise) and control is provided through an operator control panel located in operator cabin 5 of the wire line winch 1. An on/off switch is provided in the operator control panel to turn on the motor and one of the two switches marked as R.H. and L.H. controls clockwise and anticlockwise motions of the slew ring bearing inner part 18a. The rotation for the wire line winch 1 is controlled by limit switches & mechanical stoppers or any other such equipment.
Now referring to Figure 3, the present invention provides operating ranges for rotation of wire line winch 1 and crane 6. The crane 6 is rotated from 0 to 360 degrees. The range of angle of rotation of crane 6 is divided into two parts namely range A and range B and calculated from the crane 6 at rest position. The range A is an angle of rotation of crane 6 where the crane 6 is not used for operations and range B is an angle of rotation of crane 6 where the crane 6 is used for operations. The range A and range B varies from 0 degree to 360 degrees. Further, the wire line winch 1 is also rotated independently over the range of values for ‘angle ao’ and ‘angle bo’ calculated from the wire line winch 1 at rest position as shown by line X1- X2. The range of angle of rotation of the wire line winch 1 is controlled by limit switches and mechanical stoppers (not shown) to prevent it from overshooting.
Therefore, the present invention provides the TMWC which utilizes the vehicle’s engine for both the winch rotation and crane operation. There is no need of separate power unit for TMWC operation. Manoeuvring of the wire line winch 1 and the crane 6 are done independently. Since engine power is used for the movement of the wire line winch 1 hence it saves cost of the product and process for generating power.
The foregoing description of embodiments of the invention has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed, and modifications and variations are possible in light of the above teachings or may be acquired from practice of the invention. The embodiments were chosen and described in order to explain the principals of the invention and its practical application to enable one skilled in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated.
CLAIMS:CLAIMS
We claim:
1. A truck mounted winch with crane (TMWC) (100), comprising of:
a vehicle chassis (15);
a wire line winch (1);
a crane (6);
a slew ring bearing arrangement (12); and
a power take off unit;
wherein,
said wire line winch (1) and crane (6) are mounted on a vehicle chassis (15), with said crane (6) mounted at rear of said vehicle chassis (15);
said wire line winch (1) consisting of a winch skid (2) with a measuring head for measuring depth of a wire line and an operator cabin (5) directly mounted on said vehicle chassis (15) using the slew ring bearing (8);
said crane (6) is equipped with hydraulic outriggers (14), stabilizers (13) for taking load respectively at rear and at front when crane (6) is under operation and with a hydraulic alert system to stop all the functions of a mast (21) when maximum capacity is exceeded on a telescopic boom (7);
said power take off unit takes input power from a vehicle engine and provides different outputs to drive a slew ring bearing arrangement (12) for rotation of said wire line winch (1) and for operation of said crane (6) simultaneously and another output from said power take off unit is used to drive hydraulic generator (11) for providing electric power that includes but not limited to lighting, air conditioning for an operator’s cabin;
said winch line winch (1) and crane (6) rotate independently and range of angle of rotation of said crane (6) is from 0 to 360 degrees;
said slew ring bearing arrangement (12) comprises of a sub chassis ring (17) directly welded on top of a sub chassis (16), a mounting plate (19) welded on the top of a sub chassis ring (17) and a slew ring bearing (8);
said a slew ring bearing (8) have a ball (or roller) (18) and an outer part (18b) joined to the mounting plate (19) and an inner part (18a) bolted to a base plate (20) that is welded to the bottom of the wire line skid (1).
2. The truck mounted winch with crane (TMWC) (100) as claimed in claim 1, wherein said winch skid (2) comprises a single drum or double drums (3) fitted with a slick line wire.
3. The truck mounted winch with crane (TMWC) (100) as claimed in claim 1, wherein said measuring head (4) is compact and light weight two or three-wheel wrap-around design and no change of wheel are required with the change of wire.
4. The truck mounted winch with crane (TMWC) (100) as claimed in claim 1, wherein said crane (6) is a hydraulic telescopic crane with a certain minimum lifting capacity.
5. The truck mounted winch with crane (TMWC) (100) as claimed in claim 1, wherein said line winch (100) uses a closed loop hydraulic system with variable displacement pump and motor for providing chain drive reel.
6. The truck mounted winch with crane (TMWC) (100) as claimed in claim 1, wherein said winch skid (2) is associated with an air operated braking system for load holding and a linear spooling system for providing jarring operations in both the directions.
7. The truck mounted winch with crane (TMWC) (100) as claimed in claim 1, wherein said winch (100) is used for various slick lines such as but is not limited to 0.092”, 0.108”, 0.125”, 0.140” and 0.160” or braided line and e- line 3/16”, 7/32” operations.
8. The truck mounted winch with crane (TMWC) (100) as claimed in claim 1, wherein said outer part (18b) of said slew ring bearing is joined to said mounting plate (19) with the help of number of bolts equally spaced on said mounting plate (19).
9. The truck mounted winch with crane (TMWC) (100) as claimed in claim 1, wherein said inner part (18a) has integral gears driven by a pinion mounted on a motor.
10. The truck mounted winch with crane (TMWC) (100) as claimed in claim 1, wherein said wire line winch (1) rotation is controlled by limit switches & mechanical stoppers or any other such equipment.
| # | Name | Date |
|---|---|---|
| 1 | 201911049933-STATEMENT OF UNDERTAKING (FORM 3) [04-12-2019(online)].pdf | 2019-12-04 |
| 2 | 201911049933-PROVISIONAL SPECIFICATION [04-12-2019(online)].pdf | 2019-12-04 |
| 3 | 201911049933-FORM FOR SMALL ENTITY(FORM-28) [04-12-2019(online)].pdf | 2019-12-04 |
| 4 | 201911049933-FORM FOR SMALL ENTITY [04-12-2019(online)].pdf | 2019-12-04 |
| 5 | 201911049933-FORM 1 [04-12-2019(online)].pdf | 2019-12-04 |
| 6 | 201911049933-FIGURE OF ABSTRACT [04-12-2019(online)].jpg | 2019-12-04 |
| 7 | 201911049933-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [04-12-2019(online)].pdf | 2019-12-04 |
| 8 | 201911049933-EVIDENCE FOR REGISTRATION UNDER SSI [04-12-2019(online)].pdf | 2019-12-04 |
| 9 | 201911049933-DRAWINGS [04-12-2019(online)].pdf | 2019-12-04 |
| 10 | 201911049933-DECLARATION OF INVENTORSHIP (FORM 5) [04-12-2019(online)].pdf | 2019-12-04 |
| 11 | abstract.jpg | 2019-12-14 |
| 12 | 201911049933-FORM-26 [03-03-2020(online)].pdf | 2020-03-03 |
| 13 | 201911049933-Power of Attorney-160320.pdf | 2020-03-18 |
| 14 | 201911049933-Correspondence-160320.pdf | 2020-03-18 |
| 15 | 201911049933-Proof of Right [03-06-2020(online)].pdf | 2020-06-03 |
| 16 | 201911049933-Proof of Right [30-06-2020(online)].pdf | 2020-06-30 |
| 17 | 201911049933-OTHERS-020720.pdf | 2020-07-10 |
| 18 | 201911049933-Correspondence-020720.pdf | 2020-07-10 |
| 19 | 201911049933-ENDORSEMENT BY INVENTORS [04-12-2020(online)].pdf | 2020-12-04 |
| 20 | 201911049933-DRAWING [04-12-2020(online)].pdf | 2020-12-04 |
| 21 | 201911049933-COMPLETE SPECIFICATION [04-12-2020(online)].pdf | 2020-12-04 |
| 22 | 201911049933-MSME CERTIFICATE [16-03-2023(online)].pdf | 2023-03-16 |
| 23 | 201911049933-FORM28 [16-03-2023(online)].pdf | 2023-03-16 |
| 24 | 201911049933-FORM 18A [16-03-2023(online)].pdf | 2023-03-16 |
| 25 | 201911049933-FER.pdf | 2023-08-04 |
| 26 | 201911049933-OTHERS [03-02-2024(online)].pdf | 2024-02-03 |
| 27 | 201911049933-FER_SER_REPLY [03-02-2024(online)].pdf | 2024-02-03 |
| 28 | 201911049933-CLAIMS [03-02-2024(online)].pdf | 2024-02-03 |
| 29 | 201911049933-PatentCertificate20-03-2024.pdf | 2024-03-20 |
| 30 | 201911049933-IntimationOfGrant20-03-2024.pdf | 2024-03-20 |
| 1 | SearchHistoryE_28-07-2023.pdf |
| 2 | Search201911049933AE_10-03-2024.pdf |