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Ultrasonic Cleaning System And Method

Abstract: A cleaning system and method use an ultrasound probe, a coupling mechanism, and a controller to clean equipment of a vehicle system. The ultrasound probe enters into an engine. The ultrasound probe emits ultrasound pulses and the coupling mechanism provides an ultrasound coupling medium between the ultrasound probe and one or more components of the engine. The controller drives the ultrasound probe to deliver the ultrasound pulse through the coupling medium to a surface of the one or more components of the engine. The ultrasound probe delivers the ultrasound pulse to remove deposits from the one or more components of the engine. Fig.l

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
11 November 2016
Publication Number
19/2017
Publication Type
INA
Invention Field
MECHANICAL ENGINEERING
Status
Email
remfry-sagar@remfry.com
Parent Application

Applicants

GENERAL ELECTRIC COMPANY
1 River Road, Schenectady, New York 12345, United States of America

Inventors

1. BEWLAY, Bernard Patrick
1 Research Circle, Niskayuna, NY 12309, USA
2. FAIDI, Waseem
1 Research Circle, Niskayuna, NY 12309, USA
3. LORRAINE, Peter William
1 Research Circle, Niskayuna, NY 12309, USA
4. ALI, Mohamed Ahmed
1 Research Circle, Niskayuna, NY 12309, USA
5. YAZDANFAR, Siavash
1 Research Circle, Niskayuna, NY 12309, USA
6. FAN, Ying
1 Research Circle, Niskayuna, NY 12309, USA
7. NIETERS, Edward James
1 Research Circle, Niskayuna, NY 12309, USA
8. MILLS, David
1 Research Circle, Niskayuna, NY 12309, USA
9. TIBBETTS, Nicole
1 Research Circle, Niskayuna, NY 12309, USA

Specification

WE CLAIM:
1. A system comprising:
an ultrasound probe configured to enter into an engine and to emit an ultrasound pulse;
a coupling mechanism configured to provide an ultrasound coupling medium between the ultrasound probe and one or more components of the engine; and
a controller configured to drive the ultrasound probe to deliver the ultrasound pulse through the coupling medium to a surface of the one or more components of the engine, wherein the ultrasound probe is configured to deliver the ultrasound pulse to remove deposits from the one or more components of the engine.
2. The system as claimed in claim 1, wherein the coupling mechanism is configured to provide the coupling medium between the ultrasound probe and one or more blades, nozzles, combustor liners, or compressor blades of the engine.
3. The system as claimed in claim 1, wherein the surface of the one or more components of the engine is an external surface, and the ultrasound probe is a focused ultrasound probe configured to focus the ultrasound pulse toward the exterior surface of the one or more components of the engine.
4. The system as claimed in claim 1, wherein the coupling mechanism includes a diaphragm that is at least partially filled with the ultrasound coupling medium and that is configured to engage the one or more components of the engine between the ultrasound probe and the one or more components.
5. The system as claimed in claim 1, wherein the ultrasound probe is configured to focus the ultrasound pulse toward the surface of the one or more components of the engine to remove the deposits while preventing removal of a thermal barrier coating on the one or more components of the engine.
6. The system as claimed in claim 1, further comprising an optical sensor configured to generate optical data representative of the one or more components of the engine during removal of the deposits by the ultrasound probe.
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7. The system as claimed in claim 1, wherein the surface of the one or more components of the engine is an external surface and the one or more components include an opposite internal surface, and wherein the coupling mechanism is configured to provide the coupling medium from the ultrasound probe to the external surface and the controller is configured to direct the ultrasound probe to focus the ultrasound pulse through the external surface of the one or more components of the engine and onto the internal surface to remove the deposits from the internal surface.
8. The system as claimed in claim 1, wherein the coupling medium includes a gallium-indium alloy.
9. A method comprising:
inserting an ultrasound probe into an engine;
delivering an ultrasound coupling medium between the ultrasound probe and one or more components of the engine; and
emitting an ultrasound pulse from the ultrasound probe and through the coupling medium to a surface of the one or more components of the engine, wherein the ultrasound pulse removes deposits from the one or more components of the engine.
10. The method as claimed in claim 9, wherein delivering the ultrasound coupling medium includes spraying the coupling medium onto the one or more components of the engine.
11. The method as claimed in claim 9, wherein delivering the ultrasound coupling medium includes engaging the surface of the one or more components of the engine with a diaphragm that is at least partially filled with the ultrasound coupling medium.
12. The method as claimed in claim 9, wherein emitting the ultrasound pulse removes the deposits from the surface of the one or more components of the engine while preventing removal of a thermal barrier coating on the one or more components of the engine.
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13. The method as claimed in claim 9, further comprising obtaining optical data representative of the one or more components of the engine from an optic sensor during removal of the deposits by the ultrasound probe.
14. The method as claimed in claim 9, wherein the surface of the one or more components of the engine is an external surface and the one or more components include an opposite internal surface, and wherein the coupling medium is delivered onto the external surface, and wherein emitting the ultrasound pulse includes focusing the ultrasound pulse through the external surface of the one or more components of the engine and onto the internal surface to remove the deposits from the internal surface.
15. The method as claimed in claim 14, wherein the one or more components include an internal cavity that is at least partially bounded by the internal surface, and further comprising at least partially filling the internal cavity with the ultrasound coupling medium or a different fluid.
16. The method as claimed in claim 15, wherein emitting the ultrasound pulse includes directing the ultrasound pulse toward the internal cavity and creating acoustic effects about the internal cavity for removing the deposits from the internal surface.
17. The method as claimed in claim 9, further comprising changing a frequency of the ultrasound pulse delivered by the ultrasound probe based on a thickness of the one or more components between the internal surface and the external surface.
18. A system comprising:
an ultrasound probe configured to enter into equipment and to emit an ultrasound pulse; and
a controller configured to drive the ultrasound probe to deliver the ultrasound pulse to a surface of the one or more components of the engine, wherein the ultrasound probe is configured to deliver the ultrasound pulse to remove deposits from the one or more components of the engine.
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19. The system as claimed in claim 18, further comprising a coupling mechanism configured to provide an ultrasound coupling medium between the ultrasound probe and one or more components of the engine.
20. The system as claimed in claim 18, wherein the ultrasound probe is configured to focus the ultrasound pulse toward the surface of the one or more components of the engine to remove the deposits while preventing removal of a thermal barrier coating on the one or more components of the engine.
21. The system as claimed in claim 18, wherein the surface of the one or more components of the engine is an external surface and the one or more components include an opposite internal surface, and wherein the controller is configured to direct the ultrasound probe to focus the ultrasound pulse through the external surface of the one or more components of the engine and onto the internal surface to remove the deposits from the internal surface.
Dated this 10th day of November, 2016
CHAIT ANYA WINGKAR
Agent for the Applicant [IN/PA-1532]
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Documents

Application Documents

# Name Date
1 201644038533-AbandonedLetter.pdf 2020-03-03
1 Proof of Right_Assignment_11-11-2016.pdf 2016-11-11
2 201644038533-FER.pdf 2019-08-22
2 Form5_As Filed_11-11-2016.pdf 2016-11-11
3 Form3_As Filed_11-11-2016.pdf 2016-11-11
3 Correspondence by Agent_General Power Of Attorney_11-03-2019.pdf 2019-03-11
4 Form26_General Power of Attorney_11-11-2016.pdf 2016-11-11
4 201644038533-FORM-26 [06-03-2019(online)].pdf 2019-03-06
5 Form2 Title Page_Complete_11-11-2016.pdf 2016-11-11
5 201644038533-FORM 13 [27-02-2019(online)].pdf 2019-02-27
6 Form18_Normal Request_11-11-2016.pdf 2016-11-11
6 201644038533-RELEVANT DOCUMENTS [27-02-2019(online)].pdf 2019-02-27
7 Drawing_As Filed_11-11-2016.pdf 2016-11-11
7 Correspondence by Agent_Certified Copy of Priority_21-02-2017.pdf 2017-02-21
8 Description Complete_As Filed_11-11-2016.pdf 2016-11-11
8 Correspondence by Agent_Certified Copy of US Priority_21-02-2017.pdf 2017-02-21
9 Claims_As Filed_11-11-2016.pdf 2016-11-11
9 Other Patent Document [17-02-2017(online)].pdf 2017-02-17
10 abstract 201644038533.jpg 2017-01-09
10 Abstract_As Filed_11-11-2016.pdf 2016-11-11
11 Correspondence by Agent_Assignment_24-11-2016.pdf 2016-11-24
12 abstract 201644038533.jpg 2017-01-09
12 Abstract_As Filed_11-11-2016.pdf 2016-11-11
13 Claims_As Filed_11-11-2016.pdf 2016-11-11
13 Other Patent Document [17-02-2017(online)].pdf 2017-02-17
14 Correspondence by Agent_Certified Copy of US Priority_21-02-2017.pdf 2017-02-21
14 Description Complete_As Filed_11-11-2016.pdf 2016-11-11
15 Correspondence by Agent_Certified Copy of Priority_21-02-2017.pdf 2017-02-21
15 Drawing_As Filed_11-11-2016.pdf 2016-11-11
16 201644038533-RELEVANT DOCUMENTS [27-02-2019(online)].pdf 2019-02-27
16 Form18_Normal Request_11-11-2016.pdf 2016-11-11
17 201644038533-FORM 13 [27-02-2019(online)].pdf 2019-02-27
17 Form2 Title Page_Complete_11-11-2016.pdf 2016-11-11
18 201644038533-FORM-26 [06-03-2019(online)].pdf 2019-03-06
18 Form26_General Power of Attorney_11-11-2016.pdf 2016-11-11
19 Form3_As Filed_11-11-2016.pdf 2016-11-11
19 Correspondence by Agent_General Power Of Attorney_11-03-2019.pdf 2019-03-11
20 Form5_As Filed_11-11-2016.pdf 2016-11-11
20 201644038533-FER.pdf 2019-08-22
21 Proof of Right_Assignment_11-11-2016.pdf 2016-11-11
21 201644038533-AbandonedLetter.pdf 2020-03-03

Search Strategy

1 SS201644038533_21-08-2019.pdf