UPPER NOZZLE/PLATE INTEGRAL UNIT AND METHOD OF SPLITTING
THE SAME
DESCRIPTION
TECHNICAL FIELD
The present invention relates to an upper nozzle/plate integral unit for a sliding nozzle
assembly adapted to be attached to a bottom of a molten metal vessel, such as a tundish or ladle,
and used for controlling a flow rate of molten met i\, such as molten steel.
BACKGROUND ART
A sliding nozzle assembly comprises a plurality of refractory members formed with
respective nozzle holes and assembled together in such a manner as to be clamped at a high
pressure, wherein at least one of the refractory me nbers is adapted to be slidably moved so as to
adjust an opening degree of a molten metal passage consisting of the nozzle holes communicated
with each other, to control a flow rate of molten metal. such as molten steel.
Typically, in eases where the sliding nozzle assembly is attached to a tundish, five refractory
members consisting of an upper nozzle, an upper plate, an intermediate plate, a lower plate and a
lower nozzle, are arranged in this order in a downstream direction of a molten metal stream,
although there is a type using no intermediate plate
An operation of assembling such refractory n embers to form a sliding nozzle assembly is
roughly classified into an on-site operation and an off-site operation. The on-site operation
means an operation of attaching the refractory members to a bottom of a tundish while setting a
metal frame in an open position, to form a sliding nozzle assembly on site (i.e., in an on-site
manner). The off-site operation means an operation of replacing an entirety of a sliding nozzle
assembly detachably attached to a tundish (detachable-type sliding nozzle assembly), with a new
one, wherein used refractory members of the detached sliding nozzle assembly are replaced with

new ones at a location distant from the tundish (i.e., in an off-site manner).
The operation of assembling the refractory n embers to form a sliding nozzle assembly in an
on-site manner is performed in the following process. Firstly, the upper nozzle is applied with
mortar on an outer peripheral surface thereof, and inserted into an inner hole of a nozzle-seating
brick inside a tundish. Then, the upper plate is pressed against a lower surface of the upper
nozzle through a joint material, and fixed to a metal frame of the sliding nozzle assembly.
Subsequently, the intermediate plate and the lowr plate are fixed to the metal frame. Lastly.
the lower nozzle is pressed against a lower surface of the lower plate through a joint material,
and fixed to the metal flame through a bayonet coupling or the like.
As for the joint material, such as a shaped joint material or mortar, to be placed between the
upper nozzle and the upper plate and between the lower plate and the lower nozzle, it is
necessary to accurately manage a thickness of the joint material, preferably within control limits
of ± 1 mm.
However, a joint between respective ones of the refractory members, particularly a joint
between the upper nozzle and the upper plate, is likely to have a problem about a variation in
thickness thereof, due to variation factors, such as a position of the nozzle-seating brick, a size of
the inner hole of the nozzle-seating brick, an outer diameter of the upper nozzle, an amount of
the mortar applied onto the outer peripheral surface of the upper nozzle, and a hardness of the
mortar. If the thickness of the joint is excessiveh small, a gap will be likely to occur around the
joint during use. If the thickness of the joint i; excessively large, wear of the joint will be
accelerated to increase a risk of molten metal leak; ge.
In the above situation, various techniques for replacing the refractory members have been
proposed. For example, as a technique of replacing plates in an off-site manner, the following
Patent Document 1 discloses a technique of replacingly attaching a stationary plate and a slide
plate fixed to a slide plate-supporting plate, to a retainer plate provided on an outer shell of a
ladle, while holding by a plate-handling rod the stationary plate and a slide plate fixed to a slide
plate-supporting plate.
Further, the following Patent Document 2 discloses a detachable-type sliding nozzle
assembly adapted to be replaced by a slide-valve replacement machine together with a

slide-valve casing provided on a bottom of a tundish. In the Patent Document 2, refractory
members other than an upper nozzle, i.e., a slide valve (plate) and a lower nozzle, are replaced
simultaneously. Specifically, the slide-valve casing is gripped and pulled out by a clamp arm
attached to a replacement carriage, and replaced with a slide-valve casing assembled with new
refractory members.
In this operation of replacing the refractory members, it is difficult to accurately manage a
thickness of a joint between the upper nozzle and the upper plate, not only in on-site replacement
but also in off-site replacement.
As one of the measures against the above problem, the following Patent Document 3
proposes an upper nozzle/plate integral unit comprising an upper nozzle and an upper plate
integrated together without any joint therebetween. Although this upper nozzle/plate integral
unit is suitable for simultaneously replacing an upper nozzle and an upper plate as in a tundish,
the upper nozzle is liable to rigidly stick to a molten metal vessel during repetitive use. Thus, if
the upper nozzle/plate integral unit is used in the replacement system as disclosed in the Patent
Document 2, the stuck upper nozzle causes a problem about difficulty in detaching the sliding
nozzle assembly from the tundish. Further, if the upper nozzle/plate integral unit is used in the
type incapable of moving away the retaining meta1 frame as disclosed in the Patent Document 1,
the plates will conflict with the retaining metal frame to cause difficulty in pulling out and
detaching the entire assembly.
[Patent Document 1 ] JP 05-318061A
[Patent Document 2] JP 06-000602A
[Patent Document 3] JP 05-507029A
DISCLOSURE OF THE INVENTION
It is an object of the present invention to provide an upper nozzle/plate integral unit
comprising an upper nozzle and an upper plate integrated together, which is usable in a sliding
nozzle assembly, and capable of being easily spin into the upper nozzle and the upper plate after
use, while adequately maintaining a thickness of a joint between the upper nozzle and the upper
plate during use.
The present invention is made with a focus on a fact that, when an upper nozzle and an
upper plate in a sliding nozzle assembly are fixedly joined together by a joining force which
allows the upper nozzle and the upper plate to be easily disjoined from each other after use,
while maintaining the joining during use together with other refractory members, instead of
being fully fixed together, an obtained upper nozzle/plate integral unit can be easily split into the
upper nozzle and the upper plate, after use.
Specifically, the present invention provides an upper nozzle/plate integral unit capable of
being split into an upper nozzle and an upper plate and detached from a molten metal vessel.
after use, wherein: the upper nozzle is in contact with the upper plate through a joint material, in
such a manner that respective nozzle holes of the upper nozzle and the upper plate are aligned
with each other; the upper nozzle has a metal member provided on a lower end portion thereof;
and the upper plate has a metal sheet provided on an upper surface thereof, wherein the metal
member of the upper nozzle is weldingly joined o the metal sheet of the upper plate at two or
more positions, in such a manner that a weld leg is set in the range of 2 to 5 mm, and a total weld
length is set in the range of 5 to 60 mm.
In the upper nozzle/plate integral unit of the present invention, the metal member on the
lower end portion of the upper nozzle is weldingly joined to the metal sheet on the upper surface
of the upper plate at two or more positions. Tl at is, the upper nozzle is joined to the upper
plate only by means similar to spot welding, i.e., only by a joining force which allows the upper
nozzle and/or the upper plate to be easily detached from a joined portion therebetween. Thus,
in an operation of replacing refractory members, the upper nozzle/plate integral unit can be
easily split into the upper nozzle and the upper plaie.
As a specific example of the metal member to be attached onto the lower end portion of the
upper nozzle, it is preferable to use a metal casing which covers an outer peripheral surface of an
intermediate portion and the lower end portion of the upper nozzle, or a metal band disposed on
the outer peripheral surface of the lower end portion of the upper nozzle, in view of capability to
retain the upper nozzle in an attached state thereto
As a specific example of the metal sheet to be attached onto the upper surface of the upper
plate, it is preferable to use a metal casing which covers a lateral surface and the upper surface of

the upper plate, in view of capability to retain the upper plate in an attached state thereto.
Alternatively, a doughnut disk-shaped metal sheet may be attached onto the upper surface of the
upper plate. That is, the metal sheet of the upper plate in the present invention is provided as a
member to be weldingly joined to the metal nember on the lower end portion of the upper
nozzle, and may be provided on at least a welding area of the upper surface of the upper plate.
For example, the metal sheet may be a type formed by laminating a plurality of metal sheets, or
may be a type a part of which is buried in the upper surface of the upper plate. 1 he metal
casing which covers the lateral surface and the upper surface of the upper plate may be formed
by providing a metal band or hoop around the lateral surface of the upper plate, and welding a
metal sheet covering the upper surface of the upper plate, to the metal band or hoop.
In an operation of welding between the upper nozzle and the upper plate, a weld leg is set in
the range of 2 to 5 mm, and a total weld length is set in the range of 5 to 60 mm. If the weld leg
is less than 2 mm, the welding operation becomes technically difficult, and a joining force is
liable to become insufficient. If the weld leg is greater than 5 mm, it becomes an unrealistically
large value as compared with a thickness of the metal member or sheet. If the total weld length
is less than 5 mm, the upper nozzle/plate integrate unit is liable to be unexpectedly disjoined into
the upper nozzle and the upper plate during handling. If the total weld length is greater than 60
mm, the upper nozzle/plate integral unit is liabic to have difficult in being split into the upper
nozzle and the upper plate after use. As used herein, the terms "weld leg" and "weld length" are
defined, respectively, as a width S and a length L of a weld bead in a welded portion 6 between
the upper nozzle 1 and the upper plate 2, as shown in FIG. 1.
In the present invention, a method of splitting the upper nozzle/plate integral unit into the
upper nozzle and the upper plate may comprise pulling the upper plate or the sliding nozzle
assembly from outside the molten metal vessel. In this case, a crowbar or the like may be used
for manually scooping out the upper plate so as to pull the upper plate. Alternatively, a driving
source, such as a hydraulic cylinder, may be used for pulling the upper plate or the sliding nozzle
assembly.
Depending on a configuration of the upper nozzle or a mounting structure for the upper
nozzle, the above method may comprise pulling or pushing the upper nozzle toward an inside of
the molten metal vessel to detach the upper nozzle from the welded portion. Further, solidified
metal may be pulled away from a bottom of the molten metal vessel to allow the upper nozzle to
be detached together with the solidified metal.
In the above method, if a joining force based on welding is excessively strong, a pullout
force required for detaching the upper nozzle and/or the upper plate from the welded portion will
be considerably increased to cause a problem about difficulty in the detaching, and occurrence of
distortion in the sliding nozzle assembly.
In order to prevent disjoining between the upper nozzle and the upper plate during
transportation and during on-site handling, whi e facilitating detachment from the welded portion
after use, a product W of the weld leg S [mm]; nd the total weld length L2 [mm] is preferably set
in the range of 25 to 300. A condition that the product W is 25 corresponds to a condition that
a calculated value of the joining force based on welding is about 0.5 t (ton), and a condition that
the product W is 300 corresponds to a condition that the calculated value of the joining force
based on welding is about 7 t. That is, if the product W is less than 25, the joining force
becomes insufficient, and the upper nozzle/plate integral unit is likely to be disjoined into the
upper nozzle and the upper plate during transportation and during on-site handling. If the
product W is greater than 300, a joining force becomes excessively strong, which is likely to
cause difficulty in detaching the upper nozzle and/or the upper plate from the welded portion,
and occurrence of distortion in the sliding nozzle assembly.
In the present invention, the upper nozz e and the upper plate are welded together while
ensuring a gap therebetween in advance. Thus, a mortal joint between the upper nozzle and the
upper plate can be formed at a constant thickness, and the joint thickness can be accurately
managed by a manufacturer or the like. This makes it possible to eliminate the risk of wear of
the joint due to excessive increase in joint thiekness, or the risk of abnormal refractory wear or
molten metal leakage due to a gap caused by excessive decrease in joint thickness, so as to
achieve a stable casting operation.
The upper nozzle/plate integral unit of the present invention is suitably used in a
detachable-type sliding nozzle assembly, flu detachable-type sliding nozzle assembly is pulled
out after use, for example, by the replacement carriage as disclosed in the Patent Document 2.

Thus, the upper nozzle and/or the upper plate can be detached from the welded portion
therebetween by use of the pullout force. If the pullout force for the detachable-type sliding
nozzle assembly is insufficient, a driving force of a driving source, such as a motor or a
hydraulic cylinder, may be additionally used. 1 he upper nozzle/plate integral unit installed in
the detachable-type sliding nozzle assembly also has an advantage of allowing the upper nozzle
to be mounted to the molten metal vessel in conjunction with an operation of attaching the
detachable-type sliding nozzle assembly to the molten metal vessel, so as to achieve enhanced
operating efficiency.
The welding portion between the upper plate and the upper nozzle may be broken by a
hydraulic driving force of a hydraulic ram cylinc or interposed between a retaining metal frame
of the detachable-type sliding nozzle assembly and the molten metal vessel. Thus, even when a
pullout force for the detachable-type sliding nozzle assembly is insufficient, the detachable-type
sliding nozzle assembly can be detached from the molten metal vessel.
A retaining metal frame formed with a concave portion having a crowbar insertion groove
may be provided. In this case, the upper nozzle plate integral unit can be easily split into the
upper nozzle and the upper plate by inserting a crowbar into the crowbar insertion groove, and
moving the crowbar to scoop out the upper plat". The use of a crowbar makes it possible to
split the upper nozzle/plate integral unit in a simpLe and easy manner based on the principle of
leverage. Preferably, the upper nozzle/plate intetrial unit has a weld leg of 2 to 4 mm and a total
weld length of 10 to 20 mm to allow one person to perform the splitting operation by
himself/herself, using a crowbar having an adequate length.
Preferably, the product W of the weld leg S [mm] and the total weld length L2 [mm] is set
in the range of 25 to 100 to more facilitate the splitting operation using a crowbar. A condition
that the product W is 25 corresponds to a concilium that the calculated value of the joining force
based on welding is about 0.5 t (ton), and a condition that the product W is 100 corresponds to a
condition that the calculated value of the joining force based on welding is about 2t. As long
as the product W is set in the above range, one or two persons can split the upper nozzle/plate
integral unit using a crowbar.
As above, the upper nozzle/plate integral unit of the present invention makes it possible to
manage a joint thickness between the upper nozzle and the upper plate to eliminate the risk of
molten metal leakage and abnormal refractory wear, so as to achieve a stable casting operation.
In addition, the upper nozzle/plate integral unit can be split into the upper nozzle and the upper
plate to reduce the time and effort required for detaching the upper plate from the molten metal
vessel. The upper nozzle/plate integral unit installed in the detachable-type sliding nozzle
assembly allows the upper nozzle to be mounted to the molten metal vessel in conjunction with
an operation of attaching the detachable-type slicing nozzle assembly to the molten metal vessel,
so as to achieve enhanced operating efficiency
BRIEF DESCRIPTION OF DRAWINGS
FIG. 1 is a schematic diagram for explaining a weld leg and a weld length.
FIG. 2 is a front sectional view showing an upper nozzle/plate integral unit according to a
first embodiment of the present invention.
FIG. 3 is a top plan view of the upper nozzle, plate integral unit in FIG. 2.
FIG. 4 is a perspective view showing an upper nozzle/plate integral unit according to a
second embodiment of the present invention.
FIG. 5 is a perspective view for explaining an operation of detaching a detachable-type
sliding nozzle assembly having an upper nozzle/plate integral unit of the present invention, from
a tundish.
FIG. 6 is a sectional view for explaining one example of a method of splitting an upper
nozzle/plate integral unit of the present invention.
BEST MODE FOR CARRYING OUT THE INVENTION
The present invention will be described based on an embodiment thereof.
[FIRST EMBODIMENT]
An upper nozzle/plate integral unit according to a first embodiment of the present invention
will be shown as one example where a metal casing which covers an outer peripheral surface of
an upper nozzle is used as "a metal member provided on a lower end portion of an upper nozzle",
and a metal sheet which covers an upper surface of an upper plate is used as a "metal sheet

provided on an upper surface of an upper plate ".
FIG. 2 is a front sectional view showing the upper nozzle/plate integral unit according to the
first embodiment, and FIG. 3 is a top plan view of the upper nozzle/plate integral unit.
In FIGS. 2 and 3, the reference numeral 10 indicates the upper nozzle/plate integral unit
which comprises an upper nozzle 1 and an upper plate 2 adapted to be fitted into a lower end
portion of the upper nozzle 1, and the reference numeral 3 indicates a nozzle hole.
The upper nozzle 1 is a generally cylindrical-shaped refractory member having a nozzle
hole 3. The upper nozzle 1 has a metal casing a which is formed to have a thickness of 0.8 mm
and provided to cover an outer peripheral surface of an intermediate portion and the lower end
portion thereof, except an upper end portion.
As shown in an enlarged view of the circled region in FIG. 2, a gap between the upper
nozzle 1 and the metal easing 4 is filled with mortar 5.
As shown in FIG. 3, the upper plate 2 is a rectangular plate-shaped alumina carbon-based
refractory member having a nozzle hole 3 and a cutout in each corner. The upper plate 2 has a
metal band 7 which is formed to have a thickness of 3 mm and provided on a lateral surface
thereof, and a metal sheet 8 which is formed to have a thickness of 3 mm and provided on an
upper surface of the upper plate 2 while being weldingly fixed to the band 7. The metal sheet 8
has a circular-shaped cutout concentric with a raised portion 21 of the upper plate 2, and a
cylindrical portion 9 formed around the cutout. The cylindrical portion 9 is formed to have a
thickness of 3 mm.
The lower end portion of the upper nozzle 1 has a recess 11 formed in a bottom surface
thereof and fitted onto the raised portion 21 of the upper plate 2 through mortal 5 as a joint
material. A portion of the metal casing 4 an an outer peripheral surface of the lower end
portion of the upper nozzle 1 is fixedly joined to the cylindrical portion 9 of the metal sheet 8
through four welded portions 6. The mortal 5 in the fitting region between the raised portion
21 and the recess 11 has a thickness of 3 trim This joint thickness can be reliably managed by
measuring a joint thickness around the nozzle hole 3 using a measuring instrument after welding.
Each of the four welded portions 6 has a weld leg of 3 mm, and a weld length of 4 mm. Thus, a
total weld length is 16 mm.

An upper nozzle/plate integral unit different only in weld length from that in FIG. 3 was
subjected to a weld split/break test. As a result, an upper nozzle/plate integral unit having a
weld leg of 3 mm, a weld length of 8 mm and a total weld length of 32 mm (a product W of the
weld leg S and the total weld length L2 is 96) was split at 3.4 t, and an upper nozzle/plate
integral unit having a weld leg of 3 mm, a weld length of 15 mm and a total weld length of 60
mm (the product W of the weld leg S and the total weld length L2 is 180) was split at 4.7 t.
[SECOND EMBODIMENT]
FIG. 4 is a perspective view showing an upper nozzle/plate integral unit according to a
second embodiment of the present invention.
The upper nozzle/plate integral unit according to the second embodiment will be shown as
one example where a metal band attached onto an outer peripheral surface of a lower end portion
of an upper nozzle is used as the "metal member provided on a lower end portion of an upper
nozzle", and a metal casing which covers an upper surface of an upper plate is used as the "metal
sheet provided on an upper surface of an upper plate".
An upper nozzle 1 has a metal band 7 which is formed to have a width of 30 mm and a
thickness of 1 mm, and attached onto an outer reripheral surface of a lower end portion thereof
to serve as the metal member.
The band 7 has a convex portion (not shown) formed on an inner surface thereof and
adapted to be fitted into a concave portion (not shown) formed in the outer peripheral surface of
the upper nozzle 1 so as to facilitate retaining therebetween. Further, the band 7 and the upper
nozzle 1 are joined together by filling a gap therebetween using mortar with a high bonding
force.
An upper plate 2 has a metal casing 4 which is formed to have a thickness of 1.6 mm, and
provided to cover a lateral surface and an upper surface (except a raised portion) thereof.
A lower end of the band 7 attached onto the outer peripheral surface of the lower end
portion of the upper nozzle 1 is fixed to the metal casing 4 through four welded portions 6.
Each of the four welded portions 6 has a weld leg of 2 mm, and a weld length of 4 mm. Thus, a
total weld length is 16 mm.
[THIRD EMBODIMENT]

A method of splitting the upper nozzle/pla:e integral unit according to the first or second
embodiment will be described based on one sample where a detachable-type sliding nozzle
assembly having the upper nozzle/plate integral unit is attached to a tundish. More specifically,
an operation of detaching a used detachable-type sliding nozzle assembly from a tundish to
replace it with a detachable-type sliding nozzle assembly having new refractory members will be
described below.
Although not illustrated, a detachable-type sliding nozzle assembly 100 in FIG. 5 comprises
the upper nozzle/plate integral unit as shown in FIG. 2, an intermediate plate, a lower plate and a
lower nozzle, which are housed in a metal frame, and adapted to be detachably attached to a
bottom of a tundish together with the metal frame
The sliding nozzle assembly 100 illustrated in FIG. 5 is fixedly attached to a tundish (not
shown) by fastening a fixing bracket (not shown) provided on a lateral surface of the assembly to
a bolt provided on a shell (not shown) of the tundish, using a nut.
The sliding nozzle assembly 100 has two sp.itting brackets 20 provided on respective ones
of opposed longitudinally-extending lateral surfaces thereof, and a hydraulic ram cylinder 30
having an output of 5 t of force is detachably attac led to each of the splitting brackets 20.
In an operation of detaching the above sliding nozzle assembly 100, a hook of a crane is
attached to an upper portion of the sliding nozzle assembly 100, and then the fixing between the
tundish and the sliding nozzle assembly 100 is released by loosening the nut fastened to the bolt
provided on the shell of the tundish. Subsequent y, the sliding nozzle assembly 100 is hung by
the crane, and the hydraulic ram cylinders 30 are attached to the respective brackets 20 in such a
manner as to be interposed between the tundish and the sliding nozzle assembly 100.
Then, a hydraulic pressure of the hydraulic ram cylinders 30 is increased to break the
welded portions between the upper nozzle and the upper plate by a hydraulic driving force of the
hydraulic ram cylinders 30. In this embodiment, the welded portions between the upper nozzle
and the upper plate can be broken when the outpu force of the hydraulic ram cylinders 30 is in
the range of 1 to 2 t. Subsequently, the upper nozzle left in the tundish can be detached in such
a manner that it is pulled out from outside the tundish or pushed out from inside the tundish.
[FOURTH EMBODIMENT]

A method of splitting the upper nozzle/plate integral unit according to the first or second
embodiment will be described based on one example of an operation of replacing a refractory
member in an on-site manner without detaching the entire upper nozzle/plate integral unit from a
tundish.
FIG. 6 is a sectional view for explaining the operation. In this example, a retaining metal
frame 12 has a concave portion for receiving therein the upper plate 2, and the concave portion is
formed with a groove 13.
In an operation of detaching the upper plate 2 from a tundish after use, a crowbar 14 is
manually inserted into the groove 13. and moved to scoop out the upper plate 2 so as to break
welded portions based on the principle of leverage to split the upper nozzle/plate integral unit
into the upper nozzle 1 and the upper plate 2. Then, the upper nozzle 1 can be pulled out using
a hydraulic power unit or the like.
In this embodiment, the upper nozzle/plate integral unit has three welded portions, wherein
a weld leg is 3 mm, and a total weld length is 9 mm. In this case, one adult person can split the
upper nozzle/plate integral unit into the upper nozzle and the upper plate by himself/herself,
using a crowbar having a length of 1 m.
CLAIMS
1. An upper nozzle/plate integral unit capable of being split into an upper nozzle and an upper
plate and detached from a molten metal vessel, after use, wherein:
said upper nozzle is in contact with said upper plate through a joint material, in such a
manner that respective nozzle holes of said upper nozzle and said upper plate are aligned with
each other;
said upper nozzle has a metal member provided on a lower end portion thereof; and
said upper plate has a metal sheet provided on an upper surface thereof,
wherein said metal member of said upper nozzle is weldingly joined to said metal sheet of
said upper plate at two or more positions, in such a manner that a weld leg is set in the range of 2
to 5 mm, and a total weld length is set in the range of 5 to 60 mm.
2. The upper nozzle/plate integral unit as defined in claim 1, wherein a product (W) of said
weld leg (S [mm]) and said total weld length (L2 [mm]) is set in the range of 25 to 300.
3. The upper nozzle/plate integral unit as defined in claim 1 or 2, which is installed in a
detachable-type sliding nozzle assembly.
4. A method of splitting the upper nozzle/plate integral unit as defined in claim 3, comprising:
interposing a hydraulic ram cylinder between the detachable-type sliding nozzle assembly
and the molten metal vessel; and
moving said hydraulic ram cylinder in such a manner that said detachable-type sliding
nozzle assembly is detached from said molten metal vessel while splitting said upper
nozzle/plate integral unit into said upper nozzle and said upper plate.
5. A method of splitting the upper nozzle/plate integral unit as defined in claim 1 or 2.
comprising:
providing a retaining metal frame formed with a concave portion having a crowbar insertion

groove; and
inserting a crowbar into said crowbar insertion groove, and moving said crowbar to scoop
out said upper plate, so as to split said upper nozzle/plate integral unit into said upper nozzle and
said upper plate.
Disclosed is an upper nozzle/plate integral anit comprising an upper nozzle and an upper
plate integrated together, which is capable of being easily split into the upper nozzle and the
upper plate after use, while adequately maintaining a thickness of a joint between the upper
nozzle and the upper plate during use. A metal casing 4 is bent inwardly along an outer
peripheral surface of a lower end portion of an alumina carbon-based refractory body of the
upper nozzle 1 to form a metal member. The metal member formed by bending the metal
casing 4 inwardly has a length of 15 mm. A gap between the metal casing and the refractory
body is filled with mortar having a thickness of about 0.5 mm, A recess 11 of the lower end
portion of the upper nozzle 1 is fitted onto a raised portion 21 of the upper plate 2 through mortar,
and the metal casing 4 of the upper nozzle 1 is in contact with a metal casing of the upper plate 2.
A peripheral edge of the metal casing of the upper plate 2 is fixedly joined to the metal casing 4
of the upper nozzle I through a plurality of welded portions 6.