Abstract:
IN A FLOOR CROSS MEMBER (4) THAT HAS A GROOVE TYPE CROSS SECTIONAL SHAPE WHICH HAS A WEB SURFACE (4A) THAT IS AN UPPER SURFACE A RIDGE PORTION (4B) CONTINUOUS FROM THE WEB SURFACE (4A) AND A VERTICAL WALL SURFACE (4C) CONTINUOUS FROM THE RIDGE PORTION (4B) AND A TENSILE STRENGTH OF AT LEAST 440MPA A FLANGE (4E) IS FORMED AROUND BOTH END PORTIONS IN THE LONGITUDINAL DIRECTION IN SUCH A MANNER AS TO BE CONTINUOUS FROM THE WEB SURFACE (4A) THE RIDGE PORTION (4B) AND THE VERTICAL WALL SURFACE (4C) AND THE FLOOR CROSS MEMBER (4) IS BONDED TO A TUNNEL PORTION (2A) AND A SIDE SILL (3) VIA THE FLANGE (4E). THE FLANGE WIDTH L AT THE CENTER OF THE CIRCUMFERENTIAL DIRECTION OF A CURVED PORTION (4E-2) OF THE FLANGE (4E) IS EQUAL TO OR LARGER THAN THE MINIMUM FLANGE WIDTH L OF THE CURVED PORTION (4E-2). THEREFORE PROVIDED IS A VEHICLE BODY THAT PREVENTS THE DEFORMATION OF THE FLOOR CROSS MEMBER (4) AND IMPROVES THE TORSIONAL RIGIDITY.
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Notices, Deadlines & Correspondence
c/o NIPPON STEEL & SUMITOMO METAL CORPORATION 6 1 Marunouchi 2 chome Chiyoda ku Tokyo
1008071
2. NISHIMURA Ryuichi
c/o NIPPON STEEL & SUMITOMO METAL CORPORATION 6 1 Marunouchi 2 chome Chiyoda ku Tokyo
1008071
3. NAKAZAWA Yoshiaki
c/o NIPPON STEEL & SUMITOMO METAL CORPORATION 6 1 Marunouchi 2 chome Chiyoda ku Tokyo
1008071
Specification
DESCRIPTION
TITLE OF INVENTION: VEHICLE BODY
TECHNICAL FIELD
[0001] The present invention relates to a vehicle body
which has a longitudinal member disposed as aligned in
the front-back direction of the vehicle body, and a
I
widthwise member disposed as aligned in the widthwise
direction of the vehicle body.
BACKGROUND ART
[0002] Vehicle body composed of a unit construction body
(monocoque body) is configured by using, as main skeletal
components, long longitudinal members such as side sill,
roof rail, front floor having floor tunnel part, and slde
member, which are disposed as aligned in the front-back
direction of the vehicle body; and long widthwlse members
such as floor cross member and roof cross member, which
are disposed as dligned in the widthwise direction of the
vehicle body. The longitudinal member and the widthwise
member are generally joined with each other through
flanges formed at the longitudinal (axial) ends of the
widthwise member, in order to ensure rigidity of the
vehicle body and to bear the load.
[0003] The widthwise member is applied with load in the
I axial direction thereof induced by deformation of the
cross-sectional shape of the longitudinal member, and
also with torsional moment induced by displacement of the
longitudinal member. The widthwise member is, therefore,
required to suppress deformation possibly caused by the
load applied in the axial direction, and to have a high
torsional rigidity which affects driving stability of
vehicles.
To minimize the amount of deformation of the
widthwise member, it is necessary to effectively apply
the axial load to the cross section of the widthwise
member, and to optimize the cross-sectional shape and
joining conditions of the widthwise member.
Also for the purpose of elevating the torsional
rigidity of the widthwise member, it is again necessary
to optimize the cross-sectional shape and joining
conditions of the widthwise member, similarly as
described above.
[0004] For the purpose of suppressing deformation of the
widthwise member under axial load, it is preferable to
ensure a large cross-sectional area of the widthwise
member, and to join the widthwise members with thc
longitudinal member at points in the flange as close as
possible to the cross-sectional profile. On the other
hand, for the purpose of enhancing the torsional rigidity
of the widthwise member, it is again preferable to ensure
a large cross-sectional area of the widthwise member.
However, in contrast to the above-described conditions
for suppressing deformation, it is preferable to join the
widthwise member wlth the longitudinal member, at points
in the flange as apart as possible from the crosssectional
profile. In short, while ensuring a large
cross-sectional area of the widthwise member, the
geometry of flange of the widthwise member and the points
of joining are necessarily optimized, taking suppression
of deformation and improvement in the torsional rigidity
of the widthwise member into consideration.
[0005] Now the flange, which is formed at the
longitudinal end of the widthwise member and serves as a
joint part between the widthwise member and the
longitudinal member, is molded by press molding as a
result of extensional deformation. Accordingly, all
efforts of forming the flange along the ridge part of the
I widthwise member will inevitably result in concentration
of the extens~onal deformation locally at the edge of the
flange. As a consequence, in the process of press
forming, the flange would sometimes rupture at the edge
thereof, when intended to be long enough in width.
It has therefore been a conventional practice to
provide a notch d L around the ridge part of the widthwise
member, rather than providing the flange. Alternatively,
even if the flange is formed along the ridge part of the
widthwise member, the flange has been minimized in width
in a portion thereof corresponded to the center in the
perimeter direction of the ridge part. As a consequence,
the widthwlse member has no joining point, typically by
spot weldlng, in the flange thereof especially in a
portion corresponded to the ridge part. This has been
one of the causes of inhibiting suppression of
deformation and improvement in torsional rigidity of the
widthwise member.
[0006] A specific explanation will be given below,
referring to the case where the longitudinal member is
configured by the side silis and the tunnel part of a
front floor panel, and the the widthwise member is
configured by the floor cross member. The floor of the
vehicle body (simply referred to as "floor", hereinafter)
not only primarily takes part in ensuring necessary
levels of torsional rigidity and flexural rigidity of the
vehicle body during driving, but also takes part in
transmission of impact load in case of car crash, and
largely affects the weight of vehicle body. The floor is
therefore required to satisfy contradictory requirements
regarding high rigidity and light weight. A general
structure employed by the floor is such as having the
front floor panel; and a floor cross member which is
joined to the top surface (the surface faced to the
cabin) of the front floor panel, and connects the tunnel
part which is formed so as to bulge at around the
widthwise center of,the front floor panel, and side sill
inner panels which are spot-welded to both widthwise
edges of the front floor panel. By spot-welding the
floor cross member to the front floor panel, the tunnel
part, and to the side sill inner panels, the floor
structure will be improved in rigidity, and in load
transmission performance under impact load.
[ 0 0 0 7 ] In the conventional process of spot welding of
the floor cross member respectively to the top surface of
the front floor panel, the outer surfaces of the side
sill inner panels, and to the vertical wall surface of
the tunnel part of the front floor panel, it was general
to use an outward flange formed, as a welding margin, at
both longitudinal ends of the floor cross member.
[0008] The floor cross member is a structural component
which takes part in improving the rigidity of vehicle
body and in absorbing impact load in case of side impact.
In recent years, from the viewpoints of weight reduction
and improvement in collision safety, a thinner and more
strong high tensile strength steel, for example a high
tensile strength steel (HTSS) having a tensile strength
of 390 MPa or larger, is used as a material for the floor
cross member.
The high tensile strength steel has, however,
suffered from a low design freedom of the floor cross
member, due to its poor formability.
[0009] More specifically, for the case where thc floor
cross member is composed of a high tensile strength steel
of 390 MPa or higher, the flange, which is formed at the
end of the floor cross member to be serve as the joint
part with the side sill inner panels or with the tunnel
part, will be affected by a severe stretch flanging at
the edge of the curved part, and may rupture in the
process of press forming due to poor formability of the
floor cross member. The floor cross member has,
therefore, had to be compensated for the shortage of the
formability typically by provision of a notch, rather
than provision of the flange, at around the ridge part,
while resigning itself to degradation in the torsional
rigidity and load transmission performance. The notch
has, however, been concerned about degradation of various
performances of the floor cross member, including
collision characteristic regarding axial collapse, and
torsional rigidity.
[OGlG] Regarding this sort of technology, Patent
Literature 1 discloses a floor structure directed to
suppress deformation of vehicle interior in case of
collision, by providing a means for reducing impact
deformation strength, such as a notch, at the end of the
floor cross member.
Patent Literature 2 discloses a floor structure in
which the floor cross member is connected to a side sill,
by connecting the floor cross member to a side sill
reinforcement.
Patent Literature 3 discloses a floor structure
elevated in the rigidity by welding the floor cross
member and the side sill, by spot-welding the upper part
of a side sill inner panel and the flange of the floor
cross member.
Patent Literature 4 discloses a floor structure in
which the floor cross member and the side sill are
connected, by folding the edge of the side sill inner
panel to be connected to the floor cross member.
CITATION LIST
PATENT LITERATURE
[0011] [Patent Literature 11 Specification of Japanese
Patent No. 3120635
[Patent Literature 21 Specification of Japanese Patent
No. 2996031
[Patent Literature 31 Specification of Japanese Patent
No. 3125476
[Patent Literature 41 Japanese Laid-open Patent
Publication No. 02-141372
SUMMARY OF INVENTION
1 TECHNICAL PROBLEM
[0012]
The floor structure disclosed in Patent Literature 1
I
has a risk of excessive intrusion, into the cabin, of a
deformed part caused by the means for reducing impact
deformation, if the impact load is large.
The floor structure disclosed in Patent Literature 2
has a fear of complicating the geometry of the side sill
inner panel and the floor cross member, and of inducing
crack or degradation of dimensional accuracy in the
process of press forming originated from a blank plate.
The floor structure disclosed in Patent Literature 3
may not only complicate the geometry of the side sill
lnner panel and the floor cross member, but may even
dlsable the vehicle body from being assembled in some
kinds of process of assembling by spot weldlng, possibly
needing a vast change in assembly process of vehicle body.
The floor structure disclosed in Patent Literature 4
inevitably increases the manufacturing cost, due to I complicated process of forming of the side sill inner
panel.
[0013]
In addition, although not clearly stated, the floor
I
cross members in the floor structures disclosed in Patent
Literatures 1 to 4, filed in 1988 to 1994, are products
of the era wherein the high tensile strength steel was
not so popularly used. From this point of view, all
products are considered to be made of common steel sheet
having a tensile strength of 300 to 340 MPa or around,
rather than the high tensile strength steel. Accordingly,
even with these inventions, there will be no other choice
than providing the flanges at around the ridge part, at
both longitudinal ends of the floor cross member made of
a high tensile strength steel having a tensile strength
of 390 MPa or larger.
[0014]
It is therefore an object of the present invention to
provide a vehicle body which has a longitudinal member,
and a widthwise member joined through a flange formed at
the axial end thereof to the longitudinal member, which
is suppressed in deformation of the widthwise member, and
is improved in the torsional rigidity.
More specifically, the present invention is directed
to provide a vehicle body having, for example, a front
floor panel, and a floor cross member which is joined to
the top surface of the front floor panel, and connects
the tunnel part of the front floor panel and the side
sill joined to the front floor panel, having all
characteristics of high rigidity, good load transmission
performance, and lightness of weight.
SOLUTION TO PROBLEM
[0015]
The present invention is enumerated below.
[1] A vehicle body which includes a longitudinal member
disposed as aligned in the front-back direction of the
vehicle body, and a widthwise member disposed as aligned
in the widthwise direction of the vehicle body,
the widthwise member having at least a web surface
which configures the top surface, a ridge part contiguous
to the web surface, and a vertical wall surface
contiguous to the ridge part,
the widthwise member having a flange formed at the
longitudinal end continuously around at least the web
surface, the ridge part and the vertical wall surface,
and being connected through the flange to the
longitudinal member,
the flange having a flange width lf,, at the center
in the perimeter direction of the curved part thereof,
being not smaller than the minimum flange width lf, in the
region excluding the center in the perimeter direction of
the curved part, and
the widthwise member having a tensile strength of 440
MPa or larger.
1 [2] The vehicle body of [I], wherein the widthwise
1 member is a press-molded body having a ditch-like
transverse cross-sectional shape.
[3] The vehicle body of [I], wherein the ridge part has
I
.I a radius of curvature R of 8 mm or larger, and the radius
j!
of curvature R (mm) and the height H (mm) of the
transverse cross-sectional shape of the widthwise member
satisfy the relational expression (1) below:
0.061R/H10.25 (1)
[4] The vehicle body of [I], wherein the flange width lf,
at the center in the perimeter direction of the curved
part, and the minimum flange width lf, in the region
excluding the center in the perimeter direction of the
curved part, satisfy the relational expression (2) below:
1f,/1fS21.0 5 ... (2)
[5] The vehicle body of [I], wherein the angle formed
between the web surface and the vertical wall surface is
80" or larger and 100" or smaller.
[6] The vehicle body of [I], wherein the curved part has
a joint part to be joined with the longitudinal member.
[7] The vehicle body of [6], wherein the joint part
falls in a range projected on the flange, the range being
determined, when viewed in a transverse cross-section of
the widthwise member at around the flange, by a normal
llne lnclined by a predetermined angle away from the
normal line on the web surface at around the boundary
between the web surface and the ridge part, and by a
normal line inclined by a predetermined angle away from
I the normal line on the vertical wall surface at around
the boundary between the vertical wall surface and the
ridge part.
[8] The vehicle body of [6], wherein the joint part is a
I
! spot-welded part.
[9] The vehicle body of [I], wherein the flange does not
have a minimum thickness in a portion of the curved part,
which is corresponded to the center in the perimeter
direction of the ridge part.
[lo] A vehicle body which includes:
a front floor panel which has a tunnel part with a
vertical wall, nearly at the center of the widthwise
direction, and has flange parts at both widthwise edges;
a side sill joined through the flange part to the
front floor panel; and
a floor cross member which has at least a web surface
which configures the top surface, a ridge part contiguous
to the web surface, and a vertical wall surface
contiguous to the ridge part, and is joined to the top
surface of the front floor panel,
the floor cross member having the flanges formed at
both longitudinal ends continuously around at least the
web surface, the ridge part and the vertical wall surface,
and being connected through the flanges to the vertical
wall and to the side sill,
the flange having a flange width lf,, at the center
in the perimeter direction of the curved part thereof,
being not smaller than the minimum flange width l,, in the
region excluding the center in the perimeter direction of
the curved part, and
the floor cross member having a tensile strength of
440 MPa or larger.
[ll] The vehicle body of [lo], wherein the floor cross
member is a press-molded body having a ditch-like
transverse cross-sectional shape.
[12] The vehicle body of [lo], wherein the ridge part
has a radius of curvature R of 8 mm or larger, and the
I
. ~ radius of curvature R (mm) and the height H (mm) of the
' i
I transverse cross-sectional shape of the floor cross
member satisfy the relational expression (1) below:
0.061R/H<0.25 ... (1)
[I31 The vehicle body of [lo], wherein the flange width
lf, at the center in the perimeter direction of the curved
part, and the minimum flange width lf, in the region
excluding the center in the perimeter direction ok the
curved part, satisfy the relational expression (2) below:
lf,/lf,>l. 05 ... (2)
[14] The vehicle body of [lo], wherein the angle formed
between the web surface and the vertical wall surface is
80" or larger and 100" or smaller.
[15] The vehicle body of [lo], wherein the curved part
has a joint part to be joined with the vertical wall or
the side sill.
[16] The vehicle body of [15], wherein the joint part
falls in a range projected on the flange, the range being
determined, when viewed in a transverse cross-section of
the floor cross member at around the flange, by a normal
line inclined by a predetermined angle away from the
normal line on the web surface at around the boundary
between the web surface and the ridge part, and by a
normal line inclined by a predetermined angle away from
the normal line on the vertical wall surface at around
the boundary between the vertical wall surface and the
ridge part.
[17] The vehicle body of [15], wherein the joint part is
a spot-welded part.
[18] The vehicle body of [lo], wherein the flange does
not have a minimum thickness in a portion of the curved
part, which is corresponded to the center in the
perimeter direction of the ridge part.
ADVANTAGEOUS EFFECTS OF INVENTION
[0017] Accordiny to the present invention, successfully
provided is a vehicle body which has a longitudinal
member, and a widthwise member joined through a flange
formed at the axial end thereof to the longitudinal
member, which is suppressed in deformation of the
widthwise member, and is improved in the torsional
rigidity.
According to the present invention, also successfully
provided is a vehicle body having, for example, a front
floor panel, and a floor cross member which is joined to
the top surface of the front floor panel, and connects
the tunnel part of the front floor panel and the side
sill joined to the front floor panel, being optimized in
the geometry of the floor cross member, form and
condition of joining between the floor cross member and
the side sill or the tunnel part, and thereby having all
characteristics of high rigidity, good load transmission
performance, and lightness of weight.
B R I E F D E S C R I P T I O N OF DRAWINGS
[ 0 0 1 8 ] [ F I G . l A ] F I G . 1A is a perspective view partially
illustrating a floor structure of a vehicle body
according to an embodiment.
[ F I G . l B ] F I G . 1 B is a drawing partially illustrating a
flange part of a floor cross member of an embodiment.
[ F I G . l C ] F I G . 1 C is a drawing partially illustrating a
flange part of a conventional floor cross member.
[ F I G . 2 A ] F I G . 2 A is a cross-sectional view taken along
line 11-11 in F I G . 1 A .
[ F I G . 2 B ] F I G . 2 B is a transverse cross-sectional view
schematically illustrating an exemplary floor cross
member.
[ F I G . 3 A ] F I G . 3 A is a drawing illustrating a flange and
spot-welded parts of a conventional floor cross member.
[ F I G . 3 B ] F I G . 3 B is a drawing illustrating a flange and
joint parts of a conventional floor cross member.
[ F I G . 3 C ] F I G . 3 C is a drawing illustrating a flange and
joint parts of a floor cross member of an embodiment.
[ F I G . 3D] F I G . 3D is a drawing illustrating a flange and
spot-welded parts of a floor cross member of an
embodiment
[ F I G . 4A] F I G . 4A is a drawing illustrating straight
parts and a curved part o f a flange formed in the floor
cross member.
[ F I G . 4 B ] F I G . 4 B is a drawing illustrating straight
parts and a curved part of a flange formed in the floor
cross member.
[ F I G . 5 A ] F I G . 5 A is a drawing schematically illustrating
a method of forming a floor cross member.
[ F I G . 5 B ] F I G . 5 B is a drawing schematically illustrating
a method of forming a floor cross member.
[ F I G . 6A] F I G . 6 A is a drawing for explaining a
conventional blank shape.
[ F I G . 6 B ] F I G . 6B is a drawing for explaining a straindistributed
blank shape.
[ F I G . 7 1 F I G . 7 is a graph illustrating an exemplary
relation between position in the curved part of the
flange and strain.
[ F I G . 8 A ] F I G . 8A is a drawing schematically illustrating
an analytical model of the floor cross member.
[ F I G . 8 B ] F I G . 8B is a drawing partially illustrating a
flange part of the analytical model.
[ F I G . 8 C ] F I G . 8 C is a drawing partially illustrating a
flange part of the analytical model.
[ F I G . 91 F I G . 9 is a graph illustrating relation between
energy absorption efficiency under a collision
displacement of 5 mm (collision characteristic) and the
radius of curvature R of the ridge part.
[ F I G . 101 F I G . 10 is a drawing schematically illustrating
an analytical model of the floor cross member.
[ F I G . 111 F I G . 11 is a graph illustrating rate of
increase/decrease of torsional rigidity, with reference
to the torsional rigidity under a radius of curvature R
of 0 mm, when measured for every ratio of 2R relative to
the cross-sectional height H
[ F I G . 121 F I G . 12 is a graph illustrating influences of
the radius of curvature R of the ridge part exerted on
I the torsional rigidity, as compared between presence and
I absence of a notch.
[ F I G . 131 F I G . 13 is a drawing schematically illustrating
an analytical model of the floor cross member.
[ F I G . 141 F I G . 14 is a drawing illustrating layouts of
the spot-welded points in model A to model G
[ F I G . 151 F I G . 15 is a graph illustrating relation
between the torsional rigidity, and the number and
position of spot-welded points affecting thereon.
[ F I G . 161 F I G . 16 is a drawing schematically illustrating
an analytical model of the floor cross member.
[ F I G . 17Al F I G . 17A is a drawing illustrating layouts of
the spot-welded points in model 1 to model 6.
[ F I G . 17Bl F I G . 17B is a drawing illustrating layouts of
the spot-welded points in model 1 to model 3.
[ F I G . 181 F I G . 18 is a drawing illustrating layouts of
the spot-welded points in models 2, 7, 8, 9, 10 and 16
[ F I G . 191 F I G . 19 is a drawing illustrating layouts of
the spot-welded points in models 2, 11 and 12.
[ F I G . 201 F I G . 20 is a graph illustrating the torsional
rigidity of models 1 and 3.
[ F I G . 211 F I G . 21 is a graph illustrating torsional
rigidity of models 3 and 2
[ F I G . 221 F I G . 22 is a graph illustrating torsional
rigidity of models 4 and 6.
[ F I G . 231 F I G . 23 is a graph illustrating torsional
rigidity of models 6 and 5.
[ F I G . 241 F I G . 2 4 is a graph collectively illustrating
the torsional rigidity of models 2, 3, 7, 8, 9 and 10.
[ F I G . 251 F I G . 25 is a graph collectively illustrating
absorbed energy of models 2, 3, 7, 8, 9 and 10.
[ F I G . 261 F I G . 26 is a graph illustrating torsional
rigidity of models 11, 2 and 12.
[ F I G . 271 F I G . 27 is a graph illustrating absorbed energy
of models 11, 2 and 12.
[ F I G . 281 F I G . 28 is a drawing illustrating layouts of
the spot-welded points in models 13 to 15.
[ F I G . 291 F I G . 29 is a graph illustrating torsional
rigidity of models 13 to 15.
[ F I G . 301 F I G . 30 is a drawing illustrating layouts of
the spot-welded points in models 16 and 17.
[ F I G . 311 F I G . 31 1s a graph illustrating torsional
rigidity of models 16 and 17.
[ F I G . 321 F I G . 32 is a graph illustrating absorbed energy
of models 16 and 17.
DESCRIPTION OF EMBODIMENTS
[0019] An embodiment for carrying out the present
invention will be explained below, referring to the
attached drawings. This embodiment exemplifies a case
where the longitudinal member is configured by the side
sill and the tunnel part of the front floor panel, and
the widthwise member is configured by the floor cross
member. Note, however, that the present invention is not
limited thereto, and is also applicable to a case where,
for example, the longitudinal member is configured by a
roof rail, and the widthwise member is configured by a
roof cross member.
(00201 FIG. 1A is a perspective view partially
illustrating a floor structure la of a vehicle body 1
according to this embodiment. As seen in FIG. lA, the
floor structure la of the vehicle body 1 has a front
floor panel 2, a side sill 3 as the longitudinal member,
and a floor cross member 4 as the widthwise member.
[0021] The front floor panel 2 has a tunnel part 2.3 as
the longitudinal member, and a flange part 2b. The
tunnel part 2a has a vertical wall 2c, and is formed at
around the center, in the widthwlse direction of vehlcle
body, of the front floor panel 2, so as to bulge to give
a ditch-like transverse cross-sectional shape. Inside
(below the bottom surface) the tunnel part 2a, a
propeller shaft for transmitting englne output to the
rear wheels, and various pipings are housed. The flange
part 2b is formed upright at each of both widthwise edges
of the front floor panel 2.
General levels of strength and thickness of the front
floor panel 2 will suffice. For example, the tensile
strength is typically 300 MPa or around, and the
thickness is typically 0.6 to 0.7 mm or around.
[0022] The side sill 3 is a long cylindrical body
configured by a side sill inner panel 3a and a side sill
outer panel 3b. The side sill inner panel 3a and the
side sill outer panel 3b are joined to each other
typically by spot welding, using flanges respectively
formed at the end parts of both components.
The side sill inner panel 3a is joined on the outer
surface thereof to the flange part 2b of the front floor
panel 2, typically by spot welding.
General levels of strength and thickness of the side
sill inner panel 3a and the side sill outer panel 3b will
suffice. For example, the tensile strength is typically
440 to 980 MPa or around, and the thickness is typically
1.0 to 2.0 mm or around.
[0023] FIG. 2A is a cross-sectional view taken along
line 11-11 in FIG. 1A. As seen in FIG. 1A and FIG. 2A,
the floor cross member 4 is a press-molded body composed
of high tensile strength steel having a tensile strength
of 440 MPa or larger, has a web surface 4a as the top
surface, ridge parts 4b, 4b contiguous to web surface 4a,
and vertical wall surfaces 4c, 4c contiguous to the ridge
parts 4b, 4b, and has a ditch-like transverse crosssectional
shape tapered to give nearly a trapezoidal form.
The floor cross member 4 also has flanges 4d, 4d which
are contiguous to the vertical wall surfaces 4c, 4c and
protrude sideward.
The floor cross member 4 is joined through the
flanges 4d, 4d to the top surface 2d of the front floor
panel 2, typically by spot welding.
[0024] The floor cross member 4 additionally has flanges
4e. As seen in FIG. lB, the flanges 4e are formed at
around both longitudinal ends of the floor cross member 4,
continuously along the web surface 4a, the ridge parts 4b,
4b and vertical wall surfaces 4c, 4c. In other words,
there is no notch 4f as seen in FIG. lC, which has been
indispensable for a conventional floor cross member 4'
composed of high tensile strength steel having a tensile
strength of 390 MPa or larger.
[0025] The floor cross member 4 preferably has a tensile
strength of 440 MPa or larger, and more preferably 590
MPa or larger. By the selection, the floor cross member
4 may be thinned, and the vehicle body may be reduced in
weight. The floor cross member 4 preferably has a
thickness of 1.0 to 2.0 mm for example, more preferably
1.6 mm or smaller, and furthermore preferably 1.4 mm or
smaller.
[0026] The transverse cross-sectional shape of the floor
cross member 4 is not limited thereto, and may be a shape,
as typically illustrated in FIG. 2B, with the web surface
4a inclined away from the horizontal line.
The angle 9 formed between the web surface 4a and the
vertical wall surface 4c is preferably 80" or larger and
100" or smaller.
If the angle 9 is smaller than 80°, the torsional
rigidity and the collision characteristic will become
relatively low. To set the angle formed between the web
surface 4a and the vertical wall surface 4c to 80" or
larger is one of conditions for maximizing an effect of
omission of notch, and for enabling the omission of notch.
In thls way, the flanges 4e may be formed by press
forming, at both longitudinal ends of the floor cross
member 4 composed of high tensile strength steel having a
tensile strength of 440 MPa or larger.
On the other hand, press forming of the floor cross
member 4 becomes difficult if the angle 8 exceeds 100".
[0027] The rldge part 4b preferably has a radius of
curvature of 8 mm or larger. The radius of curvature R
(mm), and the height H (mm) of the ditch-like transverse
cross-sectional shape, tapered to give a nearly
trapezoidal form, preferably satisfy 0.061R/H10.25, and
more preferably 0.06
FIG. 20 is a graph illustrating torsional rigidity of
models 1 to 3. FIG. 21 is a graph illustrating torsional
rigidity of models 3 and 2. FIG. 22 is a graph
illustrating torsional rigidity of models 4 and 6. FIG.
1 23 is a graph illustrating torsional rigidity of models 6
and 5.
It was understood from comparison between FIGs. 20
and 22, that a high level of torsional rigidity may be
obtained by forming the curved part of the flange without
notching.
It was understood from comparison between FIGs. 21
and 23, under the same number of spot-welded points, a
high level of torsional rigidity may be obtained by
disposing the spot-welded points in the curved part of
I the flange. If the spot-welded points are disposed
outside the curved part of the flange, the torsional
rigidity and the collision characteristic will degrade,
failing in obtaining desired performances.
LO0661 FIG. 24 is a graph collectively illustrating
torsional rigidity of models 2, 3, 7, 8, 9, 10 and 3.
FIG. 25 is a graph collectively illustrating absorbed
energy of models 2, 3, 7, 8, 9, 10 and 3. FIG. 26 is a
graph illustrating torsional rigidity of models 2, 11 and
12. FIG. 27 is a graph illustrating absorbed energy of
models 2, 11 and 12.
100671 It is understood from graphs of FIGs. 24 and 25
that, for the case where the spot-welded point is
disposed in the curved part of the flange, higher levels
of torsional rigidity and absorbed energy may be obtained
by disposing the spot-welded point at around the center
of the flange (a region ranging from 1/10 to 9/10 of the
center angle (deg.) of the curved part).
[0068] It is understood from the graph of FIG. 26 that,
for the case where the spot-welded point is disposed in
the curved part of the flange, higher levels of torsional
rigidity and absorbed energy may be obtained by disposing
the spot-welded point closer to the edge of the flange (a
region ranging from 1/2 to 1 of the flange width (mm)).
[0069] It is understood from the graph of FIG. 27 that,
for the case where the spot-welded point is disposed in
the curved part of the flange, higher levels of torsional
rigidity and absorbed energy may be obtained by disposing
the spot-welded point closer to the rounded rising point
of the flange (a region ranging from 0 to 1/2 of the
flange width (mm) ) .
[0070] In short, it is understood from the graphs of
FIGS. 26 and 27 that, for the purpose of balancing high
torsional rigidity and large absorbed energy, it is
effective to dispose the spot-welded point in a region
ranging from 1/4 to 3/4 of the flange width.
[0071] FIG. 28 is a drawing illustrating layouts of the
spot-welded points in models 13 to 15.
As seen in FIG. 28, in all of models 13 to 15, each
spot-welded point was disposed the same distance away
from the axis of rotation.
[0072] FIG. 29 is a graph illustrating the torsional
rigidity of models 13 to 15.
As seen in FIG. 29, model 13 having the spot-welded
point disposed in the curved part of the flange showed
the highest torsional rigidity, showing a significant
difference.
i [Example 21
, .
[0073] Using a floor cross member having two spot-welded
i points formed in each curved part of the flange,
:I
influences of the positions of spot welding in the flange
exerted on the torsional rigidity and absorbed energy
were analyzed.
[0074] FIG. 30 is a drawing illustrating layouts of the
I spot-welded points in models 16 and 17.
I FIG. 31 is a graph illustrating the torsional
rigidity of models 16 and 17, and FIG. 32 is a graph
illustrating the absorbed energy of models 16 and 17.
It is understood from FIG. 31 and FIG. 32 that the
torsional rigidity and the collision characteristic are
improved by providing the flange around the whole
perimeter of the longitudinal end, and by providing a
single spot-welded part in each curved part of the flange,
and that the torsional rigidity and the collision
characteristic are further improved by forming two spotwelded
parts in the curved portion of the flange.
INDUSTRIAL APPLICABILITY
[0075] The present invention is applicable to a vehicle
body composed of longitudinal members such as side sill,
roof rail, front floor having floor tunnel part, and slde
members, which are disposed as aligned in the front-back
direction of the vehicle body; and widthwise members such
as floor cross member and roof cross member, which are
disposed as aligned in the widthwise direction of the
vehicle body.
CLAIMS
[Claim 11 A vehicle body comprlsIng a longitud~nal
I
I member disposed as aligned in the front-back direction of
the vehicle body, and a widthwise member disposed as
aligned in the widthwise direction of the vehicle body,
the widthwise member having at least a web surface
which configures the top surface, a ridge part contiguous
to the web surface, and a vertical wall surface
contiguous to the ridge part,
the widthwise member having a flange formed at the
longitudinal end continuously around at least the web
surface, the ridge part and the vertical wall surface,
and being connected through the flange to the
longitudinal member,
the flange having a flange width lf,, at the center
in the perimeter direction of the curved part thereof,
being not smaller than the minimum flange width lf, in the
region excluding the center in the perimeter direction of
the curved part, and
the widthwise member having a tensile strength of 440
MPa or larger.
[Claim 21 The vehicle body according to Claim 1, wherein
the widthwise member is a press-molded body having a
ditch-like transverse cross-sectional shape.
[Claim 31 The vehicle body according to Claim 1, wherein
the ridge part has a radius of curvature R of 8 mm or
larger, and the radius of curvature R (mm) and the height
H (mm) of the transverse cross-sectional shape of the
widthwise member satisfy the relational expression (1)
below:
0.06~R/H~0.25 -.-(I)
[Claim 41 The vehicle body according to Claim 1, wherein
the flange width lf, at the center in the perimeter
direction of the curved part, and the minimum flange
width lf, in the region excluding the center in the
perimeter direction of the curved part, satisfy the
relational expression (2) below:
1fC/1f,21.0 5 0 . . (2)
[Claim 51 The vehicle body according to Claim 1, wherein
the angle formed between the web surface and the vertical
wall surface is 80" or larger and 100" or smaller.
[Claim 61 The vehicle body according to Claim 1, wherein
the curved part has a joint part to be joined with the
longitudinal member.
[Claim 71 The vehicle body according to Claim 6, wherein
the joint part falls in a range projected on the flange,
the range being determined, when viewed in a trai~sverse
cross-section of the widthwise member at around the
flange, by a normal line inclined by a predetermined
angle away from the normal line on the web surface at
around the boundary between the web surface and the ridge
part, and by a normal line inclined by a predetermined
angle away from the normal line on the vertical wall
surface at around the boundary between the vertical wall
surface and the ridge part.
[Claim 81 The vehicle body according to Claim 6, wherein
the joint part is a spot-welded part.
[Claim 91 The vehicle body according to Claim 1, wherein
the flange does not have a minimum thickness in a portion
of the curved part, which is corresponded to the center
in the perimeter direction of the ridge part.
[Claim 101 A vehicle body comprising:
a front floor panel which has a tunnel part with a
vertical wall, nearly at the center of the widthwise
direction, and has flange parts at both widthwise edges;
a side sill joined through the flange part to the
front floor panel; and
a floor cross member which has at least a web surface
which configures the top surface, a ridge part contiguous
to the web surface, and a vertical wall surface
contiguous to the ridge part, and is joined to the top
surface of the front floor panel,
the floor cross member having the flanges formed at
both longitudinal ends continuously around at least the
web surface, the ridge part and the vertical wall surface,
and being connected through the flanges to the vertical
wall and to the slde sill,
the flange havlng a flange width lf,, at the center
in the perimeter direction of the curved part thereof,
being not smaller than the minimum flange width lf, in the
reglon excluding the center in the perimeter direction of
the curved part, and
the floor cross member having a tensile strength of
440 MPa or larger.
i [Claim 111 The vehicle body according to Claim 10,
I ~ wherein the floor cross member is a press-molded body i having a ditch-like transverse cross-sectional shape.
I
' I
.! [Claim 121 The vehicle body according to Claim 10,
wherein the ridge part hasa radius of curvature R of 8
mm or larger, and the radius of curvature R (mm) and the
height H (mm) of the transverse cross-sectional shape of
the floor cross member satisfy the relational expression
(1) below:
0.061R/H<0.25 ..-(I)
[Claim 131 The vehicle body according to Claim 10,
wherein the flange width lf, at the center in the
perimeter direction of the curved part, and the minimum
flange width lf, in the region excluding the center in the
perimeter direction of the curved part, satisfy the
relational expression (2) below:
lf,/lf,>1. 05 - . a (2)
[Claim 141 The vehicle body according to Claim 10,
wherein the anglr formed between the web surface