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“Versatile Composting System

Abstract: The invention relates to an integrated compost container system. In 5 10 15 one embodiment, the system includes a plurality of containers stacked one over to form a multi-tiered structure, each container engulfed with one or more of aeration sheets. The aeration sheet comprises of series of a spike stud cone structure and a pit hole which are strategically arranged, the spike stud cone structure for treating biodegradable waste and with pit holes for treating leaf litter waste. And an aeration unit which is positioned within the core of the stacked container, the aeration unit equipped with a plurality of suspended elements positioned, where each suspended element has one or more of funnel-shaped caps positioned at a predetermined distance across the suspension.

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Patent Information

Application #
Filing Date
19 June 2024
Publication Number
26/2024
Publication Type
INA
Invention Field
CIVIL
Status
Email
Parent Application

Applicants

One Hop Organics Pvt Ltd
Unit - 701, Brigade Rubix, 20, HMT Main Road, Yeswanthpur, Bengaluru - 560 013, Karnataka, India.

Inventors

1. Dasharatha Dinesh Rao
T01, Marla Nest Apartment 1134, HMT Layout, Vidyaranyapura, Bengaluru – 560 097, Karnataka, India

Specification

Description:Field of the Invention
The present invention relates to the field of aerobic composting and organic waste management. More particularly, the present invention involves an innovative composting system designed to decompose organic waste through aerobic processes, featuring modular aeration sheets, fibre-reinforced plastic (FRP) reinforcement, and simplified compost removal.

Background of the Invention
Organic waste encompasses a broad range of biodegradable materials that originate from living organisms, whether plants or animals. This type of waste is characterized by its ability to break down through natural processes, primarily microbial decomposition, which releases nutrients back into the ecosystem. Organic waste is a significant component of municipal solid waste and includes items such as food scraps from kitchens, garden trimmings, and animal by-products like manure. These materials, rich in carbon-based compounds, can quickly decompose if managed properly, offering a resource for sustainable practices.
Waste can generally be categorized into two types: biodegradable waste and non-biodegradable waste, each with its own recycling potential. However, when these two types are mixed, they lose their recycling value. Consider kitchen waste, which encompasses vegetable and fruit peels, food scraps, bones from chicken or fish, and leaves and twigs from the garden, these are biodegradable and can be composted into nutrient-rich manure. In contrast, non-biodegradable waste like plastic and paper can be recycled if kept uncontaminated. Yet, many households tend to discard kitchen waste in plastic bags, leading to a significant problem with recycling. This frequent practice is a major contributor to unmanageable garbage issues, as it mixes biodegradable and non-biodegradable materials, making recycling and composting impractical.
The root of the problem lies in the general lack of awareness about composting and the common misconception that it requires large open spaces or gardens. This misperception, combined with the convenience of using plastic bags for waste disposal, has led to the widespread habit of tossing kitchen waste in with non-biodegradable waste. As a result, cities and towns face mounting waste management challenges.
Proper handling and recycling of organic waste are critical for reducing environmental impacts. One of the most common methods of recycling organic waste is composting, which involves the aerobic decomposition of these materials to produce nutrient-rich compost. This compost can be used to improve soil quality in gardens, landscaping, and agricultural applications. Another method is anaerobic digestion, where organic waste is broken down in the absence of oxygen, producing biogas and digestate, a nutrient-rich by-product. Effective management of organic waste not only reduces the burden on landfills but also helps mitigate greenhouse gas emissions, as organic waste that decomposes anaerobically in landfills produces methane, a potent greenhouse gas.
The management of organic waste is a critical environmental issue. Traditional waste disposal methods, such as landfills and incineration, contribute to pollution, greenhouse gas emissions, and the depletion of valuable resources. Composting, particularly aerobic composting, offers a sustainable alternative by converting organic waste into nutrient-rich compost, which can be used to improve soil quality and support plant growth. However, existing composting systems face challenges such as inadequate aeration, inefficient compost removal, non-modular, high transportation costs due to bulky designs, and frequent odour issues.

Objects of Invention
The main objective of the present invention is to provide an efficient and user-friendly aerobic composting system for managing organic waste, offering a scalable and sustainable solution that encourages composting at the source and reduces the burden on landfills.
Another objective of the present invention to design a composting system that promotes optimal aeration, ensuring efficient decomposition of organic waste without the need for electricity.
Further objective of the present invention to incorporate a modular structure that allows for easy assembly and scalability, enabling the composting system to accommodate varying volumes of organic waste in different settings, from households to industrial-scale operations.
Further objective of the present invention to simplify the process of compost removal, making it easier for users to harvest nutrient-rich compost with minimal labour and effort.
Further objective of the present invention to create a composting system that is transportable in a disassembled form, reducing transportation costs and facilitating onsite assembly.
Further objective of the present invention to construct the composting system with durable, corrosion-resistant materials, ensuring longevity and resistance to rodent damage, thereby minimizing maintenance requirements.
Further objective of the present invention to encourage sustainable practices by offering a composting system that effectively converts organic waste into valuable compost, supporting environmental conservation and promoting a circular economy.

Summary of the Invention
An aspect of the present invention is to address at least the abovementioned problems and/or disadvantages and to provide at least the advantages described below.
Accordingly, in one aspect of the present invention provides an innovative aerobic composting system which is designed to effectively manage organic waste. This system is engineered to address key challenges in composting, such as inadequate aeration, high transportation costs, labour-intensive compost removal, and inefficient composting processes. The invention system is adaptable and scalable, making it suitable for various applications, from household composting to industrial-scale waste management.
The core component of the system is the composting container, which is constructed from modular aeration sheets. These sheets feature cone-shaped indents with strategically placed aeration holes that promote optimal airflow throughout the composting process. Fibre-reinforced plastic (FRP) is used to reinforce both the aeration sheets and the base of the container, providing enhanced durability and stability. Additionally, the composting container is designed with easy-to-use clamps that allow it to be assembled on-site and provide simple access for compost removal.
The system includes aeration pipes with funnel-shaped caps that feature a mesh covering to prevent clogging from waste or maggots. This innovative design ensures consistent aeration while avoiding common problems in traditional composting systems, such as blocked aeration points. Furthermore, the composting system's modular design allows for transport in a disassembled form, significantly reducing transportation costs and making it easier to set up at various locations. This flexibility is a key advantage for customers seeking to manage organic waste on-site. The modularity of the design enables for production of various size of composting containers ranging from 100kg holding capacity to 30 metric tonnes holding capacity.
The system promotes sustainability by enabling efficient aerobic composting without the need for electricity, reducing the burden on landfills, and lowering greenhouse gas emissions. The compost produced by this system is nutrient-rich and can be used in gardens, landscaping, or agricultural applications, supporting a circular economy approach. The ease of use, scalability, and adaptability of the system make it a valuable solution for managing organic waste in a variety of settings.

Brief description of the drawings
Figure 1 illustrates a multi-layer structure of a composting container having an aeration unit in place for treating organic waste, in accordance with one embodiment of the present invention.
Figure 2 illustrates an aeration sheet which is used to engulf the compositing container of figure 1, in accordance with one embodiment of the present invention.
Figure 3 depicts an example use of a multi-layer composting container for a canteen waste management, in accordance with example embodiment of the present invention.
Figure 4 depicts an example use of a multi-layer composting container for a coffee husk waste management, in accordance with example embodiment of the present invention.
Persons skilled in the art will appreciate that elements in the figures are illustrated for simplicity and clarity and may have not been drawn to scale. For example, the dimensions of some of the elements in the figure may be exaggerated relative to other elements to help to improve understanding of various exemplary embodiments of the present disclosure.
Throughout the drawings, it should be noted that like reference numbers are used to depict the same or similar elements, features, and structures.
Detailed description of the invention
The following description with reference to the accompanying drawings is provided to assist in a comprehensive understanding of exemplary embodiments of the invention as defined by the claims and their equivalents. It includes various specific details to assist in that understanding but these are to be regarded as merely exemplary. Accordingly, those of ordinary skill in the art will recognize that various changes and modifications of the embodiments described herein can be made without departing from the scope and spirit of the invention. In addition, descriptions of well-known functions and constructions are omitted for clarity and conciseness.
The terms and words used in the following description and claims are not limited to the bibliographical meanings but are merely used by the inventor to enable a clear and consistent understanding of the invention. Accordingly, it should be apparent to those skilled in the art that the following description of exemplary embodiments of the present invention are provided for illustration purpose only and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.
It is to be understood that the singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to “a component surface” includes reference to one or more of such surfaces.
Figures discussed below, and the various embodiments used to describe the principles of the present disclosure in this patent document are by way of illustration only and should not be construed in any way that would limit the scope of the disclosure. Those skilled in the art will understand that the principles of the present disclosure may be implemented in any suitably arranged system. The terms used to describe various embodiments are exemplary. It should be understood that these are provided to merely aid the understanding of the description, and that their use and definitions, in no way limit the scope of the invention.
Figure 1 illustrates an integrated multi-layer structure or system of a composting container having an aeration unit for treating organic waste. In an embodiment, the system/structure having one or more of containers which were stacked one over the other vertically. Each container engulfed with one or more of aeration sheets. In an example embodiment, each container is designed with an open top and bottom, allowing for the efficient movement of compost material and air throughout the system. The design of the system facilitates the composting process by ensuring adequate aeration and circulation of oxygen, essential for the decomposition of organic waste. The vertically stacked configuration maximizes space utilization, making it suitable for environments with limited space while accommodating varying volumes of compost material.
In an example embodiment, the container structure is made up of Fibre-reinforced plastic (FRP) moulds, and the FRP is applied to reinforce both the aeration sheet and the base of the container to provide robust structural support for the entire unit, thereby ensuring durability, stability, and also allowing the container to withstand the weight of the waste material and maintain its shape over time. The use of Fiberglass Reinforced Plastic (FRP) components in the container enhances its structural integrity and longevity. The corrosion-resistant properties of FRP ensure the container's durability even in challenging environmental conditions, making it well-suited for sustained composting operations. By leveraging FRP materials, the O-AR container is designed to withstand the demands of organic waste treatment while maintaining its functionality over an extended period.
Furthermore, the stacking of Fiberglass Reinforced Plastic (FRP) sheets one above the other in the container design enhances its capacity and efficiency in managing organic waste. This stacking configuration increases the container's holding capacity, enabling the effective composting of varying quantities of organic waste. By optimizing space utilization and providing structural support through stacked FRP sheets, the container offers a practical and sustainable solution for organic waste treatment, addressing key challenges in waste management and promoting eco-friendly practices.
Furthermore, the aeration sheet, commercially known as airpots or rightpots, features a series of spike stud cones and pit holes that are strategically arranged. In one example embodiment, the spike stud cones, and pit holes are arranged alternately. The spike stud cone structure is used for treating biodegradable waste, while the pit holes are designed for treating leaf litter waste.
In an example embodiment, the container featuring an open top and a bottom to facilitate the passage of compost material and air. The arrangement of spike stud cone structure and pit holes of the aeration sheets enhances airflow distribution and promote the decomposition process. The aeration unit establishes a vertical airflow conduit to optimize aeration across the entirety of the composting container system and the funnel-shaped caps of the aeration unit are designed to channel air and maintain consistent airflow within the container system.
The funnel-shaped caps on the attached components are furnished with mesh coverings to prevent clogging by compost material or intrusion by pests. The innovative design of the funnel-shaped aeration caps in the container system serves a dual purpose of preventing clogging by waste or pests and promoting continuous airflow for efficient decomposition. Equipped with a mesh at the opening, these caps effectively regulate the entry of unwanted materials, ensuring uninterrupted aeration within the container. In an example, the aeration pipe consists of one or more suspended elements equipped with multiple funnel-shaped caps. These caps are strategically positioned at predetermined distances along the suspension within the aeration pipe. The funnel-shaped caps are designed to channel air effectively, maintaining consistent airflow throughout the composting system. This design feature not only supports the composting process but also enhances the overall functionality of the container system by facilitating optimal airflow and waste decomposition.
The aeration unit having a top region, a bottom region and a middle region which is connecting the top region and the bottom region. In an example embodiment, the aeration unit is positioned within the core of the stacked container. Further, the top region and the bottom region of the aeration unit equipped with a plurality of suspended elements positioned in the middle region of the aeration unit. In an example embodiment, the suspended element has one or more of funnel-shaped caps positioned at a predetermined distance across the suspension.
In an embodiment, the aeration unit which is position at center of the container and the aeration unit may be circular aeration pipes. These pipes serve as a vital component of the system, establishing a vertical airflow conduit that spans the entire height of the composting structure. By strategically positioning the aeration pipes within the core, optimal airflow is achieved, promoting uniform aeration and decomposition across all levels of the composting system. This vertical airflow pathway enhances the efficiency of the composting process, ensuring consistent decomposition of organic waste and minimizing the risk of anaerobic conditions. Overall, the integration of central circular aeration pipes enhances the functionality of the composting container system, making it a versatile and effective solution for managing organic waste.
In practical applications, the container system demonstrates its effectiveness in canteen waste management scenarios, where it can efficiently process daily generated waste volumes. By utilizing the system for canteen waste composting, significant quantities of organic waste can be treated, resulting in nutrient-rich compost that can be utilized in landscaping activities. The user-friendly design of the container system streamlines the composting process, allowing for easy loading of waste and hassle-free compost harvesting, making it a labour-friendly and efficient solution for organic waste treatment.
Modular aeration sheets refer to a system where the aeration sheets used in a composting container are designed to be interchangeable or customizable based on specific requirements. These sheets can be easily assembled, disassembled, or replaced within the container structure, allowing for flexibility in aeration design.
The composting container introduces a customer-centric approach by offering configurable aeration sheets tailored to meet specific requirements, thereby reducing overall container costs. The design flexibility allows customers to choose between aeration sheets with holes for leaf litter and garden waste composting or without holes for all types of food waste composting, based on their individual needs. This customization not only enhances the efficiency of waste management but also optimizes the cost-effectiveness of the container by eliminating unnecessary features and components. By aligning the configuration of the aeration sheet with customer preferences, the container ensures that resources are utilized efficiently, resulting in a more economical and sustainable solution for organic waste treatment. This customer-driven design strategy underscores the commitment to providing practical and cost-effective composting solutions while maintaining high performance standards.
The aeration sheets serve a critical role in promoting airflow and facilitating the decomposition of organic waste. The sheets (spike stud cone structure) are specifically designed for treating leaf litter and garden waste, allowing for enhanced aeration and efficient breakdown of biodegradable materials. On the other hand, the sheets having pit holes are utilized for all types of food waste composting, providing a versatile solution for managing diverse types of organic waste based on specific composting requirements. This dual-sheet design ensures that the container can effectively manage a variety of organic materials, optimizing the composting process for maximum efficiency.
The spikes with indent caps in the container further enhance its functionality by creating a unique airflow pattern that promotes continuous ventilation throughout the container. The cone-shaped structure on the sidewall spikes facilitates the circulation of air in a wavy pattern, ensuring that adequate aeration reaches all parts of the composting material. This design feature prevents air gaps from becoming blocked, even when the container is filled with waste, maintaining consistent airflow, and promoting optimal conditions for waste decomposition.
In an example operation, the composting container leverages the aeration sheets with varying hole configurations and sidewall spikes with indent caps to create an environment conducive to efficient composting. By allowing for customized aeration based on the type of waste being processed, the container ensures that microbial activity is optimized, leading to the breakdown of organic materials into nutrient-rich compost. This comprehensive design approach not only streamlines the composting process but also enhances the overall performance and effectiveness of the container in managing organic waste.
Figure 2 illustrates an aeration unit which is used to engulf the compositing container of figure 1, in accordance with one embodiment of the present invention. In an example embodiment, the aeration unit having a top region, a bottom region and a middle region which is connecting the top region and the bottom region. The aeration unit is positioned within the core of the stacked container, the top region and the bottom region of the aeration unit equipped with a plurality of suspended elements positioned in the middle region, where each suspended element has one or more of funnel-shaped caps positioned at a predetermined distance across the suspension. The funnel-shaped caps on the attached components are furnished with mesh coverings to prevent clogging by compost material or intrusion by pests. Overall, this design can be tailored to optimize the composting process by incorporating features that enhance aeration, waste decomposition, and overall functionality of the container.
The container and aeration components are treated with antimicrobial coatings to inhibit the growth of harmful bacteria and ensuring a safer composting environment. The container may further includes a self-sustaining composting process powered by microbial activity, eliminating the requirement for electricity, promoting eco-friendly waste decomposition and this process maintains an ideal carbon-to-nitrogen ratio, ensuring an odourless decomposition suitable for both indoor and outdoor settings, and further the container system is engineered to be resistant to rodents and corrosion, guaranteeing longevity and efficiency in waste management. Moreover, the container, purposefully engineered for composting organic waste, adaptable for various composting applications, and suitable for use across diverse industries such as kitchens, canteens, restaurants, and food processing facilities, with the size of the container being adjustable to accommodate varying needs, ensuring scalability for different applications.
Figure 3 shows a container system of the invention which being utilized in canteen waste management, as an example embodiment. The system is employed to treat daily generated canteen waste, processing approximately 200 kg of waste per day with a holding capacity of 3200 Liters. The shredded canteen food waste is mixed with a composting accelerator and added into the container on a daily basis. Once the container is filled, the compost is harvested in one go after 30 to 35 days which is used in landscaping applications. This demonstrates the effectiveness of the system in efficiently managing canteen waste through composting.
Figure 4 shows a container system of the invention which being utilized in coffee husk waste management. With an installed capacity of 1100 Liters and the ability to process 40 kg of waste per day, the container system seamlessly integrates both curing and composting processes within a single container. The coffee husk waste, along with ETP sludge and boiler ash waste, is mixed with high fibre blocks to produce nutrient-rich compost. Once the container is filled, the compost is harvested after 30 to 35 days for use in landscaping purposes, showcasing the versatility and effectiveness of the system in managing different types of organic waste.
The described arrangement has been advanced by explanation and many modifications may be made without departing from the spirit and scope of the invention which includes every novel feature and novel combination of features herein disclosed.
Those skilled in the art will appreciate that the invention described herein is susceptible to variations and modifications other than those specifically described. It is understood that the invention includes all such variations and modifications which fall within the spirit and scope. , Claims:We Claim:

1. An integrated compost container system, comprising:
a plurality of containers stacked one over the other in a vertical plane to form a multi-tiered structure, each container engulfed with one or more of aeration sheets, wherein the aeration sheet comprises of series of a spike stud cone structure and a pit hole which are strategically arranged, the spike stud cone structure for treating biodegradable waste and with pit holes for treating leaf litter waste; and
an aeration unit having a top region, a bottom region and a middle region which is connecting the top region and the bottom region, the aeration unit is positioned within the core of the stacked container, the top region and the bottom region of the aeration unit equipped with a plurality of suspended elements positioned in the middle region, where each suspended element has one or more of funnel-shaped caps positioned at a predetermined distance across the suspension,
the container featuring an open top and a bottom to facilitate the passage of compost material and air, the arrangement of spike stud cone structure and pit holes of the aeration sheets enhances airflow distribution and promote the decomposition process, the aeration unit establishes a vertical airflow conduit to optimize aeration across the entirety of the composting container system and the funnel-shaped caps of the aeration unit are designed to channel air and maintain consistent airflow within the container system.

2. The system as claimed in claim 1, wherein the container is made up of Fibre-reinforced plastic (FRP), and the FRP parts are applied to reinforce both the sheet and the base of the container to provide robust structural support for the entire unit, thereby ensuring durability, stability, and also allowing the container to withstand the weight of the waste material and maintain its shape over time.

3. The system as claimed in claim 1, wherein the aeration sheets are modular and replaceable individually, enabling effortless customization and repair of the system.

4. The system as claimed in claim 1, wherein the funnel-shaped caps on the attached components are furnished with mesh coverings to prevent clogging by compost material or intrusion by pests.

5. The system as claimed in claim 1, wherein the container further includes an integrated drainage mechanism at the base to collect and remove excess liquid, preventing waterlogging and promoting aerobic conditions.

6. The system as claimed in claim 1, wherein the container and aeration components are treated with antimicrobial coatings to inhibit the growth of harmful bacteria and ensuring a safer composting environment.

7. The system as claimed in claim 1, wherein the container further includes a self-sustaining composting process powered by microbial activity, eliminating the requirement for electricity, promoting eco-friendly waste decomposition and this process maintains an ideal carbon-to-nitrogen ratio, ensuring an odourless decomposition suitable for both indoor and outdoor settings, and further the container system is engineered to be resistant to rodents and corrosion, guaranteeing longevity and efficiency in waste management.

8. The system as claimed in claim 1, wherein the container, purposefully engineered for composting organic waste, adaptable for various composting applications, and suitable for use across diverse industries such as kitchens, canteens, restaurants, and food processing facilities, with the size of the container being adjustable to accommodate varying needs, ensuring scalability for different applications.

Documents

Application Documents

# Name Date
1 202441047087-STATEMENT OF UNDERTAKING (FORM 3) [19-06-2024(online)].pdf 2024-06-19
2 202441047087-PROOF OF RIGHT [19-06-2024(online)].pdf 2024-06-19
3 202441047087-FORM FOR SMALL ENTITY(FORM-28) [19-06-2024(online)].pdf 2024-06-19
4 202441047087-FORM FOR SMALL ENTITY [19-06-2024(online)].pdf 2024-06-19
5 202441047087-FORM 1 [19-06-2024(online)].pdf 2024-06-19
6 202441047087-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [19-06-2024(online)].pdf 2024-06-19
7 202441047087-DRAWINGS [19-06-2024(online)].pdf 2024-06-19
8 202441047087-DECLARATION OF INVENTORSHIP (FORM 5) [19-06-2024(online)].pdf 2024-06-19
9 202441047087-COMPLETE SPECIFICATION [19-06-2024(online)].pdf 2024-06-19
10 202441047087-FORM-9 [20-06-2024(online)].pdf 2024-06-20
11 202441047087-FORM 18 [20-06-2024(online)].pdf 2024-06-20
12 202441047087-FORM-26 [15-07-2024(online)].pdf 2024-07-15