FORM 2
THE PATENTS ACT 1970
(39 of 1970)
&
The Patents Rules  2003
COMPLETE SPECIFICATION
(See section 10 and rule 13)

1. VULCANIZING SYSTEM AND TIRE VULCANIZING METHOD

2.

1. (A) MITSUBISHI HEAVY INDUSTRIES  LTD.
(B) Japan
(C) 16-5  Konan 2-chome  Minato-ku  Tokyo 1088215 Japan

The following specification particularly describes the invention and the manner in which it is to be performed.

Technical Field
The present invention relates to a method of vulcanizing a raw tire and its system.

Background Art
Normally  to vulcanize a raw tire  a mold (a metal mold) having its inside filled with a raw tire is heated by a heating medium  and a heating medium including high-temperature  high-heat-capacity steam and a pressurizing medium including noncondensable gas such as inert gas or nitrogen gas are supplied to an internal space of the raw tire  thereby heating the raw tire from outside and inside (for example  refer to Patent Document 1). Note that the heating medium and the pressurizing medium may be hereinafter collectively referred to as a vulcanization medium.
In general  as shown in FIG. 15  a vulcanizing system 300 includes a boiler 102 which is located outside a building 104  a plurality of (for example  twenty to hundred) vulcanizers 101 which are placed in the building 104  and a piping 103 which connects the boiler 102 and the vulcanizers 101. In the vulcanizing system 300  steam generated by the boiler 102 is supplied to each vulcanizer 101. In this case  steam is generally supplied from one boiler 102 to every vulcanizer 101 in the building 104. Since this boiler 102 is large  it cannot be placed near the vulcanizers 101  and therefore the total length of the piping 103 between each vulcanizer 101 and the boiler 102 is as long as several hundred meters.
In the structure as described above  however  when steam is supplied from the boiler 102 to via the piping 103 to each vulcanizer 101  a considerable amount of heat of steam is lost by heat dissipation from the piping 103  thereby causing a large energy loss. According to studies by the inventors  a trial calculation indicates that approximately 1/3 of the amount of heat introduced from the boiler 102 is dissipated.
To prevent this problem  Patent Document 2 suggests that a heat supply means is separately provided for each vulcanizer  the heat supply means capable of heating a raw tire by heating a heating medium and supplying an amount of heat to a bladder via the heated heating medium. Patent Document 2 descries a heat supply means having a circular route and a temperature control apparatus. The circular route takes out a heating medium in the bladder outside the vulcanizers and returns the taken-out heating medium to the inside the bladder. Outside the vulcanizers  the temperature control apparatus controls supply power to an electric heater for heating the heating medium circulated in the circular route.

Citation List
Patent Document
Patent Document 1: Japanese Patent No. 3699206
Patent Document 2: Japanese Patent Laid-Open No. 2006-231931

Summary of the Invention
Technical Problems to be Solved by the Invention
According to Patent Document 2  while an energy loss in each vulcanizer can be reduced  heat dissipation from the piping connecting the boiler and the vulcanizers is still present  and therefore an energy loss still remains large as the entire vulcanizing system including a plurality of vulcanizers.
The present invention was made in view of these technical problems  and has an object of reducing an energy loss as the entire vulcanizing system including a plurality of vulcanizers.

Solution to the Problems
The inventors have studied a boiler that is smaller in size than a large-sized boiler and can be placed near vulcanizers. For example  in a vulcanizing system in which one large-sized boiler supplies steam  if the large-sized boiler is replaced by small-sized boilers 30-1 to 30-n and the number of vulcanizers 10-1 and 10-n to which steam is supplied is suppressed to several as shown in FIG. 6  the boilers 30-1 to 30-n can be placed near the vulcanizers 10-1 to 10-n. In this case  a plurality of small-sized boilers 30-1 to 30-n are required to support all vulcanizers 10-1 to 10-n. Here  a vulcanizing system in which steam is supplied from a large-sized boiler to vulcanizers is referred to as a collective type  and a vulcanizing system in which steam is supplied from a plurality of small-sized boilers to vulcanizers is referred to as a distributed type.
Meanwhile  for vulcanization  a raw tire is required to be heated to approximately 150°C to 200°C. Also  it is considered that steam supplied to the inside of the raw tire is required to have a pressure of approximately 1.5 Mpa to 2.0 Mpa. However  a small-sized boiler that can be used in a distributed-type vulcanizing system has small capabilities and the temperature of suppliable steam is approximately 100°C  and the pressure is also low. Therefore  a raw tire cannot be vulcanized by merely replacing a large-sized boiler by the small-sized boilers 30-1 to 30-n. Thus  the inventors has conceived an idea that a temperature booster and a pressure booster are provided between a boiler and vulcanizers and steam generated by the small-sized boiler is supplied to the vulcanizers with the temperature and pressure of the steam boosted to those allowing vulcanization.
The present invention based on this idea is directed to a distributed-type vulcanizing system on the precondition that a plurality of vulcanizers are classified into groups  boilers corresponding to the number of groups are provided  and each of the boilers supplying steam is allocated to each of the groups. The vulcanizing system of the present invention is characterized in that a temperature booster and a pressure booster are provided on a steam supply path connecting the vulcanizer that belongs to each of the groups and the boiler allocated to the group.
In the vulcanizing system of the present invention  a piping length from the boilers and the vulcanizers can be shortened  and therefore heat dissipation from the piping can be significantly decreased. According to a trial calculation by the inventors  the distributed-type vulcanizing system can decrease heat dissipation from the piping by approximately 30% compared with a collective-type one when steam is supplied to the same number of vulcanizers.
Also  in the distributed-type vulcanizing system of the present invention  even when a boiler allocated to each group is small in size  heating and pressure boosting can be made by the temperature booster and the pressure booster to supply steam to the vulcanizers belonging to the group  thereby allowing vulcanization of the raw tire without any trouble.
To vulcanize and mold a raw tire  a mold filled with the raw tire inside is heated by steam  and steam at high temperature and high pressure is supplied to an internal space of the raw tire. In this manner  the steam at high temperature and high pressure is supplied to the internal space of the raw tire because steam to be supplied to the mold is not required to be at high pressure. Therefore  as for the steam to be supplied to the mold  the heating is conducted through the temperature booster  but the steam is not let pass through the pressure booster but is supplied to each vulcanizer  thereby allowing a decease in energy loss at the time of operating the pressure booster. To achieve this  the vulcanizing system of the present invention preferably adopts the following structure. That is  when the boiler is taken as being on an upstream side  the temperature booster and the pressure booster are sequentially provided from the upstream side. A mold-destined supply path for supplying the steam to the mold is branched from the steam supply path between the temperature booster and the pressure booster  and the mold-destined supply path allows the steam temperature-boosted by the temperature booster to be supplied to the mold by bypassing the pressure booster.
Since the saturated steam supplied to each vulcanizer is condensed  a drain occurs in the vulcanizer. Since the drain has a temperature equal to or higher than 100°C  waste heat of the drain occurring in the vulcanizer is collected for use in saving energy in the vulcanizing system. Therefore  the present invention preferably includes a circular route for collecting the drain occurring in the vulcanizer for circulation to the boiler or the steam supply route. In this case  with the temperature booster being provided on the circular route and the drain being temperature-boosted by the temperature booster  the drain can be circulated to the boiler or the steam supply route.
To supply steam from one boiler to each of vulcanizers belonging to the group  the steam supply route is configured of a main supply path connected to the boiler and a branch path branched from the main supply path toward the vulcanizer that belongs to the group. The temperature booster and the pressure booster may be provided on either of the main supply path and the branch path on the precondition that the steam to be supplied to the vulcanizer passes through the temperature booster and the pressure booster. That is  in the present invention  either one or both of the temperature booster and the pressure booster can be provided on either one or both of the main supply path and the branch path.
Meanwhile  in order to supplement the lack of capabilities of a small-sized boiler  it can be thought that the pressurizing medium (noncondensable gas) is introduced together with the heating medium (steam) to increase the total pressure of the vulcanization medium and  furthermore  a heater is used to boost the temperature of the heating medium and the pressurizing medium. However  while the total pressure of the vulcanization medium is increased  the partial pressure of the steam is not increased. Therefore  the temperature of condensed water generated by condensing the steam in a bladder is decreased  thereby possibly hindering the progress of vulcanization. For example  when the saturated steam to be supplied from a small-sized boiler is at approximately 150°C (a saturated steam temperature at 0.5 MPa)  the temperature of the condensed water is lower than a temperature required in the latter half of vulcanization (for example  approximately 180°C).
Thus  in the present invention  a tire is vulcanized in the following procedure.
A tire vulcanizing process is broadly classified into a temperature-boosting process and a pressurizing process.
In the temperature-boosting process  the temperature of a raw tire is boosted normally from ambient temperature toward a vulcanization target temperature. In the course of this temperature-boosting process  a vulcanization reaction starts.
In the pressurizing step  a pressurizing medium is supplied to an internal space of the raw tire in the course of boosting the temperature toward the vulcanization target temperature to provide a pressure in addition to a temperature required for vulcanization.
In the present invention  the temperature-boosting process is performed in the following procedure.
Overheated steam generated by heating saturated steam generated in the boiler is supplied to the internal space of the raw tire (this may be hereinafter referred to as an internal space) to boost the temperature of the raw tire. This supply of overheated steam may be performed from the start of vulcanization  but a procedure can also be taken such that saturated steam is supplied at first and then overheated steam generated by heating the saturated steam is supplied.
When a small-sized boiler is used  the temperature and pressure of saturated steam to be supplied at first does not satisfy the vulcanization target temperature and a vulcanization target pressure. However  it is not required to satisfy the vulcanization target temperature and the vulcanization target pressure initially from the start of vulcanization  and it is sufficient to boost the temperature of the raw tire to a certain temperature. Thus  initially  by supplying only the saturated steam generated by the boiler  energy saving and a reduction in production cost can be achieved.
As being supplied with saturated steam  the temperature of the raw tire is boosted and vulcanization proceeds. However  due to a low temperature of the saturated steam  the temperature of the condensed water is low  which may possibly hinder the progress of vulcanization. To prevent this  by heating the saturated steam in mid course to generate overheated steam at high temperature  a decrease in the progress of vulcanization  in other words  a decrease in a heating rate  of the raw tire is inhibited.
As described above  in the pressurizing process  the pressurizing medium is added to the overheated steam for supply to the raw tire. There are some options for the timing of adding the pressurizing medium  any of which is included in the present invention.
In a first option  after the start of first supplying overheated steam obtained by heating the saturated steam to the internal space  a pressurizing medium is added to this overheated steam.
In a second option  after the start of first supplying a vulcanization medium including saturated steam and a pressurizing medium to the internal space  this vulcanization medium is heated to change the saturated steam included in the vulcanization medium to overheated steam.
In a third option  simultaneously with the start of supplying the vulcanization medium including the saturated steam and the pressurizing medium to the internal space  this vulcanization medium is heated to change the saturated steam included in the vulcanization medium to overheated steam.
In any of these cases  the supply of the vulcanization medium including the overheated steam and the pressurizing medium to the internal space of the raw tire starts in the course of the temperature-boosting process.
While vulcanization of the tire ends when the temperature reaches the vulcanization target temperature  the temperature may be kept for a predetermined time after reaching the vulcanization target temperature. In this case  it is required to prevent the tire from being overheated to a temperature exceeding the vulcanization target temperature. If the tire is heated to a temperature higher than required  the quality of the produced tire is adversely affected.
Thus  in the present invention  temperature control is preferably performed after the temperature of the raw tire to be vulcanized reaches a temperature defined with reference to the vulcanization target temperature. The temperature control is executed by alternately performing cooling control and heating control.
This cooling control has two options.
In a first option  the overheated steam included in the supplied vulcanization medium is switched to saturated steam. In this case  the vulcanization medium to be supplied includes saturated steam and a pressurizing medium  and has a lower temperature.
In a second option  a ratio of the pressurizing medium included in the supplied vulcanization medium is increased. In this case  thermal conductivity of the vulcanization medium is decreased  and a boost in temperature of the tire can be suppressed.
On the other hand  the temperature may become too low only with the cooling control. Therefore  when the cooling control is performed  it is required to perform heating control together. A main point of the heating control is to return the vulcanization medium to a state before any of two options in the cooling control. That is  correspondingly to the first option  the saturated steam included in the supplied vulcanization medium is switched to overheated steam. Also  correspondingly to the second option  the ratio of the pressurizing medium included in the supplied vulcanization medium can be decreased.
When a raw tire is vulcanized and molded  steam is supplied also to the mold  and the raw tire is heated from outside. However  the steam supplied to the mold is not for the purpose of pressurizing  and the pressure of the steam may be even low. Therefore  a vulcanization medium including a pressurizing medium is not required. Thus  as the steam to be supplied to the mold  saturated steam or overheated steam is preferably singly supplied to the mold. With this  the use amount of the pressurizing medium can be decreased.
The tire vulcanizing method of the present invention can be applied to a tire vulcanizing system in which saturated steam generated in one boiler is concurrently supplied to each of a plurality of vulcanizers.
This system includes a first supply path for supplying saturated steam toward an internal space of a raw tire held in a mold of each of the plurality of vulcanizers and a second supply path branched from the first supply path for supplying the saturated steam toward the mold to heat the raw tire from outside.
Also  this system includes a first heater provided on the first supply path for heating the saturated steam generated in the boiler to generate overheated steam  a pressurizing medium supply path for supplying a pressurizing medium to the first supply path  and a control unit controlling an operation of the tire vulcanizing system.
This control unit causes the tire vulcanizing system to execute a temperature-boosting process of boosting the temperature of the raw tire toward a vulcanization target temperature and a pressurizing process of supplying the pressurizing medium to an internal space of the raw tire in the course of the temperature-boosting process toward the vulcanization target temperature to provide a temperature and a pressure required for vulcanization.
In the temperature-boosting process  the control unit performs control so that the overheated steam generated by heating the saturated steam generated in the boiler is supplied to the internal space via the first supply path to boost the temperature of the raw tire. Preferably  the control unit performs control so that the saturated steam generated in the boiler is supplied to the internal space of the raw tire and then the overheated steam generated by heating the saturated steam is supplied to the internal space to boost the temperature of the raw tire.
Furthermore  in the pressurizing process  the control unit causes the pressurizing medium to be introduced from the pressurizing medium supply path to the first supply path  and causes a vulcanization medium including the overheated steam and the pressurizing medium to be supplied to the internal space to provide a temperature and a pressure required for vulcanization.
The control unit can perform temperature control in which cooling control and heating control are alternately performed when the temperature of the raw tire to be vulcanized reaches a temperature defined with reference to the vulcanization target temperature.
In this cooling control  either one or both of first cooling control and second cooling control can be performed. The first cooling control switches the overheated steam included in the supplied vulcanization medium to the saturated steam by stopping an operation of the first heater. The second cooling control increases a ratio of the pressurizing medium included in the supplied vulcanization medium by increasing an amount of the pressurizing medium introduced from the pressurizing medium supply path.
Also  in the heating control  either one or both of first heating control and second heating control can be performed. The first heating control  corresponding to the first cooling control  switches the saturated steam included in the supplied vulcanization medium to the overheated steam by operating the first heater. The second heating control  corresponding to the second cooling control  decreases the ratio of the pressurizing medium included in the vulcanization medium by decreasing the amount of the pressurizing medium introduced from the pressurizing medium supply path.
As a structure for supplying saturated steam or overheated steam singly to a mold  in the vulcanizing system of the present invention  when the boiler is taken as being on an upstream side  a second heater is provided on a part of the first supply path which is located on an upstream side with respect to the first heater  and the second supply path is between the first heater and the second heater and is branched from a part of the first supply path which is located on an upstream side with respect to the pressurizing medium supply path.
According to the distributed-type vulcanizing system of the present invention  a piping length from the boilers to the vulcanizers can be shortened  and therefore heat dissipation from the piping can be significantly decreased. Also  in the distributed-type vulcanizing system of the present invention  even when a small-sized boiler is used  the temperature and the pressure can be boosted by the temperature booster and the pressure booster to supply steam to the vulcanizers belonging to the group  thereby allowing vulcanization of the raw tire without any trouble.
Furthermore  according to the tire vulcanizing method of the present invention  in the temperature-boosting process  when the temperature of the condensed water is low due to a low temperature of the saturated steam  which may possibly hinder the progress of vulcanization  the saturated steam is heated to generate overheated steam. With this  it is possible to supplement the lack of capabilities of the small-sized boiler and cause vulcanization to smoothly proceed.

Brief Description of Drawings
[FIG. 1] FIG. 1 is a block diagram of the structure of each group of a vulcanizing system in a first embodiment.
[FIG. 2] FIG. 2 is a block diagram of the structure of each group of a vulcanizing system in a second embodiment.
[FIG. 3] FIG. 3 is a block diagram of the structure of each group of a vulcanizing system in a third embodiment.
[FIG. 4] FIG. 4 is a block diagram of the structure of each group of a vulcanizing system in a fourth embodiment.
[FIG. 5] FIG. 5 is a sectional view of a main structure of a vulcanizer to be applied to the vulcanizing systems in the first to fourth embodiments.
[FIG. 6] FIG. 6 is a diagram showing an example of a distributed-type vulcanizing system in the present embodiments.
[FIG. 7] FIG. 7 is a block diagram of the structure of a vulcanizing system in a fifth embodiment.
[FIG. 8] FIG. 8 is a flowchart of an example of a control procedure of the vulcanizing system in the fifth embodiment.
[FIG. 9] FIG. 9 is a diagram showing a tire""s temperature behavior image according to the control procedure shown in FIG. 8.
[FIG. 10] FIG. 10 is a flowchart of another example of the control procedure of the vulcanizing system in the fifth embodiment.
[FIG. 11] FIG. 11 is a diagram showing a tire""s temperature behavior image according to the control procedure shown in FIG. 10.
[FIG. 12] FIG. 12 is a block diagram of the structure of the vulcanizing system in the fifth embodiment in which steam is supplied from one boiler to a plurality of vulcanizers.
[FIG. 13] FIG. 13 is a block diagram of the structure of a vulcanizing system in a sixth embodiment
[FIG. 14] FIG. 14 is a block diagram of the structure of the vulcanizing system in the sixth embodiment in which steam is supplied from one boiler to a plurality of vulcanizers.
[FIG. 15] FIG. 15 is a diagram of an example of a conventional collective-type vulcanizing system.

Description of Embodiments
The present invention will now be described in detail based on embodiments shown in the accompanying drawings.
First  a schematic structure of a vulcanizing system 1 in the present embodiments is described based on FIG. 6.
In the vulcanizing system 1  a plurality of (for example  fifty to hundred) vulcanizers 10-1 to 10-n are placed in an industry building 2. The vulcanizers 10-1 to 10-n are classified into n groups Gr-1 to Gr-n for every six to ten vulcanizers. The vulcanizing system 1 is provided with boilers 30-1 to 30-n corresponding to the number of groups Gr-1 to Gr-n. The boilers 30-1 to 30-n supply steam for the groups Gr-1 to Gr-n  respectively. The boilers 30-1 to 30-n allocated to the groups Gr-1 to Gr-n and the vulcanizers 10-1 to 10-n to which steam is supplied from the boilers 30-1 to 30-n are connected via steam supply paths 40-1 to 40-n  respectively. Steam generated in the boilers 30-1 to 30-n passes through the steam supply paths 40-1 to 40-n to their corresponding vulcanizers 10-1 to 10-n  respectively. The steam supply paths 40-1 to 40-n are each configured of a general piping member.
Four embodiments applied to the structure of each of the groups Gr-1 to Gr-n are sequentially described below. Note that  in the vulcanizing system 1  the vulcanizers 10-1 to 10-n  the boilers 30-1 to 30-n  and steam supply paths 40-1 to 40-n have the same specifications for use  and therefore typical reference numerals  such as a vulcanizer 10  a boiler 30  and a steam supply path 40  may be used in the following description. As a matter of course  it goes without saying that they do not restrict the vulcanizing system of the present invention.

As shown in FIG. 1  the groups Gr-1 to Gr-n each include six to ten vulcanizers 10a to 10h. To the vulcanizers 10a to 10h  steam is supplied from the boiler 30. To the boiler 30  a water supply path 31 for supplying water to the boiler 3 from a supply source not shown is connected  and an amount of water adjusted by a valve 32 provided on the water supply path 31 is supplied to the boiler 30. The boiler 30 and the vulcanizers 10a to 10h are connected via the steam supply path 40 through which steam generated in the boiler 30 passes. On the steam supply path 40  a temperature booster 35 and a pressure booster 37 are provided. The temperature booster 35 and the pressure booster 37 boost the temperature and pressure of the steam generated in the boiler 30. These increases in temperature and pressure is to make the temperature and pressure to those required for vulcanization of a raw tire. The same goes for the following. Also  to the steam supply path 40  a sensor 51 detecting a temperature (T11) and a pressure (P1) of steam flowing through the steam supply path 40 is provided. A controller 50 successively obtains the temperature (T11) and the pressure (P1) detected by the sensor 51. The controller 50 controls the operations of the boiler 30  the temperature booster 35  and the pressure booster 37 according to the obtained temperature (T11) and pressure (P1).

The vulcanizer 10 (10a to 10h) is to vulcanize a raw tire by using steam.
As shown in FIG. 5  the vulcanizer 10 includes a base 11 and a bolster plate 12 placed so as to face the base 11 with a space. The bolster plate 12 is supported by a column 13 standing on the base 11.
Between the base 11 and the bolster plate 12  a mold 20 is placed that forms a cavity C to be filled with a raw tire W. The mold 20 includes a lower metal mold 21  an upper metal mold 22 placed above the lower metal mold 21  and a tread mold 23 placed between the lower metal mold 21 and the upper metal mold 22 to mold a tread of the (raw) tire W. The tread mold 23 is configured of a plurality of segments divided in a circumferential direction. The lower metal mold 21  the upper metal mold 22  and the tread mold 23 are combined together to form the cavity C. The mold 20 further includes a bottom platen 24 and a bolster platen 25. The bottom platen 24 is in contact with and fixed to the lower surface of the lower metal mold 21  and the bolster platen 25 is in contact with and fixed to the upper surface of the upper metal mold 22.
The bottom platen 24 is supported by a bottom plate 18 that can go up and down by a hydraulic cylinder 15 via a bottom insulator 14. Also  the bolster platen 25 is fixed to a bolster plate 12 via a bolster insulator 16. By operating the hydraulic cylinder 15 and a center mechanism 17  the space between the lower metal mold 21 and the upper metal mold 22 is caused to be in an open state  thereby filling the cavity C with the raw tire W to be vulcanized. In the cavity C  a bladder B is placed to which steam for molding and vulcanizing the raw tire W from inside.
To the bladder B  although details are omitted  steam is supplied through the center mechanism 17. To the center mechanism 17 of the vulcanizer 10  steam is supplied from a first branch supply path 42 (42a to 42h)  which will be described further below. The steam to be supplied into the bladder B is assumed to have a temperature of approximately 150°C to 200°C and a pressure of approximately 1.5 MPa to 2.0 MPa.
Steam is supplied also into the mold 20. A route in the mold 20 is formed so that steam flows through the bolster platen 25  the bottom platen 24  and then the tread mold 23 in this order. To the bolster platen 25  steam is supplied from a second branch supply path 43 (43a to 43h)  which will be described further below. As with the steam to be supplied into the bladder B  the steam to be supplied into the mold 20 is assumed to have a temperature of approximately 150°C to 200°C  its pressure can be lower than approximately 1.5 MPa to 2.0 MPa.
The steam supplied to the bladder B and the mold 20 becomes a drain  which is discharged from the vulcanizer 10 to a discharge piping 45 (45a to 45h).

As the boiler 30  a small-size one with small capabilities is used. This is because the boiler 30 is placed near the vulcanizers 10a to 10h. As this small-sized boiler 30  for example  a boiler capable of heating up to a steam temperature of approximately 100°C with a pressure equal to or lower than 0.1 MPa and a heating area equal to or smaller than 10 m2 can be used. According to the number of corresponding vulcanizers  the specific capabilities can be set. Steam (saturated steam) generated by this small-sized boiler 30 satisfies neither a vulcanization target temperature nor a vulcanization target pressure.

As shown in FIG. 1  the steam supply path 40 connecting the boiler 30 and the vulcanizers 10a to 10h is configured of a main supply path 41 which is directly connected to the boiler 30  a first branch supply path 42 and a second branch path 43 branched from the main supply path 41 toward the vulcanizers 10a to 10h. Here  the temperature booster 35 and the pressure booster 37 are provided on the main supply path 41. When the boiler 30 is taken as being on an upstream of the steam supply path 40  the temperature booster 35 and the pressure booster 37 are sequentially arranged from the upstream side.
A heating means of the temperature booster 35 provided on the main supply path 41 is any  and various temperature-boosting means can be used  such as heating by an electric heater and heating by a flame burner. Also as for the pressure booster 37  no specific means is required  and various pressure-boosting means can be used  such as a plunger pump  a turbine  and a compressor.
The first branch supply path 42 is branched from a part of the main supply path 41 which is located on a downstream side with respect to the pressure booster 37  to first branch supply paths 42a to 42h. The first branch supply paths 42a to 42h are connected to the corresponding vulcanizers 10a to 10h to supply steam to the bladder B of the respective vulcanizers 10a to 10h. This steam passes through the temperature booster 35 and the pressure booster 37 to be temperature-boosted and pressure-boosted.
The second branch supply path (mold-destined supply path) 43 is branched from the main supply path 41 to second branch supply paths 43a to 43h between the temperature booster 35 and the pressure booster 37. The second branch supply paths 43a to 43h are connected to the corresponding vulcanizers 10a to 10h to supply steam to the mold 20 of the respective vulcanizers 10a to 10h. This steam passes through the temperature booster 35 but bypasses the pressure booster 37  and therefore is only temperature-boosted.

The controller 50 retains temperature information Td and pressure information Pd of steam to be supplied into the bladder B and the mold 20 for vulcanization of the raw tire W. The temperature information Td and the pressure information Pd are set as appropriate in the controller 50 according to the specifications of the size and material of the raw tire W to be vulcanized and others. Also  the controller 50 retains boiler capability information Cd regarding the temperature and pressure of steam to be generated in the boiler 30.
The controller 50 derives each operating condition of the temperature booster 35 and the pressure booster 37 from the set temperature information Td and pressure information Pd and the boiler capability information Cd to start the operations of the boiler 30  the temperature booster 35  and the pressure booster 37 based on these operating conditions.
Also  the controller 50 compares the temperature (T11) and the pressure (P1) obtained from the sensor 51 with the temperature information Td and the pressure information Pd. When the obtained temperature (T11) and pressure (P1) are different from the temperature information Td and the pressure information Pd  respectively  the controller 50 controls the operating conditions of the temperature booster 35 and the pressure booster 37 and  further as required  the boiler 30  based on conditions corresponding to the difference.
The operation of the vulcanizing system 10 described below is performed under the control of the controller 50 in the manner as described above.

Meanwhile  to vulcanize the raw tire W in the vulcanizing system 1  steam generated in the boiler 30 is discharged toward the main supply path 41. Since the boiler 30 is of a small size  the discharged steam has a temperature of approximately 100 °C  and its pressure in this case is approximately 0.1 MPa. Since both of the temperature and the pressure are not sufficient as they are as steam to be supplied into the bladder B  the heating is conducted by the temperature booster 35 to approximately 150°C to 200°C  and further the pressure is boosted by the pressure booster 37 to 1.5 MPa to 2.0 MPa.
The steam with the temperature and pressure boosted by the temperature booster 35 and the pressure booster 37 is branched by the first branch supply paths 42a to 42h from the main supply path 41  and is then supplied to each of the vulcanizers 10a to 10h. In the bladder B included each of the vulcanizers 10a to 10h  this steam heats and pressures the raw tire W from inside via the bladder B.
Part of the steam with its temperature boosted in the temperature booster 35 is branched by the second branch supply paths 43a to 43h  and is then supplied to each of the vulcanizers 10a to 10h. This steam is supplied into the mold 20 included in each of the vulcanizers 10a to 10h to heat the raw tire W from outside.
As described above  by supplying steam to each of the bladder B and the mold 20  the raw tire W is heated and vulcanized. The steam is supplied toward the bladder B and the mold 20 until vulcanization of the raw tire W is completed.
As described above  in the vulcanizing system 1  the plurality of vulcanizers 10-1 to 10-n which are placed in the industry building 2 are classified into groups Gr-1 to Gr-n  and the boilers 30-1 to 30-n are allocated to the groups Gr-1 to Gr-n. Therefore  the piping length between the boilers 30-1 to 30-n and the vulcanizers 10-1 to 10-n can be shortened  and thus piping heat dissipation can be decreased. Also  in the vulcanizing system 1  the temperature booster 35 and the pressure booster 37 are provided in the respective groups Gr-1 to Gr-n to supplement the lack of capabilities of the boilers 30-1 to 30-n  thereby establishing a distributed-type vulcanizing system 10. In the distributed-type vulcanizing system  since the number of vulcanizers 10 to be allocated to one boiler 30 is small  it is easy to control the temperature and pressure of each vulcanizer 10.
The vulcanizing system 1 supplies steam to be supplied to the mold 20 of each of the vulcanizers 10a to 10h via the second branch supply paths 43a to 43h bypassing the pressure booster 37. Therefore  the load on the pressure booster 37 is decreased as steam not required to be pressure-boosted is not processed in the pressure booster 37  thereby achieving energy saving.
In the embodiment described above  for the sake of convenience of branching the second branch supply paths 43a to 43h before the pressure booster 37  the temperature booster 35 and then the pressure booster 37 are placed in this order from the upstream side. However  in the present invention  branching the second branch supply paths 43a to 43h before the pressure booster 37 is not imperative. Therefore  the pressure booster 37 and then the temperature booster 35 can be placed in this order from the upstream side.
Also  while the mold 20 in the embodiment described above is configured of the lower metal mold 21  the upper metal mold 22  the tread mold 23  the bottom platen 24  and the bolster platen 25  the mold of the present invention is not restricted to this. For example  a portion corresponding to the tread mold 23 may be provided to each of the lower metal mold 21 and the upper metal mold 22  and a mold without having a platen can also be used.
Furthermore  by providing a valve to each of the first branch supply paths 42a to 42h and the second branch supply paths 43a to 43h  independent vulcanization of the vulcanizers 10a to 10h can be achieved.

A second embodiment according to the present invention is described based on FIG. 2. Note that components identical to those in the first embodiment are provided with the same reference character as that of FIG. 1 and are not described herein.
In the second embodiment  discharge piping 45a to 45h connected to the vulcanizers 10a to 10h  respectively  are collected to one end of a circular piping 45. The other end of the circular piping 45 is connected to the boiler 30. Also  the circular piping 45 includes a valve 48 for discharging a drain to the outside of the system.
A drain occurring in each of the vulcanizers 10a to 10h is returned to the boiler 30 via the circular piping 45. The drain to be returned to the boiler 30 has a temperature equal to or higher than 100°C. Therefore  if the drain is supplied to the boiler 30 in addition to water supplied from the water supply path 31  the operation capabilities of the boiler 30 for obtaining steam at a predetermine temperature can be decreased  and therefore it is possible to contribute to energy saving.
In the second embodiment  a sensor 52 detecting the temperature (T21) of the drain is provided on the circular piping 45  and the controller 50 obtains the temperature (T21) of the drain from the sensor 52. The controller 50 derives the operating conditions of each of the temperature booster 35 and the pressure booster 37 from the temperature (T21) of the drain  the set temperature information Td and pressure information Pd  and the boiler capability information Cd  and controls the operations of the boiler 30  the temperature booster 35  and the pressure booster 37 based on these operating conditions. Here  the controller 50 can control the degree of opening of the valve 32 provided on the water supply path 31 and the degree of opening of a valve 47 provided on the circular piping 45 to adjust the amounts of water and the drain to be supplied to the boiler 30.
Also  the controller 50 compares the temperature (T11) and pressure (P1) obtained from the sensor 51 and the temperature (T21) of the drain obtained from the sensor 52 with the temperature information Td and the pressure information Pd. Based on the comparison results  the controller 50 controls the operating conditions of the temperature booster 35 and the pressure booster 37 and  furthermore as required  the boiler 30. Furthermore  the controller 50 can control the degree of opening of valves 46a to 46h on the discharge pipings 45a to 45h to adjust the discharge of the drain to the circular piping 45.
While a drain is collected from all of the vulcanizers 10a to 10h in the embodiment described above  the present invention is not restricted to this as long as an amount required for circulating can be ensured.

A third embodiment according to the present invention is described based on FIG. 3. Note that components identical to those in the first and second embodiments are provided with the same reference character as that of FIG. 1 and FIG. 2 and are not described herein.
In the third embodiment  the discharge pipings 45a to 45h connected to the vulcanizers 10a to 10h  respectively  are collected to one end of a circular piping 53. The other end of the circular piping 53 is connected to the main supply path 41. That is  the third embodiment is different from the second embodiment in the destination to which a drain is returned.
The circular piping 53 is provided with a temperature booster 54. A drain flowing through the circular piping 53 can be temperature-boosted by the temperature booster 54 to become steam. This steam is supplied to the main supply path 41  and is further temperature-boosted by the temperature booster 35 provided on the main supply path 41. A part of the steam passing through the temperature booster 35 flows through the main supply path 41 as it is  and the other part is supplied to the second branch supply path 43. The steam flowing through the main supply path 41 as it is passes through the first branch supply path 42 after being pressure-boosted by the pressure booster 37 to be supplied into the bladder B of each of the vulcanizers 10a to 10h. The steam supplied to the second branch supply path 43 serves to heat the mold 20 of each of the vulcanizers 10a to 10h.
Also in the third embodiment  a sensor 57 detecting a temperature (T31) of the drain is provided on the circular piping 53  and the controller 50 can refer to the temperature (T31) of the drain to control the operations of the boiler 30  the temperature booster 35  the pressure booster 37  the temperature booster 54  and a valve 56.
As described above  in the third embodiment  by providing the temperature booster 54 on the circular piping 53 and heating the drain there  the load on the boiler 30 is decreased and energy saving of the vulcanizing system 1 is improved.
In the embodiment described above  while the other end of the circular piping 53 is connected to the main supply path 41 between the boiler 30 and the temperature booster 35  the temperature booster 35 of the main supply path 41 can be bypassed by providing a bypass path 53a indicated by a one-dot-chain line in FIG. 3 and connecting it to the main supply path 41 between the temperature booster 35 and the pressure booster 37. This is because there is no need to let the flow pass through the temperature booster 35 of the main supply pipe 41 as long as the temperature can be boosted by the temperature booster 54 of the circular piping 53 to a temperature required for vulcanization. With this  waste of energy consumed at the temperature booster 35 of the main supply pipe 41 can be omitted.

A fourth embodiment according to the present invention is described based on FIG. 4. Note that components identical to those in the first to third embodiments are provided with the same reference character as that of FIGS. 1 to 3 and are not described herein.
In the fourth embodiment  the pressure booster 37 provided to the main supply path 41 in the first to third embodiments is abolished  and pressure boosters 37a to 37h are provided to the first branch supply paths 42a to 42h  respectively. On a downstream side of the pressure boosters 37a to 37h on the first branch supply paths 42a to 42h  sensors 58a to 58h are provided  respectively  that detect a temperature (T4) and a pressure (P4) of steam flowing through the first branch supply paths 42a to 42h. Also  on an upstream side of the pressure boosters 37a to 37h on the first branch supply paths 42a to 42h  valves 59a to 59h are provided  respectively  that adjust the flow rate of steam flowing through the first branch supply paths 42a to 42h.
In the fourth embodiment  steam temperature-boosted by the temperature booster 35 partially flows through the main supply path 41 as it is to be branched to the first branch supply paths 42a to 42h for supply. This steam is pressure-boosted by the pressure boosters 37a to 37h provided on the first branch supply paths 42a to 42h to a desired pressure  and is then supplied into the bladder B of each of the vulcanizers 10a to 10h.
In the fourth embodiment  the temperature (T4) and the pressure (P4) of the steam flowing through the first branch supply paths 42a to 42h are detected by the sensors 58a to 58h  and the controller 50 can also refer to the temperature (T4) and the pressure (P4) to control the operations of the boiler 30  the temperature booster 35  the pressure boosters 37a to 37h  and the valves 59a to 59h.
As described above  since the pressure booster 37a to 37h are provided on the first branch supply paths 42a to 42h in the fourth embodiment  steam under conditions suitable for each of the vulcanizers 10a to 10h can be supplied. This may lead to a decrease in wasteful consumption of energy.
In the embodiment described above  the temperature booster 35 is provided on the main supply path 41  and the pressure boosters 37a to 37h are provided on the first branch supply paths 42a to 42h  respectively. However  in the present invention  the positions of the temperature booster and the pressure booster are not restricted to them as long as they are provided on the steam supply path 40 formed of the main supply path 41 and the first branch supply paths 42a to 42h. The present invention includes at least the following forms. Also  the temperature booster can be provided on the second branch path. Note that ? means that the relevant component is present and ? means that the relevant component is absent.
Main supply path: temperature booster ?  pressure booster ?
First branch supply path: temperature booster ?  pressure booster ?
(First to Third Embodiments)
Main supply path: temperature booster ?  pressure booster ?
First branch supply path: temperature booster ?  pressure booster ?;
Main supply path: temperature booster ?  pressure booster ?
First branch supply path: temperature booster ?  pressure booster ?;
Main supply path: temperature booster ?  pressure booster ?
First branch supply path: temperature booster ?  pressure booster ?;
(Fourth Embodiment)
Main supply path: temperature booster ?  pressure booster ?
First branch supply path: temperature booster ?  pressure booster ?

As a fifth embodiment  a tire vulcanizing system 100 including one vulcanizer 10 and one boiler 30 is described. It goes without saying that this system can be made as a system assumed as a distributed-type vulcanizing system in which one boiler is connected to a plurality of vulcanizers.
The tire vulcanizing system 100 according to the present embodiment includes  as shown in FIG. 7  the vulcanizer 10  a boiler 30A generating saturated steam  a first supply path 400 for letting the saturated steam generated in the boiler 30A flow toward the bladder B of the vulcanizer 10  a second supply path 410 branched from the first supply path 400 for letting the saturated steam generated in the boiler 30A flow toward the bottom platen 24 and the bolster platen 25 of the vulcanizer 10  a gas supply path 500 connected to the first supply path 400  and a first heater 60 increasing the temperature of a fluid flowing through the first supply path 400.
The tire vulcanizing system 100 includes a control unit 70. With an instruction from the control unit 70  the amount of steam (saturated steam) to be supplied from the boiler 30A toward the vulcanizer 10  the amount of nitrogen gas to be supplied from the gas supply path 500 toward the vulcanizer 10  and the output of the first heater 60 are controlled.
Note that while nitrogen gas is taken as an example of a pressurizing medium in the following  it goes without saying that any of noncondensable other gases (such as inert gas and air) can also be used.
The structure of the vulcanizer 10 in the fifth embodiment is identical to the vulcanizer 10 in the first embodiment. Therefore  the components are provided with the same reference characters as those in FIG. 1 and are not described herein.
Into the bladder B  although details are omitted  a vulcanization medium (steam and nitrogen gas) passing through a center mechanism 17A is supplied. The center mechanism 17A of the vulcanizer 10 is supplied with the vulcanization medium from the first supply path 400. Note that while only steam may be provided at the start of vulcanization  this steam only can configure a vulcanization medium.
The vulcanization medium is supplied also into a mold 20A. A route in the mold 20A is  for example  formed so that the vulcanization medium flows through the bolster platen 25  the bottom platen 24  and then the tread mold 23 in this order. The bolster platen 25 is supplied with the vulcanization medium from the second supply path 410  which will be described later.
Steam in the vulcanization medium supplied to the bladder B and the mold 20A becomes condensed water  which is discharged from the vulcanizer 10 to the discharge piping 45.
The mold 20A includes a temperature sensor 26 measuring the temperature of the raw tire W in the vulcanization process. A temperature T measured by the temperature sensor 26 is sent to the control unit 70. Note that measurement of the temperature of the raw tire W by using the temperature sensor 26 is not restricted to direct measurement of the temperature of the raw tire W but also includes indirect measurement. The reason is that what is required here is not an absolutely accurate temperature of the raw tire W.

As the boiler 30A  a small-sized one with small capabilities is assumed to be used. This is because the boiler 30A is placed near the vulcanizer 10. When this boiler is applied to a distributed-type vulcanizing system  specific capabilities can be set according to the number of corresponding vulcanizers 10. Steam (saturated steam) generated from this small-sized boiler 30A satisfies neither a vulcanization target temperature nor vulcanization target pressure. Therefore  the tire vulcanizing system 100 includes component for supplementing the temperature and pressure.
The boiler 30A is supplied with water from a supply source not shown via a water piping 430.

As shown in FIG. 7  the vulcanizer 10 and the boiler 30A are connected via the first supply path 400  and steam generated by the boiler 30A passes through the first supply path 400 to be supplied into the bladder B of the vulcanizer 10. The first supply path 400 is provided with a valve 420  the amount of the vulcanization medium including steam and nitrogen gas to be supplied to the vulcanizer 10 can be adjusted. Also  the first supply path 400 is provided with a pressure sensor 440  measuring the pressure inside the raw tire W via the first supply path 400 in the vulcanization process. The measured pressure is sent as tire inside information P to the control unit 70. In place of the pressure sensor 440  a temperature sensor may be provided  and the measured temperature can be taken as the tire inside information P.
A gas supply path 500 is connected to the first supply path 400  and nitrogen gas supplied from a supply source not shown passes through the gas supply path 500 to flow into the first supply path 400. The gas supply path 500 is provided with a gas flow rate adjustment valve 510 adjusting the amount of nitrogen gas flowing into the first supply path 400. When the gas flow rate adjustment valve 510 is closed  nitrogen gas is inhibited from flowing into the first supply path 400. The flow rate of nitrogen gas is controlled with the degree of opening of a gas flow rate adjustment valve 510 based on an instruction from the control unit 70.
When the boiler 30A is taken as being on the most upstream of the first supply path 400  the first heater 60 is provided on a part of the first supply path 400 which is located on a downstream side with respect to a connecting position of the gas supply path 500. The first heater 60 boosts the temperature of steam flowing through the first supply path 400 or the vulcanization medium including steam and nitrogen gas based on an instruction from the control unit 70. As the first heater 60  various temperature-boosting means can be used  such as an electric heater and a flame burner.
The second supply path 410 is branched from a part of the first supply path 400 which is located on a downstream side with respect to the first heater 60. The second supply path 410 supplies the vulcanization medium to the mold 20A of the vulcanizer 10. The second supply path 410 is provided with a valve 460  adjusting the amount of steam or the vulcanization medium including steam and nitrogen gas to supply the vulcanizer 10.

Based on the tire temperature T  the control unit 70 instructs the boiler 30A of the amount of generation of steam so that the flow rate of steam (saturated steam) to be supplied from the boiler 30A toward the vulcanizer 10 is adjusted. That is  when the temperature T is low  the flow rate of steam is increased to boost the temperature of the raw tire W. When the temperature T is high  the flow rate of steam is decreased to decrease the temperature of the raw tire W. With this  the vulcanization temperature is optimized to improve the quality of a tire to be produced and also improve productivity.
Also  based on the tire temperature T  the control unit 70 instructs the gas flow rate adjustment valve 510 of its degree of opening so that the flow rate of nitrogen gas to be supplied from the gas supply path 500 toward the vulcanizer 10 is adjusted. That is  when the temperature T is low  the flow rate of nitrogen gas is decreased to boost the temperature of the raw tire W. When the temperature T is high  the flow rate of nitrogen gas is increased to decrease the temperature of the raw tire W. With this  the vulcanization temperature is optimized to improve the quality of a tire to be produced and also improve productivity.
Based on the tire inside information P  the control unit 70 instructs the gas flow rate adjustment valve 510 of its degree of opening so that the flow rate of nitrogen gas to be supplied from the gas supply path 500 toward the vulcanizer 10 is adjusted. Note that in the present embodiment  pressure and temperature control is not a characteristic portion  and therefore specific description is omitted.

Meanwhile  the gist of the control when the raw tire W is vulcanized in the tire vulcanizing system 100 is shown as follows according to the progress of vulcanization.
(a) Initial Vulcanization
In initial vulcanization  for the purpose of boosting the temperature of the raw tire W  only saturated steam generated by the boiler 30A is supplied as it is. Therefore  the gas flow rate adjustment valve 510 provided on the gas supply path 500 is closed. Note that the raw tire W before the start of vulcanization is at ambient temperature (which is referred to as T0).
(b) When the tire temperature T becomes equal to or higher than a saturated steam temperature (for example  150°C)
For the purpose of boosting the temperature of the raw tire W to a vulcanization target temperature  saturated steam generated by the boiler 30A is temperature-boosted by the first heater 60 to generate overheated steam. When the temperature of the steam to be supplied to the vulcanizer 10 is boosted to  for example  a temperature equal to or higher than 200°C  condensed water occurring in the bladder B can be kept at high temperature. Therefore  a decrease in temperature of the raw tire W due to condensed water can be prevented.
(c) Introduction of Nitrogen Gas
In addition to increasing the temperature to the vulcanization target temperature  for the purpose of increasing the pressure in the raw tire W  nitrogen gas is further introduced to the first supply path 400 via the gas supply path 500.
Note that  prior to (b) above  the first heater 60 can be operated after nitrogen gas is introduced to the first supply path 400 via the gas supply path 500 (control (c)). Furthermore  the control (b) and the control (c) can be simultaneously started.
(d) When the tire temperature T becomes equal to or higher than the vulcanization target temperature (for example  180°C)
For the purpose of decreasing the too-high temperature of the raw tire W while keeping the internal pressure of the raw tire W  cooling control is performed. In the cooling control  a vulcanization medium including saturate steam and nitrogen gas is supplied to the vulcanizer 10. More specifically  by stopping the operation of the first heater 60 and switching the overheated steam to saturated steam for introduction  condensed water at a low temperature (for example  150°C) is caused to occur on purpose inside the vulcanizer 10 to cool the raw tire W.
Alternatively  the raw tire W can also be cooled by increasing the ratio of nitrogen gas to decrease heat transferability of the vulcanization medium to be supplied to the vulcanizer 10.
However  the tire temperature T becomes too lower than the vulcanization target temperature only with the cooling control. In this case  heating control is performed in which the vulcanization medium including overheated steam and nitrogen gas is supplied to the vulcanizer 10 to boost the temperature of the raw tire W while keeping the condensed water at high temperature.
That is  here  the cooling control and the heating control are selectively executed as required  thereby appropriately controlling the vulcanization conditions (the tire temperature and internal pressure).
Next  an example of a specific procedure of controlling the tire vulcanizing system 100 is shown with reference to FIG. 8 and FIG. 9. Note that signs regarding temperatures (°C) and pressures (MPa) are defined as follows.
[Definition of Temperatures]
Tire temperature: T
Tire initial temperature before the start of vulcanization: T0 (for example  25°C)
Tire vulcanization reaction (heating) start temperature: Tf (for example  120°C)
Heating start temperature: T1 (TfTf) (depending on boiler capabilities; for example  Ts is 150°C)
Gas introduction start temperature: T2 (TsTv; for example  Th is 250°C)
Vulcanization target temperature: Tv (>Ts; for example  Tv is 180°C)
From the above  T0Pa) (depending on boiler capabilities; for example  Ps is 0.5 MPa)
Vulcanization target pressure: Pv (>Ps; for example  Pv is 2.0 MPa)
From the above  Pa
A sixth embodiment according to the present invention is described based on FIG. 13. Note that components identical to those in the fifth embodiment are provided with the same reference character as that of FIG. 7 and are not described herein.
A vulcanizing system 200 according to the sixth embodiment includes a second heater 61 on a part of the first supply path 400 which is located on an upstream side with respect to the gas supply path 500. Also  the vulcanizing system 200 includes a second supply path 410 which is branched from a part of the first supply path 400 which is located on an upstream side with respect to the gas supply path 500 and on a downstream side with respect to the second heater 61. The second supply path 410 having one end connected to the first supply path 400 has the other end connected to the mold 20A (platen and jacket) of the vulcanizer 10.
Steam (saturated steam) generated by the boiler 30A is temperature-boosted by the second heater 61  and partially passes through the second supply path 410 to be supplied to the bottom platen 24  the bolster platen 25 and tread mold 23  thereby heating the raw tire W from outside.
In the case of the collective-type vulcanizing system  steam at high temperature and high pressure (for example  at 198°C and 1.5 MPa) obtained from a large-sized boiler is used as it is as a medium for heating the raw tire W from outside  but this medium does not require pressure. Therefore  when steam from a small-sized boiler with a distributed-type vulcanizing system being assumed is used as a medium for heating the raw tire W from outside  it is not required to add a pressurizing medium to boost the pressure. Thus  the second heater 61 is provided on an upstream side with respect to the gas supply path 500  and steam with only its temperature being increased is supplied via the second supply path 410 to the bottom platen 24 and the bolster platen 25.
The vulcanizing system 200 according to the sixth embodiment can achieve the following effects by including two heaters  i.e.  the first heater 60 and the second heater 61.
By controlling the operation of each of the first heater 60 and the second heater 61  the temperature of the raw tire W can be adjusted not only from inside but also from outside. Vulcanizing the raw tire W under an optimum condition contributes to stabilization of the quality.
Also  when the tire temperature becomes 150°C or higher in the latter half of vulcanization  the operation of the second heater 61 is controlled to boost the temperature of steam to 200°C or higher  for example. With this  condensed water is kept at high temperature by the steam supplied from the second heater 61  and a hindrance to vulcanization due to a decrease in temperature of the condensed water can be prevented.
On the other hand  when the temperature of the raw tire W becomes too high  the operation of the second heater 61 is suppressed. With this  condensed water at low temperature is generated on purpose inside the raw tire W to cool the raw tire W.
The vulcanizing system 200 can also be applied to the distributed-type tire vulcanizing system 210 as shown in FIG. 14.
A difference from the tire vulcanizing system 110 shown in Fig. 12 is that second heaters 61a  61b  61c  ... 61n are provided on parts of the branched first supply paths 400a  400b  400c  ... 400n which are located on an upstream side with respect to the gas supply paths 500a  500b  500c  ... 500n.
While the present invention has been described above based on the embodiments  any of the configurations described in the embodiments described above can be selected or can be changed as appropriate to other configurations within the range of the present invention.

Reference Signs List
1: vulcanizing system
10  10a-10n: vulcanizer
20  20A: mold
21: lower metal mold  22: upper metal mold 
23: tread mold  24: bottom platen  25: bolster platen  26: temperature sensor
B: bladder  C: cavity  W: raw tire
30  30A: boiler
35: temperature booster  37: pressure booster
40: steam supply path
41: main supply path
42  42a to 42h: first branch supply path
43  43a to 43h: second branch supply path
50: controller  51  52  58a to 58h: sensor
100  110  200  210: tire vulcanizing system
400  400a to 400n: first supply path  410  410a to 410n: second supply path  440: pressure sensor
500  500a to 500n: gas supply path
510  510a to 510n: gas flow rate adjustment valve
60  60a to 60n: first heater
61  61a to 61n: second heater
70: controller

We claim:-
[Claim 1]
A vulcanizing system in which a plurality of vulcanizers are classified into groups  boilers corresponding to the number of the groups are provided  and each of the boilers supplying steam is allocated to each of the groups  wherein
a temperature booster and a pressure booster are provided on a steam supply path connecting the vulcanizer that belongs to each of the groups and the boiler allocated to the group.
[Claim 2]
The vulcanizing system according to claim 1  wherein
as for the temperature booster and the pressure booster  when the boiler is taken as being on an upstream side  the temperature booster and the pressure booster are sequentially arranged from the upstream side  a mold-destined supply path for supplying the steam to a mold is branched from the steam supply path between the temperature booster and the pressure booster  and the mold-destined supply path allows the steam temperature-boosted by the temperature booster to be supplied to the mold by bypassing the pressure booster.
[Claim 3]
The vulcanizing system according to claim 1  comprising a circulation route for collecting a drain occurring in the vulcanizer and circulating the drain to the boiler or the steam supply route.
[Claim 4]
The vulcanizing system according to claim 3  wherein the temperature booster is provided on the circulation route.
[Claim 5]
The vulcanizing system according to claim 1  wherein
the steam supply path includes a main supply path connected to the boiler and a branch path branched from the main supply path toward the vulcanizer that belongs to the group  and either one or both of the temperature booster and the pressure booster are provided on either one or both of the main supply path and the branch path.
[Claim 6]
A tire vulcanizing system in which saturated steam generated in one boiler is concurrently supplied to each of a plurality of vulcanizers  the system comprising: a first supply path for supplying the saturated steam toward an internal space of a raw tire held in a mold of each of the plurality of the vulcanizers; a second supply path branched from the first supply path for supplying the saturated steam toward the mold to heat the raw tire from outside;a first heater provided on the first supply path for heating the saturated steam generated in the boiler to generate overheated steam; a pressurizing medium supply path for supplying a pressurizing medium to the first supply path; and a control unit controlling an operation of the tire vulcanizing system  wherein the control unit causes a temperature-boosting step of boosting a temperature of the raw tire toward a vulcanization target temperature and a pressurizing step of supplying the pressurizing medium to an internal space of the raw tire in a course of the temperature-boosting step toward the vulcanization target temperature to be executed  in the temperature-boosting step 
the overheated steam generated by heating the saturated steam generated in the boiler is supplied to the internal space via the first supply path  and in the pressurizing step 
the pressurizing medium is introduced from the pressurizing medium supply path to the first supply path  a vulcanization medium including the overheated steam and the pressurizing medium is supplied to the internal space to provide a temperature and a pressure required for vulcanization.
[Claim 7]
The tire vulcanizing system according to claim 6  wherein
in the temperature-boosting step  the saturated steam generated in the boiler is supplied to the internal space of the raw tire to boost the temperature of the raw tire  and then the overheated steam generated by heating the saturated steam is supplied to the internal space.
[Claim 8]
The tire vulcanizing system according to claim 6  wherein
the control unit performs temperature control in which cooling control and heating control are alternately performed when the temperature reaches a temperature defined with reference to the vulcanization target temperature  in the cooling control  either one or both of first cooling control and second cooling control are performed  wherein the first cooling control switches the overheated steam included in the supplied vulcanization medium to the saturated steam by stopping an operation of the first heater; and the second cooling control increases a ratio of the pressurizing medium included in the supplied vulcanization medium by increasing an amount of the pressurizing medium to be introduced from the pressurizing medium supply path  and
in the heating control  either one or both of first heating control and second heating control are performed  wherein the first heating control  corresponding to the first cooling control  switches the saturated steam included in the supplied vulcanization medium to the overheated steam by operating the first heater; and the second heating control  corresponding to the second cooling control  decreases the ratio of the pressurizing medium included in the supplied vulcanization medium by decreasing the amount of the pressurizing medium to be introduced from the pressurizing medium supply path.
[Claim 9]
The tire vulcanizing system according to claim 6  wherein
when the boiler is taken as being on an upstream side  a second heater is provided on a part of the first supply path which is located on an upstream side with respect to the first heater  and the second supply path is between the first heater and the second heater and is branched from a part of the first supply path which is located on an upstream side with respect to the pressurizing medium supply path.
Dated this 3rd day of February 2012