Wedge for immobilizing objects in a box having a square or rectangular cross-section
The present invention relates to a wedge element to immobilize objects in a box of cardboard,
corrugated or similar solid fiber material, with a square or rectangular cross-section,
particularly for shipping and transportation of said objects, such boxes featuring a flat bottom
of polygonal shape (generally rectangular or square) and four faces or side walls.
The technical domain of the invention is that of machinery for the manufacture, processing or
closing of packaging materials and that of the manufacture and application of wedge
materials for such packaging.
The present invention concerns more particularly a wedge element intended for being placed
inside boxes used for the preparation and shipping of orders for single or multiple articles and
more generally for boxes the content of which occupies a variable volume from one box to
the next, and, most of the time, significantly less than the total volume of the box, in which
case said wedging material serves to immobilize the items inside the useful volume of the
box.
It is known that boxes of this type are created by machines from one or several flanks of
pliable rigid sheeted material and that their upper part features various flaps and turned-down
pieces assembled by gluing or adhesive tape or a lid fitted over said upper part. A
characteristic of these boxes is that they offer a constant volume once they have been
produced and closed.
Several means are applied by the users or are integrated into the box forming or closing
machines to fasten by wedges the objects which vary by number and unit volume from one
box to another.
One is familiar, for example with wedging means constituted by heat-shrinking plastic film
where one or several layers are secured to the bottom or the side walls of the box during its
shaping. After the box has been filled, these films are lowered onto the pile of objects and
then retracted by passing through a heating tunnel.
Such a process presents several disadvantages. As a matter of fact:
- this heat-shrink plastic film must necessarily be separated from the carton packaging prior
to possible collection and recycling of the corresponding waste; this collection is a complex
and very costly operation;
- this wedging material is itself expensive;
- its application is difficult and requires either complex automated machines or a great
number of man-hours; the cost of these operations is therefore high.
Also known is the use of polystyrene particles or other light materials which are spread inside
the box after insertion of the objects, in order to fill unused space.
Another fastening method consists of using inflatable plastic pockets which are placed inside
the boxes to fill any unused space.
One is also familiar with the use of chips, particles, pelletized balls,... of paper, carton or
wood which are put, in various forms, inside the boxes to fill unoccupied space between the
objects.

Such production methods also present several disadvantages.
As a matter of fact:
- the distribution dosage of these wedging materials so they fill exactly the unused
space is an operation that is difficult to automate which requires either complex
automated machines or a great number of man-hours; the cost of these operations is
therefore high;
- ' collection of these materials after opening the packaging requires a number of
different elements and is thus an operation not easily taken care of by the end user.
And one is also familiar with wedging elements presenting themselves in the form of a sheet
of cardboard, corrugated or equivalent solid fiber featuring a central part which is put into
contact with the upper surface of the pile of objects placed inside the box and flexible flaps
on at least two sides of the central part of the sheet which are turned down and fastened, for
instance by gluing, against the inside face of the side walls of said box.
Such wedging elements are, for example, described in the document EP-1 197 436.
Documents FR-2 828 169, DE-2 02 04 975, EP-1 452 453, EP-0 251 945, US-6 216 871, FR-
1 575 635, FR-919 469, US-3 108 731, US-2 883 046, and FR-2 770 447 illustrate other
implementations of wedging elements of this type or the technological background.
The implementation of the wedging element described in document EP-1 197 436 presents
numerous advantages:
This wedging element is not meant to fill up all the unused space inside the box; the
quantity of material used is always the same and remains moderate, even when the
previously packaged objects occupy only a very small portion of the volume of the
box;
This sheet can be made of a material similar to that used for producing the box itself,
thereby greatly simplifying the recycling operations of the waste resulting from the
elements constituting such a packaging.
- Placement and fastening of this sheet inside the box- are mechanical operations which
can be automated.
But the implementation of such a wedging element also presents some inconveniences.
As a matter of fact:
The flat central part of the wedging sheet must be sufficiently sturdy and rigid to
resist the constraints involved in the transportation of the box and maintain in a stable
manner the products contained in it; under these conditions, it is often necessary to
exert considerable efforts to deform it so that the largest portion of its surface will be
in contact with the upper surface of the pile of objects; these efforts are inevitably
transmitted to some of these objects and may damage them, if some of them are
fragile;
when the lid of the box is removed, this wedging sheet constitutes an obstacle which
prevents direct access to the packaged goods; for that this sheet needs to be torn away,
but this operation is made difficult due to the absence of a grip area; to make this
operation easier, it is known that the manufacturers usually put a plastic ribbon,

called a pull strap, on the lower surface of box lids so as to facilitate opening of the lid
by tearing the lid along the line created by this ribbon; the problem is that this pull
strap can easily be put by the manufacturers only on the face of the lid on which
grooves (also called channels) are made which mark the location of the folds of the
flaps; on a lid, this face corresponds properly to the lower face; in the case of a
wedging sheet as described, the face on which the grooves are made corresponds to
the upper face of the wedge; it is thus not possible to easily place a pull strap on the
bottom face of the wedge;
- The material used for producing such a wedging sheet is most often corrugated board;
this material, constituted in its so-called "single flute" version by 3 layers of paper
(two flat sheets enclosing a corrugated sheet), poses a particular problem due to its
anisotropic character: in effect, the folding of the various flaps along the grooves
positioned perpendicularly to the flutes of the material does not pose a particular
problem, whereas the folding of the flaps along the grooves positioned parallel to the
flutes of the material has a tendency to deviate from the theoretical folding line
created by the groove for the benefit of a most often polygon folding line,
corresponding to the smallest effort needed to fold the flap taking into account the
positions of the waves of the flute in the folding zone; the result of this deviation is an
incorrect wedge geometry with dimensions between the turned-down flaps which may
vary by significant proportions (in the order of the thickness of the wedging sheet,
which is to say several millimeters);.
- The folding zone which connects the flaps to the central portion of the sheet is a zone
of fragility; if special precautionary measures are not taken during the production of
this wedge sheet, there exists a major risk of tearing of the material along this fold.
The problem at hand is therefore to provide a wedge in the form of a cardboard sheet,
corrugated board or equivalent solid fiber material featuring a central portion which is put
into contact with the upper surface of the pile of objects placed inside the box and flexible
flaps, on at least two sides of the sheet, which are meant to be turned down and fastened, for
example by gluing, to the internal face of the sidewalls of the box, this sheet:
- must have a central portion that is sufficiently sturdy and rigid to resist the constraints
during the transportation of the box and properly keep the product in these conditions,
but must also be sufficiently pliable so that the largest portion of its surface can be put
into contact with the upper surface of the pile of objects without exerting any major
stress on these objects;
- must allow a precise folding of the flaps along the theoretical folding line at their
articulation with the central portion of the sheet, without making this articulation
overly fragile.
The device described in document FR-2 828 169 does not allow to efficiently resolve the
problem previously described. This device is constituted by a plate made of a semi-rigid •
material, such as cardboard or corrugated board, comprising a polygonal central portion with
at least two parallel sides that are articulated by folding lines, strips or flaps the sides of
which that are opposite the side walls of the container or box containing the items to be
shipped are provided with an adhesive enabling them to become integral with said walls. It is
pointed out, incidentally, that the central portion features folding lines parallel to two of its
parallel sides which make it possible to deform said plate to apply it to portions of different
heights of mixed lots, of items to naintairyn position in the boxes. According to the

implementation illustrated in figure 3 of document FR-2 828 169, the polygonal central
portion of the wedge plate features only two folding lines or grooves parallel to its short
sides. Said central portion features, on the other hand, two weakening lines close together
parallel to its large sides, however, these are not folding lines but perforating lines associated
with a pull strap provided with a tab or "snake head" for traction.
Such a layout of the wedge sheet does not resolve the problem of efficient wedging of
unusually shaped objects.
As a matter of fact,
- either the wedge sheet is made of material that is too rigid and, in this case:
- it cannot mold very closely the uneven upper surface of the pile of objects;
it can exert significant pressure on said upper surface so that certain fragile
objects may get crushed or damaged by this pressure.
or the wedge sheet is made of too soft material and risks being split open if the score
lines yield under the pressure, leading to the tearing of said wedge sheet as it is being
pushed into the box.
The solution to the problem at hand consists of creating a wedge allowing to block objects, in
particular unusually shaped objects, in a box featuring a bottom and at least four faces or side
walls connected to said bottom by folding lines or articulations, this wedge being constituted
by a sheet of cardboard, corrugated board or other equivalent rigid and flexible material,
featuring a central portion of polygonal shape, for example square or rectangular, of
dimensions essentially equivalent to those of the bottom of the box, said central portion being
attached, on at least two of its parallel sides to at least one and preferably several flexible
flaps, by means of folding lines or articulations, said wedge being especially noteworthy in
that its central portion features several grooves (also called channels and constituted by
curved or straight segments along which the material is crushed and its thickness reduced),
the two ends of which terminate at the periphery of said central portion and, preferably, at the
ends of the articulations between the various flaps and said central portion or outside of said
articulations, these grooves not being parallel to each other, nor to the long sides of the
central portion of the wedge, nor to the short sides of said central portion.
According to an advantageous arrangement, the ends of the grooves terminate on two
adjacent sides of the central portion of the wedge sheet.
Advantageously, when the material used is corrugated board or any other material with a
corrugated sheet, the articulations which are parallel to the flute, between the various flaps
and the central portion, are not contiguous but are preceded and succeeded by straight or
curved segments belonging to the periphery of the central portion of said wedge and
essentially tangent to said articulations.
Advantageously, when the material used is corrugated board or any other material with a
corrugated sheet, the articulations which are not parallel to the flute (or, if the material is
homogenous, all articulations), between the various flaps and the central portion, are not
contiguous but are preceded and followed by straight or curved segments the ends of which
are essentially tangent to the periphery of said flaps at the points of intersection with said
articulations.

From these arrangements, it results that the wedge can be made of a sturdy rigid and resistant
material but that it can nevertheless be deformed, without exerting a very great effort, by
folding the material around grooves which have been made on the central portion of said
wedge.
In an advantageous implementation, said central portion features also a score for starting a
tear (constituted by a succession of curved or straight segments along which the material is
perforated over all or part of its thickness) which delimits a closed contour with small
surface.
Advantageously, said central portion features also other perforations spread out over the
surface of said central portion beginning at the small closed contour of the score for starting a
tear.
These other perforations delimit tear tabs for obtaining, by simple traction, a large opening of
the central portion of the wedge, thus giving access to the articles located inside the box.
Advantageously, when the material used is corrugated board or any other material with a
corrugated sheet, the articulations which are parallel to the flute, between the different flaps
and the central portion, are characterized by the superposition of a groove, and, on at least a
portion of the articulation, of a perforation, without these perforations reaching the end of
said articulations.
It ensues also that it is possible to proceed to the opening of the wedge by removing material
located inside of the closed contour with a small surface; this removal can be made by
pushing said material in or by tearing it out.
It is then possible to proceed to the removal of a large part of the central portion of said
wedge by tearing up the material along the score lines which are spread out over the surface
of said central portion and that it is thus possible to easily access the objects which had
previously been placed inside the box.
It follows, on the other hand, that the flaps which are connected to the possibly present flute,
can be easily and precisely turned down along the perforations which have been made at said
articulations, in the alignment of the periphery of said central portion, but that these
articulations are not overly made brittle to the extent that the end of said perforations is
distanced from the end of said articulations.
And it also follows that the articulations which are not perpendicular to the flute (or, if the
material is homogenous, all the articulations) between the flaps and said central portion are
not made brittle to the extent where the end of said articulations is not tangential to the
periphery of the material.
Thus, thanks to the invention, one has at one's disposal a wedge for perfectly immobilizing,
in a stable manner, the objects inside the box, without exerting a high constraint on said
objects and while producing an ecological packaging which can be easily recycled after use."
The advantages obtained by this invention will be better understood through the following
description which refers to the attached drawings illustrating, without being in any way
limiting, a particular implementation of a wedge according to the invention.
Figure 1 is a perspective view of an empty box usable for wedging objects with a wedge
according to the invention, shown without its lid.

Figure 2 is a perspective view of a wedging element according to the invention, before use.
Figure 3 is a perspective view of a wedge according to the invention, the flaps of which have
been turned down before its insertion in the box to wedge objects.
Figure 4 is a plan view, with partial removal, of a wedge according to the invention.
Figures 5, 6, 7, and 8 are detail and plan views of four different zones of a wedge according
to the invention.
Reference to said drawings is made to describe an advantageous, although by no means
limiting, example of production of a fastening wedge of the objects placed in a box,
according to the invention.
Figure 1 shows a type of box 1 which is composed of a bottom le and of four side walls la,
1b, 1c, and Id, this type of box being in current use for shipping parcels containing various
articles of different shapes which, when placed in the box, may present a very uneven upper
surface.
According to the example shown, the bottom le has a rectangular shape so that the box
provided with this bottom has the shape of a parallelepiped rectangle. It is shown that,
according to this example, the side walls la and lc are parallel to the width of the box 1 and
that the side walls lb and Id are parallel to the length of the box 1.
It is emphasized that the bottom and the side walls could have a different shape, for example
a square shape or a generally square or rectangular shape with cut angles.
This box 1 may be produced of solid fiber, corrugated board or any other equivalent sheeted
material presenting the required qualities of rigidity and folding possibilities.
Figure 2 shows a wedge produced according to the invention. Said wedge 2 features a central
portion 2k of shape and dimensions essentially equivalent to those of the bottom le of the
box 1, so it can slide without any notable play between the side walls of said box when it is
pushed into the latter. Said wedge 2 also features flexible flaps 2a, 2b, 2c, 2d, 2e, 2f, 2g, 2h,
2i, and2j.
Said wedge 2 may be constituted by a rigid sheet made of rigid and deformable board,
corrugated board or of any other equivalent sheeted material identical or not to that of which
the boxes are made that are likely to receive such a wedging element.
Shown are the articulations of the flaps constituted by grooves or channels 3a, 3b, 3c, 3d, 3e,
3f, 3g, 3h, 3i, and 3j which connect said flaps to said central portion. Also shows are grooves
4a, 4b, 4c, 4d, 4e, 4f, 4g, 4h, 4i, and 4j that said flaps are equipped with, parallel to said
articulations. It is known that said grooves 4a, 4b, 4c, 4d, 4e, 4f, 4g, 4h, 4i, and 4j constitute
folding lines which allow reducing the surface of said flaps that is applied against the inside
face of said four side walls for the benefit of the surface put into contact with said pile of
objects when it is not plane and has therefore a surface larger than that of saidcentral portion
2k.
Figure 3 shows said wedge 2 made according to the invention, constituted by the central
portion 2k and the flexible flaps 2a, 2b, 2c, 2d, 2e, 2f, 2g, 2h, 2i, and 2j. On this figure, said
flaps have been turned upward around said articulations 3a, 3b, 3c, 3d, 3e, 3f, 3g, 3h, 3i, and
3j-

Shown are glue lines 5c, 5d, 5e, 5f, and 5g, deposited respectively of the outside face of said
flaps 2c, 2d, 2e, 2f, and 2g, intended to be applied against the side walls of the box, when the
wedge element has been pushed into the latter.
It is clear that glue lines or points (not shown) are also deposited on said flaps 2a, 2b, 2h, 2i,
and 2j.
It is known that after insertion of said wedge 2 in the box 1, [after] putting said wedge in
contact with said pile of objects positioned in said box, and deformation of said wedge 2 to
optimally adapt to the shape of the upper face of said pile of objects, said flaps find
themselves turned down and flattened against the inside face of the side walls la, lb, lc, and
Id of said box 1.
It is also known that there are means other than gluing to firmly attach said flaps to said side
walls, such as stapling, fitting material parts into each other or any other means to obtain an
equivalent result.
Figure 4 also shows said wedge 2 produced according to the invention, and shown in the flat,
before folding and raising the peripheral flaps.
One sees the central portion 2k and the flexible flaps 2a, 2b, 2c, 2d, 2e, 2f, 2g, 21i, 2i, and 2j
connected to said central portion 2k by means of the articulations 3a, 3b, 3c, 3d, 3e, 3f, 3g,
3h, 3i, and3j.
According to a first characteristic arrangement of the invention, the central portion 2k of the
sheet features a plurality of grooves 6a, 6b, 6c, 6d constituted by curved and straight
segments along which the material the sheet is made of, is crushed and its thickness reduced.
The two end or each groove 6a, 6b, 6c, 6d end at the periphery or in proximity of the
periphery of said central portion 2k of said sheet; on the other hand, the two ends of this
groove or of each groove end, preferably, at the end of the articulations 3a, 3b, 3c, 3d, 3e, 3f,
3g, 3h, 3i, and 3j between said flexible flaps and said central portion 2k, or outside of said
articulations.
According to the invention, the grooves 6a, 6b, 6c, 6d are not parallel to each other, nor to the
sides of the central portion 2k of the sheet 2 (in the case of a central portion of square shape),
nor with the long sides of the central portion 2k of the plate 2, nor with the short sides of said
central portion (iri the case of a central portion of rectangular shape).
According to an advantageous arrangement, the two ends of each groove 6a, 6b, 6c, 6d end
on two adjacent sides, respectively 3j-3i-3h 3g-3f; 3g-3f 3e-3d-3c; 3e-3d-3c 3b-3a; 3b-3a 3j-
3i-3h, of the central portion 2k of the wedge 2.
The two ends of each groove 6a, 6b, 6c, 6d end at the ends of the articulations 3a, 3b, 3c, 3d,
3e, 3f, 3g, 3h, 3i, 3j between the flexible flaps and the central portion, or outside of said
articulations.
Said groove 6a has one end essentially merged with one of the ends of said articulations 3d
and 3e of said flaps 2d and 2e and its other end terminates between the ends of said
articulations 3f and 3g of said flaps 2f and 2g and away from the ends of two successive
articulations. Likewise, said groove 6b has one end which terminates between the ends of
said articulations 3f and 3g of said flaps 2f and 2g and away from the ends of said successive
articulations and its other end is essentially merged with one of the ends of said articulations
3h and 3i of said flaps 2h and 2i, said groove 6c has one end essentially merged with of the

ends of said articulations 3i and 3j of said flaps 2i and 2j and away from the ends of said
successive articulations and its other end terminates between the ends of said articulations 3 a
and 3b of said flaps 2a and 2b, and said groove 66. has one end which terminates between the
ends of said articulations 3a and 3b of said flaps 2a and 2b and away from the ends of said
successive articulations and its other end essentially merged with one of the ends of said
articulations 3c and 3d of said flaps 2c and 2d.
It is understood that the grooves 6a, 6b, 6c, and 6d constitute folding lines for said central
portion 2k, which facilitate the deformation of said wedge 2 which can assume a large variety
of shapes in order to conform optimally to the shape of the upper surface of said pile of
objects, in particular when said wedge is made of a sturdy and rigid material.
As indicated previously, the central portion 2k of the sheet could feature channels of diverse
shapes adapted to specific articles to be expedited and shipped in the boxes.
One also sees, on figure 4, the score 7, in the form of a non-circular ring. This score 7 is
constituted by a succession of straight or curved segments along which the material is scored
over all or part of its thickness. Said score 7 delimits a closed contour of small surface. One
understands that the portion of material included in this closed contour is attached to said
central portion 2k but can easily be detached from said central portion 2k by pushing said
material in or by tearing it out.
One also sees on figure 4 the score groups 8a, 8b, 8c, and 8d. One understands that, when the
portion of material included in the closed contour delimited by said score 7 has been
detached, it is possible to open said central portion 2k, by exerting traction beginning at the
opening caused by tearing away the portion of material delimited by the score 7, so as to
detach and lift the material tabs 14a, 14b, comprised between the pairs of score 8a, 8b and 8c,
8d, and thereby to open a large part of the central portion 2k, one now has easy access to the
articles previously placed in the box.
One also sees, on figure 4, the zones A, B, C, and D. These zones of said wedge 2 are shown
in greater detail on figures 5, 6, 7, and 8, respectively.
Finally figure 4 shows zone E. In the particular presentation mode shown by figure 4, the
material used for the creation of said wedge 2 consists of corrugated board or another
material integrating an undulated sheet. Said zone E shows a "peel-away" view of said wedge
2 which reveals the flute of said material.
One sees that in the particular presentation mode of figure 4, the articulations 3a, 3b, 3f, and
3g are parallel to the flutes 15 of the corrugated board sheet, whereas the articulations 3c, 3d,
3e, 3h, 3i, and 3j are perpendicular to said flutes 15.
Figure 5 shows in detail zone A of said wedge 2 produced according to the invention. This
figure shows the central portion 2k and the flexible flap 2f. Figure 5 also shows the
articulation 3f which connects said flap 2f to said central portion 2k.
It is known that said articulation 3f is parallel to the flute of the material used for the creation
of said wedge 2 when it is made of corrugated board, and figure 5 also shows that said
articulation 3f is constituted by the superposition of a groove 9f and a score lOf, itself
constituted by a succession of straight segments along which the material has been scored
over all or part of its thickness.

One understands that the articulations 3a, 3b, and 3g, parallel to the flute of the material used
for the creation of said wedge 2, are themselves constituted by the superposition of a groove
and a score.
Figure 6 shows in detail zone B of said wedge 2 created according to the invention. Figure 6
shows the central portion 2k and the flexible flap 2j. Figure 6 also shows the articulation 3j
which connects said flap 2j to said central portion 2k. Figure 6 also shows the flexible flap 2a
and the articulation 3a which connects said flap 2a to said central portion 2k.
Figure 6 also shows point 1 lja which corresponds to one of the angles of the rectangle
formed by said central portion 2k in the particular representation mode shown. One sees that
said point 1 lja is located at the intersection of the straight lines aligned on said articulations
3j and 3a.
The same is true with respect to the angles of the rectangle located respectively at the
intersection of the straight lines aligned on said articulations 3b and 3c, 3e and 3f, and 3g and
3h.
Figure 6 also shows the point 3ja which corresponds to one of the two ends of articulation 3j.
Then again, one knows that said articulation 3j is perpendicular to the flute of the material
used for the creation of said wedge 2.
Figure 6 also shows the curved segment 13ja which belongs to the periphery of said central
portion 2k. The characteristic of said segment 13ja is that it is tangential to the periphery of
said flexible flap 2j at point 3ja. One realizes that thanks to this characteristic said articulation
3j is prevented from becoming brittle by the creation of a starting point of a fracture at point
3ja.
One understands that other curved segments similar to segment 13ja are likewise tangents to
the periphery of said flexible flaps 2c, 2e, and 2h.
Figure 6 also shows that said articulation 3 a is constituted by the superposition of a groove 9a
and a score 10a.
Figure 6 also shows the point 3aj which corresponds to one of the two ends of the articulation
3a.
It should also be remembered that according to one implementation said articulation 3 a is
parallel to the flute of the material used for the production of said wedge 2.
Figure 6 also shows the straight segment 12aj which belongs to the periphery of said central
portion 2k. A characteristic of said segment 12aj is that it is tangential to said articulation3a
at the point 3aj. It is clear that this characteristic facilitates the folding of said flap 2a along
said groove 9a and said score 10a beginning at point 3aj.
It is clear that other straight segments similar to segment 12aj are, likewise, tangential to said
articulations 3b, 3f, and 3g.
Figure 7 shows in detail the zone C of said wedge 2 produced according to another
implementation of the invention. This figure shows the central portion 2k and the flexible
flap 2a. Figure 7 also shows the articulation 3a constituted by the superposition of the groove
9a and the score 10a which connects said flap 2a to said central portion 2k. Figure 7 also

shows the flexible flap 2b and the articulation 3b constituted by the superposition of the
groove 9b and the score 1 Ob which connects said flap 2b to said central portion 2k.
It should also be remembered that said articulations 3 a and 3 b are parallel to the flute of the
material used for the production of said wedge 2.
Figure 7 also shows the grooves 6c and 6d made on said central portion 2k and it can be seen
that the ends of said grooves 6c and 6d are located in the same zone as the end 3ab of the
articulation 3a and as the end 3ba of the articulation 3b, but outside of said articulations.
Figure 7 also shows the straight segment 12ab which belongs to the periphery of said central
portion 2k. The characteristic of said segment 12ab is that it is tangential to said articulation
3a, at point 3ab, and to be also tangential to said articulation 3b, at point 3ba. It is clear that
this characteristic facilitates the folding of said flap 2a along said groove 9a and said score
10a, beginning at point 3ab as well as folding of said flap 2b along said groove 9b and said
score 10b, beginning at point 3ba.
It is clear that another straight segment similar to segment 12ab is, likewise, tangential to
articulations 3f and 3g.
Figure 8 shows, in detail, the zone D of said wedge 2 produced according to another example
of implementation of the invention. This figure shows the central portion 2k and the flexible
flap 2h. Figure 8 also shows the articulation 3h which connects said flap 2h to said central
portion 2k. Figure 8 also shows the flexible flap 2i and the articulation 3i which connects said
flap 2i to said central portion 2k.
It should also be remembered that said articulations 3h and 3i are perpendicular to the flute of
the material used for the production of said wedge 2.
Figure 8 also shows the groove 6b made on said central portion 2k and it shows that the end
of said groove 6b is situated in the same zone as the end 3hi of the articulation 3h and as the
end 3ih of the articulation 3i, but outside of said articulations.
Figure 8 also shows the curved segment 13 hi which belongs to the periphery of said central
portion 2k. It is characteristic of said segment 13hi to be tangential to the periphery of said
flexible flap 2h at point 3ih. One realizes that thanks to this characteristic said articulations 3h
and 3i are prevented from becoming brittle by the creation of a starting point of a fracture at
points 3hi and 3ih.
It is clear that other curved segments similar to segment 13 hi are, likewise, tangential to the
periphery of said flexible flaps 2i and 2j, 2c and 2d, and 2d and 2e.

CLAIMS
1. Wedge (2) intended for immobilizing objects in a box (1) featuring a bottom (le) and at
least four side walls, said wedge (2) being constituted by a sheet made of a rigid, sturdy
and flexible material, for example cardboard, corrugated board or equivalent sheeting
material, and featuring a central portion (2k) of polygonal shape, square or rectangular, or
approximately square or rectangular, with dimensions essentially equivalent to those of
the bottom (le) of said box, this sheet featuring on at least two of its sides, at least one or
several flexible flaps (2a, 2b, 2c, 2d, 2e, 2h, 2i, and 2j) attached to said central portion
(2k) by means of folding lines or articulations (3a, 3b, 3c, 3d, 3e, 3f, 3g, 3h, 3i, 3j), and
intended to allow fastening of the wedge on the side walls of the box after said wedge has
been pushed down into the latter, characterized in that the central portion (2k) of the
wedging sheet (2) is provided with a plurality of grooves (6a, 6b, 6c, 6d) constituted by
curved or straight segments along which the material is crushed and its thickness reduced,
these grooves (6a, 6b, 6c, 6d) constituting folding lines inside of said central portion (2k)
which facilitate the deformation of said wedge (2) so it can better match the shape of the
upper surface of the pile of objects placed in the box (1), these grooves terminate at the
periphery or in proximity of the periphery of said central portion (2k) of the wedging
sheet (2), they are not parallel with the sides of said central portion (2k) and are not all
parallel to each other.
2. Wedge according to claim 1, characterized in that the ends of the grooves (6a, 6b, 6c, 6d)
terminate on two adjacent sides of the central portion (2k) of said wedge (2) provided
with flaps (2a-2b and 2j-2i-2h; 2j-2i-2h and 2g-2f; 2g-2f and 2e-2d-2c; 2e-2d-2c and 2b-
2a).
3. Wedge according to one of claims 1 or 2, characterized in that the two ends of each
groove (6a, 6b, 6c, 6d) terminate at the ends of the articulations (3a, 3b, 3c, 3d, 3e, 3f, 3g,
3h, 3i, 3j) between said flexible flaps and said central portion, or outside of said
articulations.
4. Wedge according to one of claims 2 or 3, characterized in that one of the ends of the
grooves (6a, 6b, 6c, 6d) is merged or essentially merged with one of the ends of said
articulations (3a, 3e; 3 f, 3g; 3i, 3j; 3c, 3d) of the flaps (2d, 2e; 2h, 2i; 2i, 2j; 2c, 2d)
whereas their other end terminates between the ends of articulations (3f, 3g; 3g, 3f; 3a,
3b; 3a, 3b) of the flaps (2f, 2g; 2f, 2g; 2a, 2b; 2a, 2b) and away from the ends of said
articulations.
5. Wedge according to any of claims 1 to 4, according to which the wedging sheet (2) is
made of corrugated board or of any other material featuring parallel flutes (15),
characterized in that the articulations (3a, 3b, 3f, 3g) which are parallel to said flutes,
between the various flaps (2a, 2b, 2f, 2g) and the central portion (2k), are constituted by
the superposition of a groove (9a, 9b, 9f,...) and, on at least a portion of the articulation,
by a score (10a, 10b, 10f,...), without these scores reaching the end of said articulations.
6. Wedge according to any of claims 1 to 5, according to which the sheet (2) is made of
corrugated board or of any other material featuring parallel flutes (15), characterized in
that the articulations (3a, 3b, 3f, 3g) which are parallel to said flutes between the various
flaps (2a, 2b, 2f, 2g) and the central portion (2k) are not contiguous, but are preceded and
succeeded by straight or curved segments (12aj, 12ab) belonging to the periphery of said
central portion and essentially tangential with said articulations.

7. Wedge according to any of claims 1 or 6, according to which the sheet (2) is made of
corrugated board or of any other material featuring parallel flutes (15) or a homogenous
material, characterized in that the articulations (3c, 3d, 3e, 3h, 3i, 3j) which are not
parallel with said flutes (15) or if the material is homogenous, all the articulations
between the various flaps (2c, 2d, 2e, 2h, 2i, 2j) and the central portion (2k) are not
contiguous but are preceded and followed by curved segments (13ja, 13hi) the ends of
which are essentially tangential to the periphery of said flaps at the point of intersection
with said articulations.
8. Wedge according to any of claims 1 to 7, characterized in that the central portion (2k)
features a score (7) constituted by a succession of curved or straight segments along
which the material is scored over all or part of its thickness, this score (7) delimiting a
closed contour of small surface.
9. Wedge according to claim 8, characterized in that the central portion (2k) features also
scores (8a, 8b, 8c, 8d) spread over the surface of the latter, beginning at the closed
contour of small surface, these scores (8a, 8b, 8c, 8d) delimiting tear tabs (14a, 14b) of
said central portion.