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Battery Pack Mounting Structure For A Saddle Type Vehicle

Abstract: A frame structure (200) for a saddle-type vehicle (100) is disclosed. The frame structure (200) includes a pair of main tubes (205a, 205b) arranged in a fork configuration. The frame structure (200) includes a battery pack mounting structure (500) comprising a pair of front battery mounting brackets (502) coupled to the front cross tube (305) and the mid-horizontal portion (BB’- CC’) of the pair of main tubes (205a, 205b). The frame structure (200) includes a pair of rear battery mounting brackets (504) coupled to the pivot cross tube (415), wherein a battery (525) is mounted on the pair of front battery mounting brackets (502) and the pair of rear battery mounting brackets (504).

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
30 November 2023
Publication Number
23/2025
Publication Type
INA
Invention Field
MECHANICAL ENGINEERING
Status
Email
Parent Application

Applicants

Ather Energy Limited
3rd Floor, Tower D, IBC Knowledge Park, #4/1, Bannerghatta Main Road, Bengaluru - 560029, Karnataka, India

Inventors

1. SINGH, Ankur
15, Amul Colony, Inside Amul dairy Campus, Amul Dairy, Anand 388001, Gujarat, India
2. TAK, Abhay
49/50 Dhuleshwar Bagh, C-Scheme, Jaipur 302001, India
3. MOTA, Nirav Shantilal
73, ASHISH, Arihant Nagar, Near Garbi Chowk, Bhuj – Kachchh 370001, Gujarat, India
4. NIJAGAL, Mukunda M
#1120/1, 2nd Cross, Nagappa Block, Srirampuram, Bangalore-560021, India

Specification

Description:FIELD OF THE INVENTION

[0001] The present invention generally relates to a saddle-type vehicle and more particularly, to a battery pack mounting structure for a saddle-type vehicle.
BACKGROUND

[0002] In a saddle-type vehicle, for example, the dynamic and static performance of the battery mounting unit is closely related to the safety of the whole vehicle. The ride handling, and dynamic characteristics are a major differentiating factor for various saddle-type vehicles, which are considered by users, as per their riding styles. The change in stiffness of the saddle type vehicle as per the vehicle category or as per the rider’s riding style is an important factor for stiffness and strength of the vehicle. The battery and its mounting are a major structural component which plays a major role in stiffness of the vehicle.
[0003] The problem in the existing state of the art is that the battery is directly bolted onto the frame of the vehicle. In an example scenario, when the battery is directly bolted onto the frame structure, and when there is a need to replace the battery with another battery (high or low power battery, for example) and attach it to the same frame, it is not possible to replace the battery without having to alter the frame structure to accommodate the corresponding battery.
[0004] The existing solutions include using battery as a structural member. By using battery as a structural member, the battery is linked to the stiffness of the frame and the vehicle. However, mounting different sized batteries to the same frame poses a challenge on the stiffness of the frame and thereby on the vehicle.
SUMMARY
[0005] This summary is provided to introduce a selection of concepts, in a simplified format, that is further described in the detailed description of the invention. This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
[0006] The main objective of the present disclosure is to provide a battery pack mounting structure for a saddle-type vehicle.
[0007] The inventors of the present invention have realized that it is possible to change the battery mounting arrangement to change the stiffness.
[0008] In an embodiment of the present disclosure, a frame structure for a saddle-type vehicle is disclosed. The frame structure includes a pair of main tubes arranged in a fork configuration. Each main tube includes a front portion, a mid-horizontal portion, and a rear portion. The frame structure includes a front cross tube coupled to the respective front portions of the pair of main tubes. The frame structure includes a swing arm pivot assembly coupled to the respective rear portions of the pair of main tubes. The frame structure includes a pair of front battery mounting brackets coupled to the front cross tube and the mid-horizontal portion of the pair of main tubes. A pair of front battery mounting brackets are coupled to the front cross tube and the mid-horizontal portion of the pair of main tubes. A pair of rear battery mounting brackets are coupled to the pivot cross tube and a battery is mounted on to the pair of front battery mounting brackets and the pair of rear battery mounting brackets.
[0009] To further clarify the advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which are illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS

[00010] These and other features, aspects, and advantages of the present invention will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:
[00011] Figure 1 illustrates a side view of a two-wheeler vehicle having, according to an embodiment of the present disclosure;
[00012] Figure 2 illustrates a perspective view of a frame structure of a saddle-type vehicle, according to an embodiment of the present disclosure;
[00013] Figure 3 illustrates a perspective top view of a frame structure of a saddle-type vehicle, according to an embodiment of the present disclosure;
[00014] Figure 4 illustrate a perspective view of a swing arm pivot assembly in the frame structure, according to an embodiment of the present disclosure;
[00015] Figure 5 illustrate a bottom view of a battery pack mounting structure in the frame structure, according to an embodiment of the present disclosure;
[00016] Figure 6 illustrate isometric view of the frame structure where the battery is bolted to the adapter, according to an embodiment of the present disclosure;
[00017] Figure 7 illustrate an isometric view of the frame structure known in the state of the art, where the battery is bolted at the four shown axes to the frame; and
[00018] Figure 8 illustrate the experimental results showing the difference in the stiffness of the frame structure by changing the battery mounting points.
[00019] Further, skilled artisans will appreciate that elements in the drawings are illustrated for simplicity and may not have necessarily been drawn to scale. For example, the flow charts illustrate the method in terms of the most prominent steps involved to help to improve understanding of aspects of the present invention. Furthermore, in terms of the construction of vehicle, one or more components of the vehicle may have been represented in the drawings by conventional symbols, and the drawings may show only those specific details that are pertinent to understanding the embodiments of the present invention so as not to obscure the drawings with details that will be readily apparent to those of ordinary skill in the art having the benefit of the description herein.
DETAILED DESCRIPTION OF FIGURES

[00020] For the purpose of promoting an understanding of the principles of the present disclosure, reference will now be made to the various embodiments and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the present disclosure is thereby intended, such alterations and further modifications in the illustrated system, and such further applications of the principles of the present disclosure as illustrated therein being contemplated as would normally occur to one skilled in the art to which the present disclosure relates.
[00021] It will be understood by those skilled in the art that the foregoing general description and the following detailed description are explanatory of the present disclosure and are not intended to be restrictive thereof.
[00022] Whether or not a certain feature or element was limited to being used only once, it may still be referred to as “one or more features” or “one or more elements” or “at least one feature” or “at least one element.” Furthermore, the use of the terms “one or more” or “at least one” feature or element do not preclude there being none of that feature or element, unless otherwise specified by limiting language including, but not limited to, “there needs to be one or more…” or “one or more elements is required.”
[00023] Reference is made herein to some “embodiments.” It should be understood that an embodiment is an example of a possible implementation of any features and/or elements of the present disclosure. Some embodiments have been described for the purpose of explaining one or more of the potential ways in which the specific features and/or elements of the proposed disclosure fulfil the requirements of uniqueness, utility, and non-obviousness.
[00024] Use of the phrases and/or terms including, but not limited to, “a first embodiment,” “a further embodiment,” “an alternate embodiment,” “one embodiment,” “an embodiment,” “multiple embodiments,” “some embodiments,” “other embodiments,” “further embodiment”, “furthermore embodiment”, “additional embodiment” or other variants thereof do not necessarily refer to the same embodiments. Unless otherwise specified, one or more particular features and/or elements described in connection with one or more embodiments may be found in one embodiment, or may be found in more than one embodiment, or may be found in all embodiments, or may be found in no embodiments. Although one or more features and/or elements may be described herein in the context of only a single embodiment, or in the context of more than one embodiment, or in the context of all embodiments, the features and/or elements may instead be provided separately or in any appropriate combination or not at all. Conversely, any features and/or elements described in the context of separate embodiments may alternatively be realized as existing together in the context of a single embodiment.
[00025] Any particular and all details set forth herein are used in the context of some embodiments and therefore should not necessarily be taken as limiting factors to the proposed disclosure.
[00026] The terms “comprises”, “comprising”, or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process or method that comprises a list of steps does not include only those steps but may include other steps not expressly listed or inherent to such process or method. Similarly, one or more devices or sub-systems or elements or structures or components proceeded by “comprises... a” does not, without more constraints, preclude the existence of other devices or other sub-systems or other elements or other structures or other components or additional devices or additional sub-systems or additional elements or additional structures or additional components.
[00027] Embodiments of the present disclosure will be described below in detail with reference to the accompanying drawings.
[00028] An Electric Vehicle (EV) or a battery powered vehicle including, and not limited to two-wheelers such as scooters, mopeds, motorbikes/motorcycles; three-wheelers such as auto-rickshaws, four-wheelers such as cars and other Light Commercial Vehicles (LCVs) and Heavy Commercial Vehicles (HCVs) primarily work on the principle of driving an electric motor using power from the batteries provided in the EV. Furthermore, the electric vehicle may have at least one wheel which is electrically powered to traverse such a vehicle. The term ‘wheel’ may refer to any ground-engaging member which allows traversal of the electric vehicle over a path. The types of EVs include Battery Electric Vehicle (BEV), Hybrid Electric Vehicle (HEV) and Range Extended Electric Vehicle. However, the subsequent paragraphs pertain to the different elements of a Battery Electric Vehicle (BEV).
[00029] Figure 1 illustrates an exemplary electric vehicle, and the vehicle’s charging and other infrastructure. In construction, the electric vehicle (EV) 100 typically comprises a battery or battery pack 105 enclosed within a battery casing and includes a Battery Management System (BMS), an on-board charger 110, a Motor Controller Unit (MCU), an electric motor 115 and an electric transmission system 120. The primary functions of the above-mentioned elements are detailed in the following paragraphs: The battery of an EV 100 (also known as Electric Vehicle Battery (EVB) or traction battery) is re-chargeable in nature and is the primary source of energy required for the operation of the EV, wherein the battery 105 is typically charged using the electric power from the grid through a charging infrastructure 125. The battery may be charged using Alternating Current (AC) or Direct Current (DC), wherein, in case of AC input, the on-board charger 110 converts the AC power to DC power after which the DC power is transmitted to the battery through the BMS. However, in case of DC charging, the on-board charger 110 may be bypassed, and the current transmitted directly to the battery through the BMS. Additionally, the EV 100 may also be equipped with wireless infrastructure such as, but not limited to Bluetooth, Wi-Fi and so on to facilitate wireless communication with the charging infrastructure 125, other EVs or the cloud.
[00030] The battery 105 is made up of a plurality of cells which are grouped into a plurality of modules in a manner in which the temperature difference between the cells does not exceed 5 °C. The terms “battery”, and “battery pack” may be used interchangeably and may refer to any of a variety of different rechargeable cell compositions and configurations including, but not limited to, lithium-ion (e.g., lithium iron phosphate, lithium cobalt oxide, other lithium metal oxides, etc.), lithium-ion polymer, nickel metal hydride, nickel cadmium, nickel hydrogen, nickel-zinc, silver zinc, or other battery types or configurations. The term “battery pack” as used herein may refer to multiple individual batteries enclosed within a single structure or multi-piece structure. The individual batteries may be electrically interconnected to achieve a desired voltage and current capacity for a desired application. The Battery Management System (BMS) is an electronic system, the primary function of which is to ensure that the battery 105 is operating safely and efficiently. The BMS continuously monitors different parameters of the battery such as temperature, voltage, current and so on, and communicates these parameters to the Electronic Control Unit (ECU) and the Motor Controller Unit (MCU) in the EV using one or more protocols including but not limited to, Controller Area Network (CAN) bus protocol which facilitates the communication between the ECU and MCU and other peripheral elements of the EV 110 without the requirement of a host computer.
[00031] The MCU primarily controls or regulates the operation of the electric motor based on the power transmitted from the vehicle’s battery, wherein the primary functions of the MCU include starting the electric motor 115, stopping the electric motor 115, controlling the speed of the electric motor 115, enabling the vehicle to move in the reverse direction and protect the electric motor 115 from premature wear and tear. The primary function of the electric motor 115 is to convert electrical energy into mechanical energy, wherein the converted mechanical energy is subsequently transferred to the transmission system of the EV to facilitate movement of the EV. Additionally, the electric motor 115 also acts as a generator during regenerative braking (that is, kinetic energy of the EV in motion is converted into electrical energy and stored in the battery of the EV). The types of motors generally employed in EVs include, but are not limited to DC series motor, Brushless DC motor (also known as BLDC motors), Permanent Magnet Synchronous Motor (PMSM), Three Phase AC Induction Motors and Switched Reluctance Motor (SRM).
[00032] The transmission system 120 of the EV 100 facilitates the transfer of the generated mechanical energy by the electric motor 115 to the wheels (130a, 130b) of the EV. Generally, the transmission systems 120 used in EVs include single speed transmission system and multi-speed (i.e., two-speed) transmission system, wherein the single speed transmission system comprises a single gear pair whereby the EV runs at a constant speed ratio between the motor rotational speed and the wheel rotational speed. However, the multi-speed/two-speed transmission system comprises a compound planetary gear system with a double pinion planetary gear set and a single pinion planetary gear set thereby resulting in two different gear ratios which facilitates higher torque and vehicle speed depending on the selected gear ratio.
[00033] In one embodiment, all data pertaining to the EV 100 or charging infrastructure 125 or both, are collected and processed using a remote server (known as cloud) 135, wherein the processed data is indicated to the rider of the EV 100 through a display unit present in the dashboard 140 of the EV 100. In an embodiment, the display unit may be an interactive or touch sensitive display unit. In another embodiment, the display unit may be a non-interactive display unit.
[00034] Figure 2 illustrates a perspective view of a frame structure (200) of a saddle-type vehicle, according to an embodiment of the present disclosure. The frame structure (200) includes a pair of main tubes (205a, 205b) coupled to a head tube (210) and arranged in a fork configuration. The pair of main tubes (205a, 205b) can also be considered to be arranged in an inverted “V” configuration. The pair of main tubes (205a, 205b) is interchangeably referred to as main tube (205) in the present disclosure.
[00035] Referring to Figure 2, the frame structure (200) includes a pair of side tubes (215a, 215b). Each side tube (215a, 215b) includes a front end (220a, 220b) and a rear end (225a, 225b) coupled respectively to the front portion (AA’-BB’) and the rear portion (CC’-DD') of the corresponding main tube (205a, 205b). The front portion (AA’-BB’) and the rear portion (CC’-DD') of the corresponding main tube (205a, 205b) is shown in Figure 3.
[00036] Referring to Figure 3, the frame structure (200) includes a first cross tube, i.e., a front cross tube (305) coupled to the respective front portions (AA’- BB’) of the pair of main tubes (205a, 205b). The front cross tube (305) is also referred to as front battery cross tube. The front cross tube (305) is welded to the pair of main tubes (205a, 205b). The functionality of the front cross tube (305) or the front battery cross tube is to mount battery from front. Further, the front cross tube (305) adds stiffness to the frame structure (200).
[00037] The frame structure (200) includes a second cross tube, i.e., a mid-cross tube (310). The mid-cross tube (310) is coupled to the respective rear portion (CC’- DD') of the pair of main tubes (205a, 205b). The second cross tube or the mid-cross tube is also referred to as swing arm pivot cross tube. The mid-cross tube (310) is welded on the swing arm pivot mounts. The swing art pivot assembly is further explained in conjunction with Figure 4. The functionality of the mid-cross tube (310) is mounting the rear battery mounts and adding stiffness to the frame structure (200).
[00038] It is to be noted that each side tube (215) is substantially parallel to the mid-horizonal portion of the corresponding main tube in order to maximize the battery volume. The side tubes (215a, 215b) are welded to the main tubes (205a, 205b). The functionality of the side tubes is to add stiffness, majorly vertical stiffness, to the whole frame structure (200). Further, it provides strength for the side stand load cases. Furthermore, it is used for floorboard battery mounting.
[00039] One of the crucial components of a saddle type vehicle is the swing arm pivot assembly (405) of a swing arm assembly connected to the frame. The swing arm acts as a load transfer linkage between rear wheel and the frame through a rear shock absorber. Figure 4 illustrates the swing arm assembly. The frame structure (200) includes the swing arm pivot assembly (405) coupled to the respective rear portions of the pair of main tubes (305a, 305b). The swing arm pivot assembly (405) includes a pair of swing arm pivot gussets (410a, 410b) connected to each other through a swing arm pivot cross tube (415).
[00040] It is to be noted that the mid-cross tube (310) of Figure 3 and the swing arm pivot cross tube (415) of Figure 4 are same and have been interchangeably referred to in the present disclosure. The swing arm pivot assembly (405) is formed with sheet metal components which are welded together to form a sub assembly having a plurality of parts. The sub assembly is then welded on the respective rear portions of the pair of main tubes (205a, 205b).
[00041] Figure 5 illustrates a bottom view of a battery pack mounting structure (500) in the frame structure (200), according to an embodiment of the present disclosure.
[00042] Referring to Figure 5, a pair of front battery mounting brackets (502) are coupled, using fasteners (508A), to the front cross tube (305) and the mid-horizontal portion (BB’- CC’) of the pair of main tubes (205a, 205b). A pair of rear battery mounting brackets (504) are coupled, using fasteners (508B) to the pivot cross tube (415).
[00043] A battery (525) is mounted, using fasteners (not shown), on to the pair of front battery mounting brackets (502) and the pair of rear battery mounting brackets (504). In an embodiment, the pair of front battery mounting brackets (502) are substantially L-shaped. The first end of each front battery mounting brackets (502) are coupled, using the fasteners (508A), to the bottom of the front cross tube (305) and a second end of each front battery mounting brackets (502) are coupled, using the fasteners (508A), to the sides of the main tubes (205a, 205b). In one embodiment, the mounting brackets (504) are welded to the tubes (205a, 205b) and not just fastened, using fasteners. The battery (525) is mounted to the pair of front battery mounting brackets (502) at a front connecting point (510). The front connecting point (510) is disposed on the L-shaped front battery mounting brackets (502) between the first end and the second end. In an embodiment, the battery (525) shown in Figure 5 is similar to the battery (105) shown in Figure 1.
[00044] Referring to Figure 5, the frame structure (200) includes a pair of clamp brackets (506) attached to the pivot cross tube (415). Each of the clamp brackets (506) is configured to receive the second end of each rear battery mounting brackets (504).
[00045] The pair of rear battery mounting brackets (504) are substantially L-shaped. An end of a longer arm of each of the substantially L-shaped rear battery mounting brackets (504) are coupled, using fasteners (508B), to the pivot cross tube (415). An end of a shorter arm is coupled, using the fasteners (508B), to clamp brackets (506) extending from the pivot cross tube (415), to receive the end of the shorter arm of the rear battery mounting bracket (504), on the outer surface of the pivot cross tube (415).
[00046] In an embodiment, both the ends of the substantially L-shaped rear battery mounting brackets (504) are coupled to the pivot cross tube (415).
[00047] In an embodiment, the battery (525) is mounted to the rear battery mounting brackets (504) at a rear connecting point (512), wherein the rear connecting point (512) is disposed on the L-shaped rear battery mounting brackets (504) between the ends of the L-shaped arms of the rear battery mounting brackets (504).
[00048] In an alternate embodiment, the first end of each rear battery mounting brackets (504) are coupled, using the fasteners (508B), to the bottom of the pivot cross tube (415) and the second end of each rear battery mounting brackets (504) are coupled, using the fasteners (508B), to the battery (525).
[00049] In yet another alternate embodiment, the first end of each rear battery mounting brackets (504) are coupled, using the fasteners (508B), to the clamp brackets (506) extending from the pivot cross tube (415) and the second end of each rear battery mounting brackets (504) are coupled, using the fasteners (508B), to the battery (525).
[00050] Thus, based on the stiffness and battery size requirements, without changing the frame structure (200) of the saddle-type vehicle (10), the ends of the rear battery mounting brackets (504) are connected to the pivot cross tube (415), thereby allowing the battery (525) to be mounted onto the rear battery mounting brackets (504); or attaching one end of the rear battery mounting brackets (504) directly to the battery (525) and the other end of the rear battery mounting brackets (504) to the frame structure (200).
[00051] Figure 6 illustrates an isometric view (600) of the frame structure (200) where the battery (525) is bolted to the battery mounting brackets (502, 504), according to an embodiment of the present disclosure.
[00052] The battery (525) is bolted to the battery mounting brackets (502, 504) and these battery mounting brackets (502, 504) are bolted on the frame (200) with load paths between the frame (200) and the battery (525).
[00053] In an embodiment, the frame (200) includes front clamp brackets (606) attached to the side tube (215a, 215b) and the main tube (205a, 205b). The front battery mounting bracket (502) is fixed to the front clamp bracket (606) in the region (602) as shown in Figure 6. The front clamp brackets (606) extend from each of the side tube (215a, 215b) to the corresponding main tube (205a, 205b), wherein each of the front clamp brackets (606) is configured to receive the second end of the front battery mounting brackets (502). In an embodiment, one end of the L-shaped front battery mounting brackets (502) is coupled to the front cross tube (305) and the other end is coupled to the sides of the main tubes (205a, 205b) through the front clamp brackets (606) as shown in Figure 6. Similarly, one end of the rear battery mounting brackets (504) is coupled to the pivot cross tube (415) through the clamp brackets (506) as shown in Figure 5.
[00054] In an embodiment, the battery (525) is mounted to the front battery mounting brackets (502) at a front connecting point (510), wherein the front connecting point (510) is disposed on the L-shaped front battery mounting brackets (502) between the ends of the L-shaped arms of the front battery mounting brackets (502).
[00055] In an alternate embodiment, the first end of each front battery mounting brackets (502) are coupled, using the fasteners (508A), to the bottom of the front cross tube (305) and the second end of each front battery mounting brackets (502) are coupled, using the fasteners (508A), to the battery (525).
[00056] In an alternate embodiment, the battery (525) is mounted, using the fasteners (508A), to the first end of each front battery mounting brackets (502) and the second end of each front battery mounting brackets (502) are coupled, using the fasteners (508A), either to the sides of the main tubes (205a, 205b) or the front clamp brackets (606).
[00057] Thus, based on the stiffness and battery size requirements, without changing the frame structure (200) of the saddle-type vehicle (10), the ends of the front battery mounting brackets (502) is be connected to the frame structure (200), thereby allowing the battery (525) to be mounted onto the front battery mounting brackets (502) or attaching one end of the front battery mounting brackets (502) directly to the battery (525) and the other end of the front battery mounting brackets (502) to the frame structure (200).
[00058] Since the battery (525) is a cuboidal hollow structure, the section increases the stiffness of the bottom frame of the vehicle (100). In the disclosed battery mounting structure (500), the length of the battery mounting brackets (502, 504) only needs to be changed to accommodate batteries (525) of different dimension without having to change the structure of the frame (200). This design of the battery mounting brackets (502, 504) implemented herein are configured to change the overall stiffness of the frame (200), thereby changing vehicle dynamics of the vehicle (100) as per the specifications. The disclosed frame structure (200) along with the battery pack mounting structure (500) is configured to change the vehicle stiffness without change in the battery frame or the vehicle layout, leading to smaller timelines, lower cost to create a differentiating factor between vehicles. With these battery mounting brackets (502, 504) the vehicle is independent of the battery stiffness.
[00059] Figure 7 illustrates isometric view (700) of the frame structure (200) known in the state of the art, where the battery is bolted at the four shown axes (712) to the frame (200), according to an embodiment of the present disclosure. In this case, as the battery (525) is directly mounted on the frame (200) of the vehicle, different sized batteries cannot be accommodated without changing the frame of the vehicle.
[00060] Figure 8 illustrates the experimental results showing the increase in the stiffness of the frame structure by changing the mounting of the battery to the frame (200) and the mounting brackets (502, 504). In particular, Figure 8 illustrates experimental results showing the increase in the stiffness of the frame by 22.5% in the lateral direction, according to an embodiment of the present disclosure. Referring to Figure 8, it is observed that, there is the difference in the displacement result between the mounting of battery (525) to the frame structure (200) and the battery mounting brackets (502, 504) using bolts which is the right side image (800B) and the mounting of the battery (525) only to the battery mounting brackets (502, 504) which is shown in left side image 800A.
[00061] Furthermore, embodiments of the disclosed devices and systems may be readily implemented, fully or partially, in software using, for example, object or object-oriented software development environments that provide portable source code that can be used on a variety of computer platforms. Alternatively, embodiments of the disclosed methods, processes, modules, devices, systems, and computer program product can be implemented partially or fully in hardware using, for example, standard logic circuits or a very-large-scale integration (VLSI) design. Other hardware or software can be used to implement embodiments depending on the speed and/or efficiency requirements of the systems, the particular function, and/or particular software or hardware system, microprocessor, or microcomputer being utilized.
[00062] In this application, unless specifically stated otherwise, the use of the singular includes the plural and the use of “or” means “and/or.” Furthermore, use of the terms “including” or “having” is not limiting. Any range described herein will be understood to include the endpoints and all values between the endpoints. Features of the disclosed embodiments may be combined, rearranged, omitted, etc., within the scope of the invention to produce additional embodiments. Furthermore, certain features may sometimes be used to advantage without a corresponding use of other features.
List of reference numerals:

Components Reference numerals
Frame structure 200
Head tube 210
Main tubes 205a, 205b
Side tubes 215a, 215b
Front cross tube 305
Mid-cross tube 310
Swing arm pivot assembly 405
Swing arm pivot gussets 410a, 410b
Swing arm pivot cross tube 415
battery pack mounting structure 500
a pair of front battery mounting brackets 502
pair of rear battery mounting brackets 504
fasteners 508A and 508B
clamp bracket 506
front clamp bracket 606
Battery 525
adapter 502
front connecting point 510
rear connecting point 512
region 602
Image showing mounting of battery with mounting brackets 800A
mounting of battery to the frame structure and the battery mounting brackets using bolts 800B
, Claims:1. A saddle-type vehicle (100) comprising:
a frame structure (200) comprising:
a pair of main tubes (205a, 205b) arranged in a fork configuration, wherein each main tube (205a, 205b) comprises a front portion (AA’- BB’), a mid-horizontal portion (BB’- CC’), and a rear portion (CC’- DD’);
a front cross tube (305) coupled to the respective front portions (AA’- BB’) of the pair of main tubes (205a, 205b); and
a swing arm pivot assembly (405) coupled to the respective rear portions (CC’- DD') of the pair of main tubes (205a, 205b), wherein the swing arm pivot assembly (405) comprises a pivot cross tube (415);
a pair of front battery mounting brackets (502) coupled to the front cross tube (305) and the mid-horizontal portion (BB’- CC’) of the pair of main tubes (205a, 205b);
a pair of rear battery mounting brackets (504) coupled to the pivot cross tube (415); and
a battery (525) mounted on to the pair of front battery mounting brackets (502) and the pair of rear battery mounting brackets (504).

2. The saddle-type vehicle (100) as claimed in claim 1, wherein the pair of front battery mounting brackets (502) are substantially L-shaped and wherein a first end of each front battery mounting brackets (502) are coupled to the bottom of the front cross tube (305) and a second end of each front battery mounting brackets (502) are coupled to the sides of the main tubes (205a, 205b).

3. The saddle-type vehicle (100) as claimed in claim 2, wherein the frame structure comprises a pair of side tubes (215a, 215b), wherein each side tube (215a, 215b) comprises a front end (220a, 220b) and a rear end (225a, 225b) coupled respectively to the front portion (AA’- BB’) and the rear portion (CC’- DD’) of the corresponding main tube (205a, 205b).

4. The saddle-type vehicle (100) as claimed in claim 3, comprising a pair of front clamp brackets (606) extending from the rear side tube (215a, 215b) and the corresponding main tube (205a, 205b), wherein each of the front clamp bracket (606) is configured to receive the second end of each front battery mounting brackets (502).

5. The saddle-type vehicle (100) as claimed in claim 4, wherein the battery (525) is mounted to the first end of the front battery mounting brackets (502) and the second end of the front battery mounting brackets (502) is attached to one of the bottom of the front cross tube (305) or the sides of the main tubes (205a, 205b) or the front clamp bracket (606).

6. The saddle-type vehicle (100) as claimed in claim 2, wherein the battery (525) is mounted to the front battery mounting brackets (502) at a front connecting point (510), wherein the front connecting point (510) is disposed on the L-shaped front battery mounting brackets (502) between the first end and the second end.

7. The saddle-type vehicle (100) as claimed in claim 1, wherein the pair of rear battery mounting brackets (504) are substantially L-shaped and ends of the substantially L-shaped rear battery mounting brackets (504) are coupled to the pivot cross tube (415).

8. The saddle-type vehicle (100) as claimed in claim 7, comprising clamp brackets (506) extending from an outer surface of the pivot cross tube (415), wherein an end of a longer arm of the substantially L-shaped rear battery mounting brackets (504) are coupled to the pivot cross tube (415) and an end of a shorter arm of the substantially L-shaped rear battery mounting brackets (504) is coupled to the clamp brackets (506) extending from the pivot cross tube (415).

9. The saddle-type vehicle (100) as claimed in claim 8, wherein the battery (525) is mounted to an end of the rear battery mounting brackets (504) and another end of the rear battery mounting brackets (504) is attached to one of the pivot cross tube (415) or clamp brackets (506) extending from an outer surface of the pivot cross tube (415).

10. The saddle-type vehicle (100) as claimed in claim 7, wherein the battery (525) is mounted to the rear battery mounting brackets (504) at a rear connecting point (512), wherein the rear connecting point (512) is disposed on the L-shaped rear battery mounting brackets (504) between the ends of the L-shaped arms of the rear battery mounting brackets (504).

Documents

Application Documents

# Name Date
1 202341081322-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [30-11-2023(online)].pdf 2023-11-30
2 202341081322-STATEMENT OF UNDERTAKING (FORM 3) [30-11-2023(online)].pdf 2023-11-30
3 202341081322-REQUEST FOR EXAMINATION (FORM-18) [30-11-2023(online)].pdf 2023-11-30
4 202341081322-POWER OF AUTHORITY [30-11-2023(online)].pdf 2023-11-30
5 202341081322-FORM 18 [30-11-2023(online)].pdf 2023-11-30
6 202341081322-FORM 1 [30-11-2023(online)].pdf 2023-11-30
7 202341081322-DRAWINGS [30-11-2023(online)].pdf 2023-11-30
8 202341081322-DECLARATION OF INVENTORSHIP (FORM 5) [30-11-2023(online)].pdf 2023-11-30
9 202341081322-COMPLETE SPECIFICATION [30-11-2023(online)].pdf 2023-11-30
10 202341081322-Proof of Right [06-12-2023(online)].pdf 2023-12-06
11 202341081322-RELEVANT DOCUMENTS [25-09-2024(online)].pdf 2024-09-25
12 202341081322-POA [25-09-2024(online)].pdf 2024-09-25
13 202341081322-FORM 13 [25-09-2024(online)].pdf 2024-09-25
14 202341081322-AMENDED DOCUMENTS [25-09-2024(online)].pdf 2024-09-25