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A Swing Arm Assembly For A Vehicle

Abstract: The present disclosure provides a swing arm assembly including a primary swing arm and a secondary swing arm. The primary swing arm extends from a pivot element and is coupled to a frame and a gearbox of the saddle-type vehicle having a driveshaft coupled to a wheel. The secondary swing arm is coupled to the pivot element and the driveshaft to configure the swing arm assembly in a dual swing-arm configuration. Alternatively, the secondary swing arm is adapted to be de-coupled from the pivot element and the driveshaft to configure the swing arm assembly in a single swing-arm configuration. A spacer is adapted to be concentrically coupled to the driveshaft such that in the dual swing-arm configuration, the spacer is positioned between the wheel and the secondary swing arm, and in the single swing-arm configuration, the spacer conceals a portion of the driveshaft extending through the wheel.

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Notices, Deadlines & Correspondence

Patent Information

Application #
Filing Date
30 January 2024
Publication Number
31/2025
Publication Type
INA
Invention Field
MECHANICAL ENGINEERING
Status
Email
Parent Application

Applicants

Ather Energy Limited
3rd Floor, Tower D, IBC Knowledge Park, #4/1, Bannerghatta Main Road, Bengaluru - 560029, Karnataka, India

Inventors

1. TAK, Abhay
49/50, Dhuleshwar Garden, C-Scheme, Jaipur - 302001, India
2. KAKKAR, Kunal
A5-086, DLF Westend Heights, Akshaya Nagar, Bangalore 560068, India
3. CHOPRA, Abhishek
H.no.12, Ajit Villa extension, Barewal Awana, Rajguru Nagar, Ludhiana 141012, Punjab, India
4. SHUKLA, Suyash
45, Krishnabagh Colony, Near Palhar Nagar, 60 Feet Road, Indore 452005, Madhya Pradesh, India
5. SINGH, Ankur
15, Amul Colony, Amul Dairy Campus, Amul Dairy, Anand 388001, Gujarat, India

Specification

Description:FIELD OF THE INVENTION

[0001] The present disclosure relates to vehicles, and more particularly, the present disclosure relates to a swing arm structure used in vehicles, such as two-wheelers.
BACKGROUND

[0002] A swing arm is a mechanical component used typically in a two-wheeler vehicle for attaching the rear wheel to the body. It is the main component of the two-wheeler suspension, which holds a driveshaft therein. The swing arm provides the mountings for powertrain (motor) and drivetrain (gearbox & driveshafts). Generally, the design of the swing arm can be either single sided or dual-sided which impacts the durability, vehicle handling, and performance of the vehicle.
[0003] Both the single sided and dual-sided swing arms have their own limitations and advantages. For example, single sided swing arms are often more complex in design in comparison to dual-sided swing arms. This is because single sided swing arms may impact weight distribution of the two-wheeler vehicle. The asymmetrical design may affect the handling characteristics and therefore some riders may prefer the more balanced weight distribution offered by the dual-sided swing arm. The increased design complexities also mean that routine maintenance tasks, such as rear wheel removal are more complicated due to the requirement of special tools for tire changes.
[0004] On the other hand, the dual-sided swing arms typically have higher unsprung weight due to the presence of additional components. The increased unsprung weight affects the handling characteristics, such as acceleration, cornering ability, and braking of the two-wheeled vehicle. The increased number of components also adds to space requirements. As such, riders may prefer the single sided swing arm that is more visually appealing, has a smaller number of components, reduced overall weight, and reduced space requirements.
[0005] Since the dual-sided and single sided swing arms have advantages and disadvantages, the rider may prefer to switch from a single sided swing arm configuration to a dual-sided swing arm configuration and vice versa based on his/her preference. A commonly observed problem when switching from the single sided swing arm configuration to the dual-sided swing arm configuration or vice versa is the requirement of having different designs of the swing arm, the wheels, and the driveshafts for each configuration.
[0006] This is a disadvantage as the components of the vehicle are designed to suitably implement only one of the configurations and does not allow for the possibility of interchangeably installing the single sided swing arm configuration or the dual-sided swing arm configuration on the same vehicle as per the need of the rider. There are several major drawbacks associated with the designs that are suitable only for either of the configurations. Firstly, in case the same vehicle has two different variants, the swing arms must be designed differently for the two different variants, which increases the tooling and/or manufacturing costs and development time of different variants of the vehicle. Secondly, inventory management is far more challenging with two distinctive design structures going into production.
[0007] Therefore, in view of the above-mentioned problems, there is a need for a technical solution that overcomes the above mentioned problems and facilitates a modular swing arm structure that can switch from a dual-sided swing arm configuration to a single sided swing arm configuration and vice versa without changing the design of the wheels and the drivetrain components.
SUMMARY

[0008] This summary is provided to introduce a selection of concepts, in a simplified format, that is further described in the detailed description of the invention. This summary is neither intended to identify key or essential inventive concepts of the invention and nor is it intended for determining the scope of the invention.
[0009] The present disclosure provides a swing arm assembly for a saddle-type vehicle. The swing arm assembly includes a primary swing arm and a secondary swing arm. The primary swing arm extends from a pivot element adapted to be coupled to a frame of the saddle-type vehicle. The primary swing arm is adapted to be coupled to a gearbox of the saddle-type vehicle having a driveshaft coupled to at least one wheel. The secondary swing arm includes a first end adapted to be removably coupled proximal to the pivot element and a second end adapted to be removably coupled to the driveshaft. The secondary swing arm is adapted to be coupled to the pivot element and the driveshaft to configure the swing arm assembly in a dual swing-arm configuration. Alternatively, the secondary swing arm is adapted to be de-coupled from the pivot element and the driveshaft to configure the swing arm assembly in a single swing-arm configuration. At least one spacer is adapted to be concentrically coupled to the driveshaft, such that in the dual swing-arm configuration, the at least one spacer is positioned between the wheel and the secondary swing arm, and in the single swing-arm configuration, the spacer is adapted to conceal a portion of the driveshaft extending through the at least one wheel.
[0010] The present disclosure also provides a saddle-type vehicle including a frame, a swing arm assembly having a primary swing arm, a secondary swing arm, at least one wheel, and at least one spacer. The swing arm assembly includes a primary swing arm extending from a pivot element adapted to be coupled to the frame of the saddle-type vehicle and to a gearbox. The wheel is mounted on a wheel hub coupled to the gearbox such that a driveshaft of the gearbox extends through the wheel hub. The secondary swing arm includes a first end adapted to be removably coupled proximal to the pivot element and a second end adapted to be removably coupled to the driveshaft. The secondary swing arm is adapted to be coupled to the pivot element and the driveshaft to configure the swing arm assembly in a dual swing-arm configuration. Alternatively, the secondary swing arm is adapted to be de-coupled from the pivot element and the driveshaft to configure the swing arm assembly in a single swing-arm configuration. The spacer is adapted to be concentrically coupled to the driveshaft, such that in the dual swing-arm configuration, the spacer is positioned between the wheel and the secondary swing arm. Further, in the single swing-arm configuration, the at least one spacer is adapted to conceal a portion of the driveshaft extending through the at least one wheel.
[0011] Also disclosed herein is a method for configuring a swing arm assembly in a dual swing-arm configuration. The method includes providing a swing arm assembly including a primary swing arm and a pivot element. The primary swing arm extends from the pivot element adapted to be coupled to a frame of a saddle-type vehicle and coupled to a gearbox of the saddle-type vehicle having a driveshaft coupled to at least one wheel. The pivot element includes a supporting bracket having at least three welded nuts. Next, the method includes the step of coupling the pivot element of the swing arm assembly to the frame of the saddle-type vehicle. Then, the method includes the step of mounting a wheel hub to the gearbox of the saddle-type vehicle. Thereafter, the method includes the step of fastening a first end of a secondary swing arm to the at least three welded nuts of the supporting bracket via fasteners. Next, the method includes the step of fastening at least one spacer over an exposed portion of the driveshaft. Finally, the method includes the step of fastening a second end of the secondary swing arm to the driveshaft via an axle nut.
[0012] To further clarify the advantages and features of the present invention, a more particular description of the invention will be rendered by reference to specific embodiments thereof, which are illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS

[0013] These and other features, aspects, and advantages of the present invention will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:
[0014] Figure 1 illustrates a side schematic view of a vehicle, according to an embodiment of the present disclosure;
[0015] Figure 2A illustrates a perspective view of a swing arm assembly configured in a single swing arm configuration, according to an embodiment of the present disclosure;
[0016] Figure 2B illustrates a front planar view of the swing arm assembly configured in the single swing arm configuration, according to an embodiment of the present disclosure;
[0017] Figure 2C illustrates a top planar view of the swing arm assembly configured in the single swing arm configuration, according to an embodiment of the present disclosure;
[0018] Figure 2D illustrates a perspective view of the swing arm assembly being configured in a dual swing arm configuration from the single swing arm configuration, according to an embodiment of the present disclosure;
[0019] Figure 2E illustrates a front planar view of the swing arm assembly configured in the dual swing arm configuration, according to an embodiment of the present disclosure;
[0020] Figure 2F illustrates a top planar view of the swing arm assembly configured in the dual swing arm configuration, according to an embodiment of the present disclosure; and
[0021] Figure 3 illustrates a flow chart depicting a method for configuring the swing arm assembly in the dual swing-arm configuration, according to an embodiment of the present disclosure.
[0022] Further, skilled artisans will appreciate that elements in the drawings are illustrated for simplicity and may not have necessarily been drawn to scale. For example, the flow charts illustrate the method in terms of the most prominent steps involved to help to improve understanding of aspects of the present invention. Furthermore, in terms of the construction of the device, one or more components of the device may have been represented in the drawings by conventional symbols, and the drawings may show only those specific details that are pertinent to understanding the embodiments of the present invention so as not to obscure the drawings with details that will be readily apparent to those of ordinary skill in the art having the benefit of the description herein.
DETAILED DESCRIPTION OF FIGURES

[0023] For the purpose of promoting an understanding of the principles of the present disclosure, reference will now be made to the various embodiments and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the present disclosure is thereby intended, such alterations and further modifications in the illustrated system, and such further applications of the principles of the present disclosure as illustrated therein being contemplated as would normally occur to one skilled in the art to which the present disclosure relates.
[0024] It will be understood by those skilled in the art that the foregoing general description and the following detailed description are explanatory of the present disclosure and are not intended to be restrictive thereof.
[0025] Whether or not a certain feature or element was limited to being used only once, it may still be referred to as “one or more features” or “one or more elements” or “at least one feature” or “at least one element.” Furthermore, the use of the terms “one or more” or “at least one” feature or element do not preclude there being none of that feature or element, unless otherwise specified by limiting language including, but not limited to, “there needs to be one or more…” or “one or more elements is required.”
[0026] Reference is made herein to some “embodiments.” It should be understood that an embodiment is an example of a possible implementation of any features and/or elements of the present disclosure. Some embodiments have been described for the purpose of explaining one or more of the potential ways in which the specific features and/or elements of the proposed disclosure fulfil the requirements of uniqueness, utility, and non-obviousness.
[0027] Use of the phrases and/or terms including, but not limited to, “a first embodiment,” “a further embodiment,” “an alternate embodiment,” “one embodiment,” “an embodiment,” “multiple embodiments,” “some embodiments,” “other embodiments,” “further embodiment”, “furthermore embodiment”, “additional embodiment” or other variants thereof do not necessarily refer to the same embodiments. Unless otherwise specified, one or more particular features and/or elements described in connection with one or more embodiments may be found in one embodiment, or may be found in more than one embodiment, or may be found in all embodiments, or may be found in no embodiments. Although one or more features and/or elements may be described herein in the context of only a single embodiment, or in the context of more than one embodiment, or in the context of all embodiments, the features and/or elements may instead be provided separately or in any appropriate combination or not at all. Conversely, any features and/or elements described in the context of separate embodiments may alternatively be realized as existing together in the context of a single embodiment.
[0028] Any particular and all details set forth herein are used in the context of some embodiments and therefore should not necessarily be taken as limiting factors to the proposed disclosure.
[0029] The terms “comprises”, “comprising”, or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process or method that comprises a list of steps does not include only those steps but may include other steps not expressly listed or inherent to such process or method. Similarly, one or more devices or sub-systems or elements or structures or components proceeded by “comprises... a” does not, without more constraints, preclude the existence of other devices or other sub-systems or other elements or other structures or other components or additional devices or additional sub-systems or additional elements or additional structures or additional components.
[0030] Embodiments of the present disclosure will be described below in detail with reference to the accompanying drawings.
[0031] For the sake of clarity, the first digit of a reference numeral of each component of the present disclosure is indicative of the Figure number, in which the corresponding component is shown. For example, reference numerals starting with digit “1” are shown at least in Figure 1. Similarly, reference numerals starting with digit “2” are shown at least in Figure 2.
[0032] In an embodiment, a vehicle 10 may primarily work on the principle of driving the vehicle 10 with a power unit, for example, an engine, without departing from the scope of the present disclosure. In yet another embodiment, the vehicle 10 may primarily work on the principle of driving the vehicle 10 with the engine and an electric motor 16, without departing from the scope of the present disclosure.
[0033] In an embodiment, the vehicle 10 may be an Electric Vehicle (EV) 10 or a battery powered vehicle including, and not limited to two-wheelers such as scooters, mopeds, motorbikes/motorcycles; three-wheelers such as auto-rickshaws, four-wheelers such as cars and other Light Commercial Vehicles (LCVs) and Heavy Commercial Vehicles (HCVs) primarily work on the principle of driving an electric motor using the power from the batteries provided in the EV 10.
[0034] Furthermore, the electric vehicle 10 may have at least one wheel which is electrically powered to traverse such a vehicle. The term ‘wheel’ may be referred to any ground-engaging member which allows traversal of the electric vehicle 10 over a path. The types of EVs include Battery Electric Vehicle (BEV), Hybrid Electric Vehicle (HEV) and Range Extended Electric Vehicle. However, the subsequent paragraphs pertain to the different elements of a Battery Electric Vehicle (BEV).
[0035] Furthermore, the electric vehicle 10 may have at least one wheel that is electrically powered to traverse such a vehicle. The term ‘wheel’ may be referred to any ground-engaging member that allows traversal of the electric vehicle over a path. The types of EVs include a Battery Electric Vehicle (BEV), a Hybrid Electric Vehicle (HEV), and a Range Extended Electric Vehicle. However, the subsequent paragraphs pertain to the different elements of the Battery Electric Vehicle (BEV). In an embodiment, the vehicle 10 may be interchangeably referred to as the electric vehicle or EV, without departing from the scope of the present disclosure.
[0036] In construction, the EV (10) typically comprises a battery or battery pack (12) enclosed within a battery casing and includes a Battery Management System (BMS), an on-board charger (14), a Motor Controller Unit (MCU), the electric motor (16) and an electric transmission system (18). The primary function of the above-mentioned elements is detailed in the subsequent paragraphs: The battery of an EV (10) (also known as Electric Vehicle Battery (EVB) or traction battery) is re-chargeable in nature and is the primary source of energy required for the operation of the EV, wherein the battery (12) is typically charged using the electric current taken from the grid through a charging infrastructure (20). The battery may be charged using Alternating Current (AC) or Direct Current (DC), wherein in case of AC input, the on-board charger (14) converts the AC signal to DC signal after which the DC signal is transmitted to the battery via the BMS. However, in case of DC charging, the on-board charger (14) is bypassed, and the current is transmitted directly to the battery via the BMS.
[0037] The battery (12) is made up of a plurality of cells which are grouped into a plurality of modules in a manner in which the temperature difference between the cells does not exceed 5 degrees Celsius. The terms “battery”, “cell”, and “battery cell” may be used interchangeably and may refer to any of a variety of different rechargeable cell compositions and configurations including, but not limited to, lithium-ion (e.g., lithium iron phosphate, lithium cobalt oxide, other lithium metal oxides, etc.), lithium-ion polymer, nickel metal hydride, nickel cadmium, nickel hydrogen, nickel-zinc, silver zinc, or other battery type/configuration. The term “battery pack” as used herein may be referred to multiple individual batteries enclosed within a single structure or multi-piece structure. The individual batteries may be electrically interconnected to achieve a desired voltage and capacity for a desired application. The Battery Management System (BMS) is an electronic system whose primary function is to ensure that the battery (12) is operating safely and efficiently. The BMS continuously monitors different parameters of the battery such as temperature, voltage, current and so on, and communicates these parameters to the Electronic Control Unit (ECU) and the Motor Controller Unit (MCU) in the EV using a plurality of protocols including and not limited to Controller Area Network (CAN) bus protocol which facilitates the communication between the ECU/MCU and other peripheral elements of the EV (10) without the requirement of a host computer.
[0038] The MCU primarily controls/regulates the operation of the electric motor based on the signal transmitted from the vehicle battery, wherein the primary functions of the MCU include starting of the electric motor (16), stopping the electric motor (16), controlling the speed of the electric motor (16), enabling the vehicle to move in the reverse direction and protect the electric motor (16) from premature wear and tear. The primary function of the electric motor (16) is to convert electrical energy into mechanical energy, wherein the converted mechanical energy is subsequently transferred to the transmission system of the EV to facilitate movement of the EV. Additionally, the electric motor (16) also acts as a generator during regenerative braking (i.e., kinetic energy generated during vehicle braking/deceleration is converted into potential energy and stored in the battery of the EV). The types of motors generally employed in EVs include, but are not limited to DC series motor, Brushless DC motor (also known as BLDC motors), Permanent Magnet Synchronous Motor (PMSM), Three Phase AC Induction Motors and Switched Reluctance Motors (SRM).
[0039] The transmission system (18) of the EV (10) facilitates the transfer of the generated mechanical energy by the electric motor (16) to the wheels (22a, 22b) of the EV. Generally, the transmission systems (18) used in EVs include single speed transmission system and multi-speed (i.e., two-speed) transmission system, wherein the single speed transmission system comprises a single gear pair whereby the EV is maintained at a constant speed. However, the multi-speed/two-speed transmission system comprises a compound planetary gear system with a double pinion planetary gear set and a single pinion planetary gear set thereby resulting in two different gear ratios which facilitates higher torque and vehicle speed.
[0040] In one embodiment, all data pertaining to the EV (10) and/or charging infrastructure (20) are collected and processed using a remote server (known as cloud) (24), wherein the processed data is indicated to the rider/driver of the EV (10) through a display unit present in the dashboard (26) of the EV (10). In an embodiment, the display unit may be an interactive display unit. In another embodiment, the display unit may be a non-interactive display unit.
[0041] As used herein, the term “swing arm” broadly refers to the mechanical component used typically in a two-wheeler vehicle for attaching a wheel to the frame of the two-wheeled vehicle. The swing arm provides mounting surfaces adapted to mount a powertrain (motor), a drivetrain (gearbox and driveshafts), and suspension components (shock absorbers). A swing arm assembly 100, disclosed herein, is designed such that the swing arm assembly 100 may be interchangeably used in a single swing arm configuration or in a dual swing arm configuration as will be explained in the subsequent paragraphs. The present disclosure also discloses a saddle-type vehicle including a frame, the swing arm assembly 100 having a primary swing arm 101, a secondary swing arm 105, at least one wheel, and at least one spacer 106.
[0042] Figure 2A illustrates a perspective view of the swing arm assembly 100 configured in a single swing arm configuration, according to an embodiment of the present disclosure. Figure 2B illustrates a front planar view of the swing arm assembly 100 configured in the single swing arm configuration, according to an embodiment of the present disclosure. Figure 2C illustrates a top planar view of the swing arm assembly 100 configured in the single swing arm configuration, according to an embodiment of the present disclosure.
[0043] The swing arm assembly 100 for a saddle-type vehicle includes the primary swing arm 101 extending from a pivot element 102 adapted to be coupled to a frame of the saddle-type vehicle. The primary swing arm 101 is adapted to be coupled to a gearbox 103 of the saddle-type vehicle. The saddle type vehicle also includes a driveshaft 104 coupled to at least one wheel (not shown). The swing arm assembly 100, shown in Figures 2A-2C, is configured in a single swing arm configuration. This means a secondary swing arm 105, shown in Figures 2D-2F, is adapted to be de-coupled from the pivot element 102 and the driveshaft 104 to configure the swing arm assembly 100 in the single swing-arm configuration. The swing arm assembly 100 also includes at least one spacer 106 adapted to be concentrically coupled to the driveshaft 104.
[0044] Figure 2D illustrates a perspective view of the swing arm assembly 100 being configured in a dual swing arm configuration from the single swing arm configuration, according to an embodiment of the present disclosure. Figure 2E illustrates a front planar view of the swing arm assembly 100 configured in the dual swing arm configuration, according to an embodiment of the present disclosure. Figure 2F illustrates a top planar view of the swing arm assembly 100 configured in the dual swing arm configuration, according to an embodiment of the present disclosure. As illustrated in Figure 2D, the secondary swing arm 105 includes a first end 105a adapted to be removably coupled proximal to the pivot element 102. Moreover, the secondary swing arm 105 includes a second end 105b adapted to be removably coupled to the driveshaft 104.
[0045] In the dual swing-arm configuration, the secondary swing arm 105 is adapted to be coupled to the pivot element 102 and the driveshaft 104. The pivot element 102 includes a supporting bracket 107 having at least three welded nuts 107a adapted to removably couple the first end 105a of the secondary swing arm 105 via fasteners. In an embodiment, the wheel hub is coupled to the gearbox 103 prior to coupling of the secondary swing arm 105. Alternatively, to configure the swing arm assembly 100 back to the single swing-arm configuration, the secondary swing arm 105 is adapted to be de-coupled from the pivot element 102 and the driveshaft 104. The fasteners are removed from the three welded nuts 107a to decouple the secondary swing arm 105 from the swing arm assembly 100.
[0046] The at least one spacer 106 is adapted to be concentrically coupled to the driveshaft 104 such that in the dual swing-arm configuration, the spacer 106 is positioned between the wheel and the secondary swing arm 105. On the other hand, in the single swing-arm configuration, the spacer 106 is adapted to conceal a portion of the driveshaft 104 extending through the at least one wheel. In an embodiment, the spacer 106 is made of a metallic material and may be internally threaded such that the spacer 106 is torqued over the portion of the driveshaft 104 that is exposed. In an embodiment, the length of the spacer 106 may be adjustable. For example, the spacer 106 may have a telescopically extendible and/or retractable mechanism such that the length of the spacer 106 may be adjusted according to the length of the exposed portion of the driveshaft 104. In an embodiment, the spacer 106 used in the dual swing-arm configuration and the spacer 106 used in the single swing-arm configuration are distinct spacers. In yet another embodiment according to the disclosure, the length of the spacer 106 in the dual swing-arm configuration may be lesser than the length of the spacer 106 in the single swing-arm configuration. In an embodiment, the primary swing arm 101 includes a mounting surface (not shown) adapted to couple a first shock absorber (not shown). Similarly, in the dual swing-arm configuration, the secondary swing arm 105 includes a mounting surface (not shown) adapted to couple a second shock absorber (not shown).

[0047] Figure 3 illustrates a flow chart depicting a method 300 for configuring the swing arm assembly 100 in the dual swing-arm configuration, according to an embodiment of the present disclosure. Details of the swing arm assembly 100 that have already been explained in the detailed descriptions of Figures 2A-2F are not explained again in the subsequent paragraphs for the sake of brevity.

[0048] Therefore, referring to Figures 2A-3 and the components already disclosed in detail, the method 300, disclosed herein, for configuring the swing arm assembly 100 in the dual swing-arm configuration includes at step 301, providing the swing arm assembly 100 including the primary swing arm 101 and the pivot element 102 such that the primary swing arm 101 is adapted to be coupled to the frame and the gearbox 103 of the saddle-type vehicle having the driveshaft 104 coupled to the wheel.
[0049] At Step 303, the method 300 includes coupling the pivot element 102 of the swing arm assembly 100 to the frame of the saddle-type vehicle.
[0050] At Step 305, the method 300 includes mounting the wheel hub to the gearbox 103 of the saddle-type vehicle.
[0051] At Step 307, the method 300 includes fastening the first end 105a of the secondary swing arm 105 to the at least three welded nuts 107a of the supporting bracket 107 via the fasteners. It may be appreciated that the number of welded nuts may be increased or decreased based on design requirements.
[0052] At Step 309, the method 300 includes fastening the at least one spacer 106 over an exposed portion of the driveshaft 104.
[0053] At Step 311, the method 300 includes fastening the second end 105b of the secondary swing arm 105 to the driveshaft 104 via the axle nut 105c.
[0054] The swing arm assembly 100 disclosed herein provides several advantages over the existing swing arm assemblies. Since the swing arm assembly 100 is designed in such a manner, the swing arm assembly 100 may be used in the single swing-arm configuration and easily converted to or configured in the dual swing-arm configuration based on the preference of the rider or manufacturer. The ease of assembly and/or dismantling the secondary swing arm 105 from the swing arm assembly 100 ensures the vehicle may be easily converted to the dual swing-arm configuration. For riders who prefer the single swing-arm configuration, the secondary swing arm 105 may be easily decoupled.
[0055] From the manufacturer’s perspective, the swing arm assembly 100 disclosed herein, reduces the manufacturing and tooling costs. This is because for distinct variants of the vehicle, the same type of swing arm assembly 100 may be used with or without the secondary swing arm 105 based on the performance requirements or the weight of each variant. For example, a lighter variant of the vehicle may use the single swing-arm configuration and a heavier variant of the vehicle uses may use the dual swing-arm configuration. For both variants, the manufacturer need only make the swing arm assembly 100 without changing the design or type of mounting for the individual components. Advantageously, this reduces the manufacturing and tooling costs. Moreover, the universal design reduces the burden for inventory management and after sales service teams since the teams do not need to track different components for different variants of the vehicle.
[0056] In this application, unless specifically stated otherwise, the use of the singular includes the plural and the use of “or” means “and/or.” Furthermore, use of the terms “including” or “having” is not limiting. Any range described herein will be understood to include the endpoints and all values between the endpoints. Features of the disclosed embodiments may be combined, rearranged, omitted, etc., within the scope of the invention to produce additional embodiments. Furthermore, certain features may sometimes be used to advantage without a corresponding use of other features.
, Claims:1. A swing arm assembly (100) for a saddle-type vehicle, the swing arm assembly (100) comprising:
a primary swing arm (101) extending from a pivot element (102) adapted to be coupled to a frame of the saddle-type vehicle, the primary swing arm (101) adapted to be coupled to a gearbox (103), of the saddle-type vehicle, having a driveshaft (104) coupled to at least one wheel; and
a secondary swing arm (105) having a first end (105a) adapted to be removably coupled proximal to the pivot element (102) and a second end (105b) adapted to be removably coupled to the driveshaft (104), wherein:
the secondary swing arm (105) is adapted to be coupled to the pivot element (102) and the driveshaft (104) to configure the swing arm assembly (100) in a dual swing-arm configuration; and
the secondary swing arm (105) is adapted to be de-coupled from the pivot element (102) and the driveshaft (104) to configure the swing arm assembly (100) in a single swing-arm configuration; and
at least one spacer (106) adapted to be concentrically coupled to the driveshaft (104), wherein:
in the dual swing-arm configuration, the at least one spacer (106) is positioned between the wheel and the secondary swing arm (105), and
in the single swing-arm configuration, the at least one spacer (106) is adapted to conceal a portion of the driveshaft (104) extending through the at least one wheel.

2. The swing arm assembly (100) as claimed in claim 1, wherein the length of the at least one spacer (106) is adjustable.

3. The swing arm assembly (100) as claimed in claim 1, wherein the at least one spacer (106) in the dual swing-arm configuration and the at least one spacer (106) in the single swing-arm configuration are distinct spacers.

4. The swing arm assembly (100) as claimed in claim 3, wherein the length of the at least one spacer (106) in the dual swing-arm configuration is lesser than the length of the at least one spacer (106) in the single swing-arm configuration.

5. The swing arm assembly (100) as claimed in claim 1, wherein the pivot element (102) comprises a supporting bracket (107) having at least three welded nuts (107a) adapted to removably couple the first end (105a) of the secondary swing arm (105) via fasteners.

6. The swing arm assembly (100) as claimed in claim 1, wherein the primary swing arm (101) comprises a mounting surface adapted to couple a first shock absorber and the secondary swing arm (105) comprises a mounting surface adapted to couple a second shock absorber.

7. The swing arm assembly (100) as claimed in claim 1, wherein a wheel hub for mounting the at least one wheel is coupled to the gearbox (103) prior to coupling of the secondary swing arm (105).

8. A saddle-type vehicle comprising:
a frame;
a swing arm assembly (100) comprising:
a primary swing arm (101) extending from a pivot element (102) adapted to be coupled to the frame of the saddle-type vehicle, the primary swing arm (101) adapted to be coupled to a gearbox (103);
at least one wheel mounted on a wheel hub coupled to the gearbox (103) such that a driveshaft (104) of the gearbox (103) extends through the wheel hub; and
a secondary swing arm (105) having a first end (105a) adapted to be removably coupled proximal to the pivot element (102) and a second end (105b) adapted to be removably coupled to the driveshaft (104), wherein:
the secondary swing arm (105) is adapted to be coupled to the pivot element (102) and the driveshaft (104) to configure the swing arm assembly (100) in a dual swing-arm configuration; and
the secondary swing arm (105) is adapted to be de-coupled from the pivot element (102) and the driveshaft (104) to configure the swing arm assembly (100) in a single swing-arm configuration; and
at least one spacer (106) adapted to be concentrically coupled to the driveshaft (104), wherein:
in the dual swing-arm configuration, the at least one spacer (106) is positioned between the wheel and the secondary swing arm (105), and
in the single swing-arm configuration, the at least one spacer (106) is adapted to conceal a portion of the driveshaft (104) extending through the at least one wheel.

9. The saddle-type vehicle as claimed in claim 8, wherein the length of the at least one spacer (106) is adjustable.

10. The saddle-type vehicle as claimed in claim 8, wherein the at least one spacer (106) in the dual swing-arm configuration and the at least one spacer (106) in the single swing-arm configuration are distinct spacers.

11. The saddle-type vehicle as claimed in claim 10, wherein the length of the at least one spacer (106) in the dual swing-arm configuration is lesser than the length of the at least one spacer (106) in the single swing-arm configuration.

12. The saddle-type vehicle as claimed in claim 8, wherein the pivot element (102) comprises a supporting bracket (107) having at least three welded nuts (107a) adapted to removably couple the first end (105a) of the secondary swing arm (105) via fasteners.

13. The saddle-type vehicle as claimed in claim 8, wherein the primary swing arm (101) comprises a mounting surface adapted to couple a first shock absorber and the secondary swing arm (105) comprises a mounting surface adapted to couple a second shock absorber.

14. The saddle-type vehicle as claimed in claim 8, wherein the wheel hub is coupled to the gearbox (103) prior to coupling of the secondary swing arm (105).

15. A method for configuring a swing arm assembly (100) in a dual swing-arm configuration, the method comprising:
providing a swing arm assembly (100) comprising:
a primary swing arm (101) extending from a pivot element (102) adapted to be coupled to a frame of a saddle-type vehicle and coupled to a gearbox (103) of the saddle-type vehicle having a driveshaft (104) coupled to at least one wheel; and
the pivot element (102) comprising a supporting bracket (107);
coupling the pivot element (102) of the swing arm assembly (100) to the frame of the saddle-type vehicle;
mounting a wheel hub to the gearbox (103) of the saddle-type vehicle;
fastening a first end (105a) of a secondary swing arm (105) to the supporting bracket (107) via fasteners;
fastening at least one spacer (106) over an exposed portion of the driveshaft (104); and
fastening a second end (105b) of the secondary swing arm (105) to the driveshaft (104).

Documents

Application Documents

# Name Date
1 202441006070-TRANSLATIOIN OF PRIOIRTY DOCUMENTS ETC. [30-01-2024(online)].pdf 2024-01-30
2 202441006070-STATEMENT OF UNDERTAKING (FORM 3) [30-01-2024(online)].pdf 2024-01-30
3 202441006070-REQUEST FOR EXAMINATION (FORM-18) [30-01-2024(online)].pdf 2024-01-30
4 202441006070-POWER OF AUTHORITY [30-01-2024(online)].pdf 2024-01-30
5 202441006070-FORM 18 [30-01-2024(online)].pdf 2024-01-30
6 202441006070-FORM 1 [30-01-2024(online)].pdf 2024-01-30
7 202441006070-DRAWINGS [30-01-2024(online)].pdf 2024-01-30
8 202441006070-DECLARATION OF INVENTORSHIP (FORM 5) [30-01-2024(online)].pdf 2024-01-30
9 202441006070-COMPLETE SPECIFICATION [30-01-2024(online)].pdf 2024-01-30
10 202441006070-Proof of Right [01-04-2024(online)].pdf 2024-04-01
11 202441006070-RELEVANT DOCUMENTS [25-09-2024(online)].pdf 2024-09-25
12 202441006070-POA [25-09-2024(online)].pdf 2024-09-25
13 202441006070-FORM 13 [25-09-2024(online)].pdf 2024-09-25
14 202441006070-AMENDED DOCUMENTS [25-09-2024(online)].pdf 2024-09-25