Abstract: ABSTRACT "A CELL SPACER WITH PROTRUSIONS" Embodiments of the present invention relates to a cell spacer [100] for physically separating at least two cells in a casing. The cell spacer [100] comprises a lateral member [102], a first cell bar [104A], a second cell bar [104B]. The cell spacer [100] also comprises at least one cell seat to accommodate at least one cell. Further, an elastic member [108] connects the first cell bar [104A] and the second cell bar [104B], wherein the elastic member [108] acts as a physical barrier between the at least two cells for avoiding short circuits. Additionally, the first cell bar [104A] and the second cell bar [104B] is configured with at least one protrusion [112] to lock the cell spacer [100] within the casing.
CROSS REFERENCE
The present invention is an improvement/modification of the invention described and claimed in a complete specification filed on 11* Oct, 2017 for Indian Patent Application No. 201641036961 (IN'961 Application) dated 27th October, 2016 and having incorporated all the disclosure of the IN'961 Application as reference for the present invention.
FIELD OF INVENTION
The present invention generally relates to battery casings and more particularly, to the battery casings with one or more cell spacers.
BACKGROUND OF THE INVENTION
A cell spacer is a partition placed between two cells in order to achieve multiple objectives. The first objective of the cell spacer is to create a cell lock preventing the two cells from moving and touching each other. The second objective of the cell spacer is to prevent a thermally conducting material or any fluid to flow between the two cells. The third objective of the cell spacer is to provide an area for the thermal conducting material to fill in space between the two cells and battery casing.
However, there are plenty of problems associated with the existing cell spacers. The existing cell spacers employ vertically positioned cell bars mounted opposite to each other in the battery casing and this position of the vertically positioned cell bars is considered to be in an original position. In an event, a cell is inserted between the cell spacers positioned opposite to each other; the insertion of the cell causes a permanent deviation of the cell bars from the original position. This may result in a permanent deviation of the cell bars and may cause a physical contact between the two cells, thereby defeating the objective of the cell spacer and causing a short circuit. Additionally, the cell spacers move during the motion
of a vehicle within which the battery casing is mounted. This movement of the cell spacers also results in the permanent deviation of the cell bars from the original position, damage to the cell spacers as well as the cells inserted on the cell spacers.
Therefore, there is a need to build a cell spacer which restores/returns the cell bars to the original position on the insertion of the cell between the cell bars. Further, there is a need to build a cell spacer which reduces the permanent deviation of the cell bars from the original position. Furthermore, there is also a need to build a cell spacer creating a permanent barrier between the two cells avoiding any physical contact between two placed adjacent to each other.
The information disclosed in this section is only for enhancement of understanding of the general background of the invention. The approaches described herein are approaches that could be pursued, but not necessarily approaches that have been previously conceived or pursued. Therefore, unless otherwise indicated, it should not be assumed that any of the approaches described in this section qualify as prior art merely by virtue of their inclusion in this section nor should they be taken as an acknowledgement or any form of suggestion that this information is already known to a person skilled in the art.
SUMMARY OF THE INVENTION
This section is provided to introduce certain objects and aspects of the present invention in a simplified form that are further described below in the detailed description. This summary is not intended to identify the key features or the scope of the claimed subject matter.
Accordingly, one aspect of the present invention relates to a cell spacer for physically separating at least two cells in a casing. The cell spacer comprises a
lateral member extended along a first plane in a first axis. The lateral member has a first end, a second end and the lateral member has one of at least one first cell seat and a second cell seat. The at least one first cell seat is configured on at least one of the first end and the second end whereas the second cell seat is configured along a length of the first end and the second end. Further, the first cell seat and the second cell seat are configured along the first plane in a second axis perpendicular to the first axis. Also, a first cell bar and a second cell bar are configured at the first end and the second end of the lateral member respectively. Further, the first cell bar and a second cell bar are extended in a third axis perpendicular to the first axis and the second axis, and an elastic member is connected through an inner side of the first cell bar and an inner side of the second cell bar.
Additionally, the cell spacer is configured with at least one protrusion to lock the cell spacer within the casing. Further, the at least one protrusion is configured at an outer side of the first cell bar and an outer side of the second cell bar.
BRIEF DESCRIPTION OF THE DRAWING
The accompanying drawings, which are incorporated herein, and constitute a part of this invention, illustrate exemplary embodiments of the disclosed apparatus in which like reference numerals refer to the same parts throughout the different drawings. Components in the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the present invention. Also, the embodiments shown in the figures are not to be construed as limiting the invention, but the possible variants of the system according to the invention are illustrated herein to highlight the advantages of the invention. The preferred embodiments of the present invention can be best understood when read in conjunction with the following drawing:
FIG. 1A, FIG. IB and FIG. 1C illustrates an exemplary perspective view of the cell spacer in accordance to an exemplary embodiment.
It may be evident to skilled artisans that mechanical components in the figure are only illustrative, for simplicity and clarity, and have not necessarily been drawn to scale. For example, the dimensions of some of the mechanical components in the figure may be exaggerated relative to other elements to help to improve understanding of embodiments of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
In the following description, for the purposes of explanation, various specific details are set forth in order to provide a thorough understanding of the disclosed embodiments. It will be apparent, however, that the disclosed embodiments may be practiced without these specific details. Several features described hereafter can each be used independently of one another or with any combination of other features. Also, the well-known structures and devices are shown in line diagram form in order to avoid unnecessarily obscuring the present invention.
The present invention relates to a cell spacer with an additional physical member for avoiding any physical contact between at least two cells inside a casing.
As illustrated in Fig. 1A and Fig. IB, the present invention relates to a cell spacer [100] comprises a lateral member [102], a first cell bar [104A], a second cell bar [104B], at least one first cell seat [106] and an elastic member [108].
The lateral member [102] encompasses a first end and a second end, and is extended along a first plane in a first axis. The lateral member [102] has one of at least one first cell seat [106] and a second cell seat.
In an embodiment, the lateral member [102] has at the least one first cell seat [106] and the at least one first cell seat [106] protruding from at least one of the first end and the second end to accommodate at least one cell. Further, the at least one first cell seat [106] is protrudes along the first plane in a second axis perpendicular to the first axis. In an embodiment, a first cell seat protrudes from the first end and a second cell seat protrudes from the second end to accommodate the at least one cell.
In another embodiment, the lateral member [102] has the second cell seat and the second cell seat protruding along a length of the first end and the second end to accommodate the at least one cell. Further, the second cell seat is configured along the first plane in the second axis perpendicular to the first axis. The protrusion of the second cell seat along a length the first end and the second end creates a long slab for accommodating the at least one cell.
The invention also encompasses a first cell bar [104A] and a second cell bar [104B] configured at the first end and the second end of the lateral bar [102] respectively. Further, the first cell bar [104A] and the second cell bar [104B] are extended in a third axis perpendicular to the first axis and the second axis. The first cell bar [104A] and the second cell bar [104B] prevents the physical contact between the at least two cells. Furthermore, the first cell bar [104A] and the second cell bar [104B] also supports the at least two cells accommodated on one of the at least one first cell seat [106] and the second cell seat.
The lateral member [102] also has at least one cell spacer stand [110] extended opposite to one of the first cell bar [104A] and the second cell bar [104B] in the third axis. Further, the at least one cell spacer stand [110] creates a gap between the casing and the lateral member [102]. The gap created between the casing and the lateral member [102] may be filled by thermal conducting material such
as epoxy and silicon. The lateral member [102] also encompasses a locking mechanism to lock the cell spacer [100] to the casing.
The present invention also encompasses an elastic member [108] configured to interconnect an inner side the first cell bar [104A] with an inner side of the second cell bar [104A]. The elastic member [108] is made of a rubber material, a plastic material and any other elastic material known in the art. Further, the elastic member [108] also act as a physical barrier between the at least two cells. In another embodiment, a first cell spacer connected to a second cell spacer is mounted inside the casing and a cell is inserted and accommodated by the first cell spacer and the second cell spacer. Similarly, a plurality of said cell spacers are mounted on the casing and one cell each is accommodated between two adjacent cell spacers. The first cell spacer has a first elastic member whereas the second cell spacer has a second elastic member. The first elastic member and the second elastic member maintains cell bars of both the first cell spacer and the second cell spacer in respective original position even on insertion of the cell between the first cell spacer and the second cell spacer due to elastic property. Thereby, the elastic members restore/return the cell bars to the original position on insertion of the cell between the cell spacers. Therefore, the elastic members also eliminate the problem of permanent deviation of the cell bars on insertion of the cell between the cell spacers.
In another embodiment as shown in FIG. 1C, the cell spacer [100] is configured with at least one protrusion [112] to lock the cell spacer [100] within the casing. The at least one protrusion [112] is configured in an outward direction from an outer side of the first cell bar [104A] and an outer side of the second cell bar [104B]. The locking of the cell spacer [100] prevents any movement of the first cell bar [104A] and the second cell bar [104B], thereby eliminating the problem of deviation of the cell bars [104A, 104B] on insertion of the cell between the cell
spacers. The at least one protrusion [112] is configured to only allow a vertical movement of the cell spacer [100] within the casing, thereby locking the cell spacer [100] within the casing. Further, the at least one protrusion [112] may be of uniform or variable dimensions for a proper locking of the cell spacer [100] within the casing.
Although, the present invention has been described in considerable detail with reference to certain preferred embodiments and examples thereof, other embodiments and equivalents are possible. Even though numerous characteristics and advantages of the present invention have been set forth in the foregoing description, together with functional and procedural details, the invention is illustrative only, and changes may be made in detail, especially in terms of the procedural steps within the principles of the invention to the full extent indicated by the broad general meaning of the terms. Thus, various modifications are possible of the presently disclosed system and process without deviating from the intended scope and spirit of the present invention. Accordingly, in one embodiment, such modifications of the presently disclosed system are included in the scope of the present invention.
We Claim
1. A cell spacer [100] with at least one protrusion [112], wherein the at least
one protrusion [112] is configured to lock the cell spacer [100] within a
casing, the cell spacer [100] comprising:
a lateral member [102] extended along a first plane in a first axis, wherein the lateral member [102] has a first end and a second end, the lateral member [102] has one of at least one first cell seat [106] and a second cell seat,
the at least one first cell seat [106] is configured on at least one of the first end and the second end,
the second cell seat is configured along a length of the first end and the second end, and
the first cell seat [106] and the second cell seat are configured along the first plane in a second axis perpendicular to the first axis; and a first cell bar [104A] and a second cell bar [104B] configured at the first end and the second end of the lateral member [102], respectively, wherein
the first cell bar [104A] and a second cell bar [104B] are extended in a
third axis perpendicular to the first axis and the second axis,
an elastic member [108] connected through an inner side of the first cell
bar [104A] and an inner side of the second cell bar [104B], and
the at least one protrusion [112] configured at an outer side of the first
cell bar [104A] and an outer side of the second cell bar [104B].
2. The cell spacer [100] as claimed in claim 1, wherein the at least one protrusion [112] is configured in an outward direction from the outer side of the first cell bar [104A] and the outer side of the second cell bar [104B].
3. The cell spacer [100] as claimed in claim 1, wherein the at least one protrusion [112] is configured to allow a vertical movement of the cell
spacer [100] within the casing, thereby locking the cell spacer [100] within the casing.
| # | Name | Date |
|---|---|---|
| 1 | 201743041186-STATEMENT OF UNDERTAKING (FORM 3) [17-11-2017(online)].pdf | 2017-11-17 |
| 2 | 201743041186-REQUEST FOR EXAMINATION (FORM-18) [17-11-2017(online)].pdf | 2017-11-17 |
| 3 | 201743041186-FORM FOR STARTUP [17-11-2017(online)].pdf | 2017-11-17 |
| 4 | 201743041186-FORM FOR SMALL ENTITY(FORM-28) [17-11-2017(online)].pdf | 2017-11-17 |
| 5 | 201743041186-FORM 18 [17-11-2017(online)].pdf | 2017-11-17 |
| 6 | 201743041186-FORM 1 [17-11-2017(online)].pdf | 2017-11-17 |
| 7 | 201743041186-FIGURE OF ABSTRACT [17-11-2017(online)].pdf | 2017-11-17 |
| 8 | 201743041186-EVIDENCE FOR REGISTRATION UNDER SSI(FORM-28) [17-11-2017(online)].pdf | 2017-11-17 |
| 9 | 201743041186-EVIDENCE FOR REGISTRATION UNDER SSI [17-11-2017(online)].pdf | 2017-11-17 |
| 10 | 201743041186-DRAWINGS [17-11-2017(online)].pdf | 2017-11-17 |
| 11 | 201743041186-DECLARATION OF INVENTORSHIP (FORM 5) [17-11-2017(online)].pdf | 2017-11-17 |
| 12 | 201743041186-COMPLETE SPECIFICATION [17-11-2017(online)].pdf | 2017-11-17 |
| 13 | abstract 201743041186 .jpg | 2017-11-20 |
| 14 | 201743041186-FORM-26 [10-01-2018(online)].pdf | 2018-01-10 |
| 15 | Correspondence by Agent_General Power of Attorney_15-01-2018.pdf | 2018-01-15 |
| 16 | 201743041186-Proof of Right (MANDATORY) [11-04-2018(online)].pdf | 2018-04-11 |
| 17 | Correspondence by Agent_Form 1_13-04-2018.pdf | 2018-04-13 |
| 18 | 201743041186-FER.pdf | 2021-10-17 |
| 1 | SS3E_09-11-2020.pdf |