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A Process For Colouring A Textile Material Of Aromatic Polyester Fibre Or Fiber Blend

A process for colouring a textile material of aromatic polyester fibre or fibre blend thereof comprises applying to the textile material a dispersion comprising an aqueous medium and, dispersed therein, from 0.001 to 4% of a dye compound of Formula (1) or (2):

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Patent Information

Application #
Filing Date
13 December 2002
Publication Number
18/2005
Publication Type
Invention Field
CHEMICAL
Status
Email
remfry-sagar@remfry.com
Parent Application
Patent Number
Legal Status
Grant Date
2006-07-07
Renewal Date

Applicants

ZENECA LIMITED
15 STANHOPE GATE, LONDON W1Y 6LN ENGLAND.

Inventors

1. NIGEL HALL
ZENECA SPECIALTIES, P.O.BOX 42,HEXAGON HOUSE,BLACKLEY, MANCHESTER M98ZS UNITED KINGDOM.

Specification

The present invention relates to a process for colouring a textile material of aromatic polyester fibre or fibre blend.
The present application is a divisional out of Indian Patent Application No. 88/DEL/95.
JP-A-54-050681 discloses dyes, including anthraquinone dyes, for use as reactive disperse dyes for cellulose. US-A-3952029 discloses the use of certain anthraquinone dyes for colouration of nylon fibers.
The parent application relates to a dispersion composition comprising
a dye compound dispersed in an aqueous medium and present in an amount of from 1 to 30% by weight of dye compound and aqueous medium, a dispersing agent of the kind as herein described present in an amount of 10 to 200% by weight of the dye compound and optionally additionally comprising ingredients selected from conventional components such as wetting agents and defoamers of the kind as herein described, which dye compound is free from water solubilizing groups and is of Formula (1) or (2) respectively :
(Formula Removed)
The parent invention also relates to a process for the preparation of dispersion composition, comprising mixing homogenously a dye compound of formula (1) or (2), in an amount of from 1 to 30% by weight of the composition, a dispersing agent of the kind as herein described in an amount of 10 to 200% by weight of the dye compound and conventional components such as wetting agents and defoamers of the kind as herein described in an aqueous medium in a manner such as herein described, to obtain a dispersion composition in the form of homogenous mixture.
According to the present invention there is provided a process for colouring a textile material of aromatic polyester fibre or fibre blend said process comprising applying in a conventional manner a dispersion to the textile material characterized in that the said dispersion comprises an aqueous medium and dispersed therein from 0.001% to 4% of a dye compound of formula (1) or (2).
The dye compounds of Formulae (1) and (2) may be mixed or the dye compounds of Formulae (1) and (2) may be mixed with dyes which do not contain an -SO2F group; such mixtures may be used in a process embodying the present invention.
The mixtures may be simple physical mixtures or may be mixed crystals formed for example by co-
crystallisation. Such mixtures generally show improvement in dyeing properties. Crystalline moa_fications of dye compounds of Formulae (1) and (2) exist and the present definition includes such crystalline "modifications which may for example be formed by neat treatment.
The presence of one or more -S02F groups in a dye molecule generally improves the properties of that dye and confers surprisingly good wet-fastness and light-fastness properties.
The textile material is an aromatic polyester, especially polyethylene terephthalate. Fibre blends may comprise mixtures of different synthetic textile materials, which may be selected from secondary cellulose acetate, cellulose triacetate, polyamide, polyacrylonitrile and natural textile materials and the aromatic polyester. Preferred fibre blends are those of polyester-cellulose such as polyester-cotton. The textile materials or blends thereof may be in the form of filaments, loose fibres, yarn, woven or knitted fibres.
The dyes of Formulae (1) and (2) have low solubility in water, being free from water solubilismg groups such as -S03H, -C02H, -PO3H and quaternary amino.
The dyes of Formula (1) or (2), optionally in conjunction with other disperse dyes, may be applied to the textile materials of aromatic polyester fibre or fibre blends thereof by methods which are conventionally employed in dyeing such materials and fibre blends with disperse dyes. For example, the dye of Formula (1) or (2), in the form of an aqueous dispersion may be applied by dyeing, padding or printing processes using the conditions and additives conventionally used in carrying out such processes.
The process conditions may be selected from the following:
i) exhaust dyeing at a pH of from 4 to 6.5, at a temperature of from 125°C to 140°C for from 10 to 120 minutes and under a pressure of from 1 to 2 bar, a sequesterant being optionally added;
n) continuous dyeing at a pH of from 4 to 6.5, at a temperature of from 190°C to 225°C for from 15 seconds to 5 minutes, a migration inhibitor being optionally added;
m) direct printing at a pH of from 4 to 6.5, at a temperature of from 160°C to 185°C for 4 to 15 minutes for high temperature steaming, or at a temperature of from 190°C to 225°C for 15 seconds to 5 minutes for bake fixation with dry heat or at a temperature of from 120°C to 140°C and 1 to 2 bar for 10 to 45 minutes for pressure steaming, wetting agents and thickeners (such as alginates) of from 5 to 100% by weight of the dye being optionally added;
IV) discharge printing (by padding the dye onto the textile material, drying and overprinting) at a pH of from 4 to 6.5, migration inhibitors and thickeners being optionalLy added; and
v) carrier dyeing at a pH of from 4 to 6.5, at a temperature of from 95°C to 100°C using a carrier such as methylnaphthalene, diphenylamine or 2-phenylphenol, sequesterants being optionally added.
In all of the above processes the compound of Formula (1) or (2) is applied as a dispersion comprising from 0.001% to 4% of the compound m aqueous medium.

The present compounds generally provide coloured textile material which shows good fastness to wash ng, light and heat.
The compounds of Formulae (1) ana (2), namely
(Formula Removed)
are novel.
Compositions comprising dispersions of the compound of Formula (1) or (2) in aqueous media are novel.
The compositions typically comprise from 1% to 30% of the compound of Formula (1) or (2) and are preferably buffered at a pH from 2 to 7, more preferably at a pH from 4 to 6.
These dispersions may further comprise ingredients conventionally used in dyeing applications such as dispersing agents, for example lignosulphonates, naphthalene sulphonic acid/formaldehyde condensates or phenol/cresol/sulphanilic acid/formaldehyde condensates, surfactants, wetting agents such as alkyl aryl ethoxylates which may be sulphonated or phosphated, inorganic salts, de-foamers such as mineral oil or nonanol, organic liquids and buffers. Dispersing agents may be present at from 10% to 200% on the weight of the compound of Formula (1) or (2). Wetting agents may be used at from 0% to 20% on the weight of the compound of Formula (1) or (2). The dispersions may be prepared by
bead milling the compound of Formula (1) or (2) with glass beads or sand in an aqueous medium.
The compounds of Formulae (1) and (2) may be obtained by usual methods for the preparation of anthraqumone compounds such as by oxidation of anthracene or substituted anthracenes with potassium bichromate in sulphuric acid or by reaction of a phthalic anhydride with benzene or a substituted benzene in the presence of an aluminium chloride followed by ring closure in hot sulphuric acid.
Fluorosulphonyl groups may be introduced into the compound of Formula (1) or (2) by methods generally available in the literature. For example reaction of such a precursor of a compound of Formula (1) or (2) free from fluorosulphonyl with chlorosulphonic acid optionally in the presence of dimethylformamide and thionylchlonde at a temperature of from 30°C to 100°C gives the chlorosulphonyl derivative. The chlorosulphonyl derivative may be reacted in boiling aqueous media with potassium fluoride to give the fluorosulphonyl derivative.
Alternatively a precursor compound of Formulae (1) or (2) free from fluorosulphonyl may be sulphonated with sulphuric acid or oleum to give the sulphonic acid derivative which may be converted to the chlorosulphonyl derivative by reaction, either of the free acid or an inorganic salt thereof, with thionylchloride optionally in the presence of a chlorophosphorus compound such as phosphorus oxychloride or phosphorus pentachloride in an organic liquid such as an aromatic hydrocarbon at a temperature of from 20°C to 110°C. The chlorosulphonyl
derivative may then be converted to the fluorosulphonyl derivative as described above.
The compounds of Formulae (1) and (2) are useful for the coloration of synthetic textile materials particularly polyester textile materials and fibre blends thereof to which they impart colours which have excellent wet and light fastness properties
The compounds of Formulae (1) and (2) are also useful for the mass coloration of plastics as described above and impart bright colours generally with good clarity and light fastness.
The preparation of dye compounds for colouring synthetic polyester textile materials in accordance with a process embodying the embodying the invention is further illustrated by the following Examples.
Example 1
Preparation of l-amino-4-hydroxy-2-(4-
f luorosulphonylphenoxy) anthraqumone
To a mixture of l-amino-4-hydroxy-2-(4-chlorosulphonylphenoxy) anthraqumone (2 parts) and 1,4-dioxane (25 parts), stirring at ambient temperature, was added a solution of potassium fluoride (0.6 parts) in water (5 parts). The mixture was heated to 60°C and stirred at this temperature for 20 minutes. After cooling to 0-5°C the product was isolated by filtration, washed with water and dried at 50°C to yield: l-ammo-4-hydroxy-2-(4-fluorosulphonylphenoxy) anthraqumone (1.6 parts). ΛMAX = 515.0nm (CH2C12) .
Example 2 (Reference Example)
Preparation of 1,5-dihydroxy-2-(4'-hydroxy-3'-
fluorosulphonylphenyl)-4,8-dianunoanthraquinone
Chlorosulphonic acid (11.4 parts) was stirred at room temperature while 1,5-dihydroxy-2-(4'-hydroxyphenyl)-4,8-diaminoanthraqumone (0.5 parts) was added slowly over 30 mins. After stirring for 30 minutes thionyl chloride (2.5 parts) was added. The reaction mixture was stirred at 40°C for 3 hours. On cooling the reaction mixture was poured into ice/water and the resulting aqueous suspension was filtered to yield the sulphonyl chloride derivative (0.49 parts).
The sulphonyl chloride derivative (1.6 parts) was added to 1,4-dioxane (94 parts) at room temperature before adding potassium fluoride (5.2 parts) m water
(111 parts). After heating at 60°C for 4 hours the mixture was cooled, filtered and dried to yield 1,5-dihydroxy-2-
(4'-hydroxy-3'-fluorosulphonylphenyl)-4,8-diaminoanthraqumone (1.02 parts). λ max = 587nm, 629 nm. The dye of Formula (2) above was also prepared by the procedure of Example 2.

WE CLAIM:
1. A process for colouring a textile material of aromatic polyester fibre or fibre blend said process comprising applying in a conventional manner a dispersion to the textile material characterized in that the said dispersion comprises an aqueous medium and dispersed therein from 0.001% to 4% of a dye compound of formula (1) or (2).
(Formula Removed)
2. A process for colouring a textile material of aromatic polyester fibre or fibre blend thereof substantially as herein described with reference to the foregoing examples

Documents

Application Documents

# Name Date
1 abstract.jpg 2011-08-21
2 1253-del-2002-gpa.pdf 2011-08-21
3 1253-del-2002-form-5.pdf 2011-08-21
4 1253-del-2002-form-4.pdf 2011-08-21
5 1253-del-2002-form-3.pdf 2011-08-21
6 1253-del-2002-form-2.pdf 2011-08-21
7 1253-del-2002-form-1.pdf 2011-08-21
8 1253-del-2002-description (complete).pdf 2011-08-21
9 1253-del-2002-correspondence-po.pdf 2011-08-21
10 1253-del-2002-correspondence-others.pdf 2011-08-21
11 1253-del-2002-complete specification (granted).pdf 2011-08-21
12 1253-del-2002-claims.pdf 2011-08-21
13 1253-del-2002-claims-cancelled.pdf 2011-08-21
14 1253-del-2002-abstract.pdf 2011-08-21
15 1253-DEL-2002-GPA-(02-11-2012).pdf 2012-11-02
16 1253-DEL-2002-Form-16-(02-11-2012).pdf 2012-11-02
17 1253-DEL-2002-Correspondence-Others-(02-11-2012).pdf 2012-11-02
18 1253-DEL-2002-Assignment-(02-11-2012).pdf 2012-11-02
19 Other Patent Document [17-08-2016(online)].pdf 2016-08-17
20 1253-DEL-2002-Response to office action [20-07-2021(online)].pdf 2021-07-20
21 1253-DEL-2002-Response to office action [26-08-2021(online)].pdf 2021-08-26
22 1253-DEL-2002-Response to office action [29-10-2021(online)].pdf 2021-10-29
23 1253-DEL-2002-Response to office action [25-01-2022(online)].pdf 2022-01-25

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