FORM 2
THE PATENTS ACT, 1970
(39 OF 1970)
&
THE PATENTS RULES, 2003
COMPLETE SPECIFICATION
[SEE SECTION 10, RULE 13]
SYNTHESIS OF VILSMEIER HAACK
REAGENT FROM Dl (TRICHLO-ROMETHYL)
CARBONATE FOR CHLORINATION
REACTION;
PHARMED MEDICARE PVT. LTD., A COMPANY INCORPORATED UNDER THE COMPANIES ACT, 1956, WHOSE ADDRESS IS 141 WALCHAND HIRACHAND MARG, MUMBAI -400 001, MAHARASHTRA, INDIA.
THE FOLLOWING SPECIFICATION
PARTICULARLY DESCRIBES THE
INVENTION AND THE MANNER IN WHICH IT IS TO BE PERFORMED.

TECHNICAL FIELD

The present invention relates to a process and a novel strategy for synthesis of Vilsmeier-Haack reagent and chlorination of sucrose or their derivatives for production of chlorinated compounds of sucrose including 1'-6'-Dichloro-1'-6'-DIDEOXY-b-Fructofuranasyl-4-chloro-4-deoxy-galactopyranoside (TGS) and the like.
BACKGROUND OF THE INVENTION
Strategies of prior art methods of production of 4,1', 6' trichlorogalactosucrose (TGS) predominantly involves use of Vilsmeier-Haack reagent to chlorinate Sucrose-6-ester, mainly Sucrose-6-acetate to form 6 acetyl 4,1', 6'trichlorogalactosucrose which is deesterified / deacetylated in the reaction mixture itself to form TGS.
Mufti et al (1983) in US patent no. 4,380,476 claimed chlorination of monoacylates of sucrose by Vilsmeier reagent formed from reaction of PCI5 with the appropriate tertiary amide.
The general formula of Vilsmeier reagent, irrespective of source of chlorinating reagent used, remained same as described by Mufti et al i.e. an N,N-dialkyl-(chloromethaniminium) chloride of the general formula:
[XCIC=N.sup.+ R.sub.2 ]Cl.sup.-
where R represents an alkyl group, typically a methyl or ethyl group, and X represents a hydrogen atom or a methyl group.
Mufti et al further pointed out that, reagents of this type are prepared by reaction of an inorganic acid chloride with an N,N-dialkylformamide or


N,N-dialkylacetamide. The inorganic acid chloride may typically be phosphorous pentachloride, phosgene, or thionyl chloride.
Vilsmeier reagent formation was also reported by Jenner et al (1982) in US patent no. 4,362,869, GB No. 2 182 039, GB 2 222 827, GB No. 2 079 749 and GB No. 2 145 080 from Thionyl chloride. Rathbone et al (1986) in US patent no. 4,617,269 described Vilsmeir reagent from Phosphorus Pentachloride. Walkup et al (1990) in US patent no. 4,980,463 reported Vilsmeier reagent from phosgene, Phosphorus Oxychloride, Phosphorus Pentachloride, Pspsphorus Iminium Chloride, Oxalyl Chloride and thionyl chloride.
Thus, so far Vilsmeir reagent was prodcued by reacting N,N-dimethylformamide (DMF) or N,N-dialkylacetamide with an acid chloride.
It was a totally unanticipated and surprising invention that a chloroalkyl carbonate, which is not an acid chloride, reacted with DMF to form a Vilsmeier reagent, which is the subject matter of this specificaton. It has further been found to be a very efficient way of preparing a Vilsmeier reagent.
SUMMARY OF INVENTION
When a Chloroalkyl carbonate such as di (trichloromethyl) carbonate is taken in an inert solvent and added to a base such as at controlled temperature, Vilsmeier-Haack reagent was seen to be formed in the form of insoluble crystals separating out from the reaction mixture. This Vilsmeier reagent is seen to be capable of chlorinating substrates such as sucrose-6-acylates just as Vilsmeier reagent generated by prior art methods i.e. from


reaction of DMF and any acid chloride It is for the first time that a Vilsmeier reagent is being formed by reacting with DMF a chemical which is notan acid chloride. This gives a new and a more efficient way of using Vilsmeier-Haack reagent to chlorinate sucrose, its derivatives and for analogous chlorination reactions through the synthesis and application of Vilsmeier-Haack reagent.
DETAILED DESCRIPTION OF THE INVENTION
In this entire specification, including claims, it is understood that a singular also includes plural, unless context indicates otherwise. Thus, for example "an acid chloride" includes one or more of all the known acid chlorides. Further, the examples given are only for the purpose of illustration of the working of this invention and actual chemicals used, their proportions and reaction conditions used are not mentioned to limit the scope of invention and the claims. Anything that is equivalent or an adaptation of the claims and obvious to an ordinary person skilled in this art is included within the scope of this specification.
A ChloroalkyI carbonate such as di (trichloromethyl) carbonate is taken in toluene and reacted with DMF. In place of toluene it is possible to use any other inert solvent including but not limited to cyclohexane, hexane, heptane, ethylene chloride, xylene, chloroform, perchloroethylene and the like. In place of DMF it is possible to use any other tertiary amide such as N,N-dialkylformamide or N.N-dialkylacetamide .
The Vilsmeier-Haack reagent formed in the process described in this invention is in solid form and is contacted with the substrate to be


chlorinated using DMF as the solvent. The chlorination reaction was carried out by heating the reaction mixture to elevated temperatures and maintaining them at various points for required period of time and then neutralized at the end of the reaction by an appropriate base.
The invention is illustrated by following examples:
EAMPLE 1
130ml of DMF was taken in a three necked round bottom flask and was cooled to -4°C. A solution containing sucrose-6-acetate ,10g equivalent dissolved in 30 ml of DMF was added to the above mentioned reaction flask. Then.the di (trichloromethyl) carbonate solution, prepared by dissolving 25 gm of di(trichloromethyl) carbonate in 100ml of dry toluene was taken in the addition funnel and added into the reaction flask below 0°C with constant stirring. The formation of the Vilsmeier Haack reagent in the flask is spontaneous and further immediately reacts with sucrose-6-acetate in the reaction flask. After the addition was completed the reaction was allowed to attain ambient conditions and stirred for 30min. The reaction mixture was heated to 80°C, maintained for 1.0hr, further heated to 120°C maintained for 4hr. The reaction mass was cooled to 60°C and neutralized to 7-7.5 using calcium hydroxide slurry. The HPLC analysis for the formation of 6-O-acetyl 4,1', 6'trichlorogalactosucrose was carried out and was found to be 35% of sucrose input.
EXAMPLE 2
800ml of DMF was taken in a three necked round bottom flask and was cool to-4°C.


The di (trichloromethyl) carbonate solution in Perchloroethylene (150 gm in 500 ml. ) was taken in the addition funnel and added into the reaction flask below 0°C with constant stirring. The formation of the Vilsmeier Haack reagent was seen in the form of white crystals in the reaction flask. After the addition of the di(trichlormethyl) carbonate solution, the sucrose-6-benzoate (60g of sucrose equivalent) in DMF was added to the above reaction flask below 0°C.
The reaction was allowed to attain ambient conditions and stirred for 30min. The reaction mixture was heated to 80°C, maintained for 1.0hr, further heated to 120°C maintained for 4hr. The reaction mass was cooled to 60°C and neutralized to 7-7.5 using calcium hydroxide slurry. The HPLC analysis for the formation of 6-O-acetyl 4,1', 6'trichlorogalactosucrose was carried out and was found to be 45% of sucrose input.


WE CLAIM
1. A process of preparing Vilsmeier-Haack reagent comprising reacting one or more of a ChloroalkyI carbonate with a tertiary amide either in absence of substrate to be chlorinated or in presence of a substrate to be chlorinated dissolved in a tertiary amide, wherein the said ChloroalkyI carbonate has general formula X3R-CO-O-CO-RX3 , where R = alkyl group, and X = a halogen such as chlorine, bromine, iodine and the like.
2. A process of claim 1 wherein the said ChloroalkyI carbonate comprises di (trichloromethyl) carbonate of chemical formula CI3C-CO-O-CO-CCI3; the said tertiary amide comprises one or more of N,N-dialkylformamide or N,N-dialkylacetamide, more preferably N,N-dimethylformamide (DMF); the said substrate comprises a sucrose acylate, more preferably a sucrose monoacylate, still more preferably a sucrose-6-acylate, further more preferably sucrose-6-acetate or sucrose-6-benzoate.
3. A process of claim 2 comprising dissolving di (trichloromethyl) carbonate in an inert solvent, preferably toluene, and reacting the same with DMF either:
a. in absence of any substrate, when the Vilsmeier reagent
precipitates out which is applied in chlorination reaction before
or after isolating it from the DMF, or
b. in presence of sucrose-6-acetate or sucrose-6-benzoate
dissolved in DMF.


4. A process of chlorination comprising reacting Vilsmeier reagent
prepared by claim of claim 1 or sub-claim a. of claim 3 with a
substrate comprising one or more of a sucrose acylate, further
comprising one or more of a sucrose mono acylate, still further
comprising one or more of a sucrose-6-acylate, preferably
comprising sucrose-6-acetate or sucrose-6-benzoate further
comprising steps of:
a. a reaction mixture is stirred for a period of time, preferably for
about 30 minutes to one hour, the said reaction mixture
comprising either,
i. a solution of the said Vilsmeier reagent brought in contact with the said solution of sucrose-6-acetate or sucrose-6-benzoate taking care not to allow the temperature of the solution to rise preferably above ambient, or,
ii. a reaction mixture of sub-claim b. of claim 3,
b. temperature raised to about 80°C and maintained for a period
of time, preferably for one hour,
c. temperature raised further to about 120°C and maintained for
a period, preferably for about four hours; and
d. neutralized to a pH of about 7 to 7.5 using a base, preferably
calcium hydroxide slurry.
5. A process of preparation of 1-6-Dichloro-1-6-DIDEOXY-b-
Fructofuranasyl-4-chloro-4-deoxy-galactopyranoside by chlorinating
sucrose-6-acetate or sucrose-6-benzoate comprising use of


Vilsmeier reagent prepared by process of claim 1 or claim 3 by a process of chlorination, preferably by a process of claim 4.






ABSTRACT
A process of preparation of Vilsmeier-Haack reagent is provided where di (trichloromethyl) carbonate reacts with N,N-dimethylformamide to form a Vilsmeier reagent, which can be used efficiently for chlorination of sucrose-6-acetate or sucrose-6-benzoate and other sucrose acylates. This process has application in the process for preparation of 1-6-Dichloro-1-6-DIDEOXY-b-Fructofuranasyl-4-chloro-4-deoxy-galactopyranoside.