DESCRIPTION
TITLE OF THE INVENTION CONTAINER AND PACKAGE USING THE SAME
TECHNICAL FIELD
[0001] The present invention relates to a container and a package using the same, and in
particular to: a container used for packing material of powdered, granular, or liquid form and
transferring the contents into another container; and a package using the same.
BACKGROUND ART
[0002] Powdered food such as instant coffee is sold in general in a state of being
contained in a container having a high sealing property like a bottle with cap that maintains a
sealing property during preservation. Further, for the purpose of reusing the preservation
container after refilling it with contents, a refilling use package is also known that packs contents
simply. As a container for this refilling use package, for example, a pouch, a gadget bag and a
cup-shaped container are used.
[0003] Further, Patent Documents 1 to 3 describe configurations that in order to reinforce
a cup container fabricated from paper that has a light weight and can easily be discarded, a
reinforcing ring fabricated from resin is attached to the opening part of the cup container.
CITATION LIST
[PATENT LITERATURE]
[0004] [PTL 1] Japanese Laid-Open Patent Publication No. S63-24464
[PTL 2] Japanese Laid-Open Patent Publication No. H8-58764
[PTL 3] Japanese Laid-Open Patent Publication No. 2002-264918
[PTL 4] Japanese Patent Publication No. 2895556
[PTL 5] Japanese Laid-Open Patent Publication No. 2009-7072
SUMMARY OF THE INVENTION
PROBLEMS TO BE SOLVED BY THE INVENTION
[0005] Refilling of contents from a refilling use package such as a pouch according to the
conventional art into a preservation container is performed, for example, by abutting the opening
part of the opened refilling use package against the opening part of the preservation container
and then gradually pouring the contents into the preservation container. Nevertheless, at the
time of this work of refilling, the contents can fall out and soil the hands and the surroundings in
some cases. Thus, such a system is not satisfactorily user-friendly.
[0006] Thus, an object of the present invention is to provide: a container that permits easy
refilling of contents into another container and that can maintain the quality of the contents at the
time of storage, transportation, and refilling; and a package using the same.
SOLUTION TO THE PROBLEMS
[0007] The present invention relates to a container that is fitted in a container body of
tubular shape having an open end, a bottom part and a side wall and that transfers contents into a
preservation container. This container has: a funnel component provided with a funnel whose
diameter decreases from a larger opening side toward a smaller opening side and with a plurality
of ribs that extend radially from the center of an opening part on the smaller opening side of the
funnel so as to bridge a part with another part of the inner surface of the opening part on the
smaller opening side; and a container body.
ADVANTAGEOUS EFFECTS OF THE INVENTION
[0008] According to the present invention, refilling of contents can be performed in a
state that the opening part of a funnel accommodated in a container body is inserted into another
container. Thus, a container that permits easy refilling can be constructed.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] [FIG. 1] Fig. 1 is a perspective view showing a schematic configuration of a
package according to the present invention.
[FIG. 2] Fig. 2 is an exploded perspective view of a package shown in Fig. 1.
[FIG. 3] Fig. 3 is a sectional view taken along line III-III in Fig. 1.
[FIG. 4] Fig. 4 is a plan view of a membrane shown in Fig. 2.
[FIG. 5] Fig. 5 is a sectional view taken along line V-V in Fig. 4.
[FIG. 6] Fig. 6 is a perspective view showing a situation of usage of a package
according to the present invention.
[FIG. 7] Fig. 7 is a sectional view taken along line VII-VII in Fig. 6.
[FIG. 8] Fig. 8 is a sectional view showing an embodiment of a cover having a
barrier property according to the present invention, taken along line A-A in Fig. 9.
[FIG. 9] Fig. 9 is a bottom view of a cover of Fig. 8.
[FIG. 10] Fig. 10 is an exploded overall perspective view including an enlarged
view that provides an enlarged view of a selected part of a container in which a cover having a
barrier property of Fig. 8 is applied.
[FIG. 11 ] Fig. 11 is a sectional view of one end of a container in a state that a
container of Fig. 10 is closed.
[FIG. 12] Fig. 12 is an explanation diagram of operation of a cover having a
barrier property of Fig. 8, in the form of a perspective view showing relation between a cover, a
container and ajar before the jar is refilled with contents.
[FIG 13] Fig. 13 is an explanation diagram of operation of a cover shown in Fig.
12, in the form of a sectional view of a main part.
[FIG. 14] Fig. 14 is an explanation diagram of operation of a cover having a
barrier property of Fig. 8, in the form of a perspective view showing relation between a cover, a
container and a jar in the course that the jar is refilled with contents.
[FIG 15] Fig. 15 is an explanation diagram of operation of a cover shown in Fig.
14, in the form of a sectional view of a main part.
[FIG. 16] Fig. 16 is a bottom view of a cover in a case that six strength weak
parts are employed, in correspondence to Fig. 9.
[FIG. 17] Fig. 17 is a sectional view showing a configuration of a cover
according to a second embodiment, taken along line A-A in Fig. 18.
[FIG 18] Fig. 18 is a bottom view of a cover of Fig. 17.
[FIG. 19] Fig. 19 is a sectional view showing a configuration of a third
embodiment, in correspondence to Fig. 17.
[FIG 20] Fig. 20 is a sectional view showing a comparison example, in
correspondence to Fig. 19.
[FIG 21] Fig. 21 is a bottom view of a cover having a barrier property according
to a fourth embodiment of the present invention.
[FIG. 22] Fig. 22 is a sectional view taken along line A-A in Fig. 21.
[FIG. 23] Fig. 23 is a sectional view showing a structure of a cover having a
barrier property according to a fifth embodiment of the present invention, in correspondence to
Fig. 22.
[FIG. 24] Fig. 24 is an exploded overall perspective view including an enlarged
view that provides an enlarged view of a selected part of a container in which a cover having a
barrier property of Fig. 21 is applied.
[FIG. 25] Fig. 25 is a sectional view of one end of a container in a state that a
container of Fig. 23 is closed.
[FIG 26] Fig. 26 is a sectional view showing another configuration that
indicates relation between a container body, a cover and a protection cap, in correspondence to
Fig. 25.
[FIG. 27] Fig. 27 is an explanation sectional view of a main part that shows a
laminate structure of a container body.
[FIG. 28] Fig. 28 is a perspective view of a funnel component according to a
sixth embodiment of the present invention.
[FIG. 29] Fig. 29 is a sectional view taken along line A2-A2' in Fig. 28.
[FIG 30] Fig. 30 is a perspective view showing a state that a funnel component
shown in Fig. 28 is attached to a container body.
[FIG. 31] Fig. 31 is a perspective view of a package according to a sixth
embodiment.
[FIG. 32] Fig. 32 is a sectional view taken along line B2-B2' in Fig. 31.
[FIG. 33] Fig. 33 is a plan view showing another example of ribs provided in the
inside of an opening part on the smaller opening side of a funnel.
[FIG 34] Fig. 34 is a perspective view of a package having a cap according to a
seventh embodiment of the present invention.
[FIG. 35] Fig. 35 is a top view of a package shown in Fig. 34.
[FIG. 36] Fig. 36 is a sectional view taken along line A3-A3' in Fig. 35.
[FIG. 37] Fig. 37 is a rear view of a cap shown in Fig. 34.
[FIG 38] Fig. 38 is a sectional view taken along line B3-B3' in Fig. 37.
[FIG 39] Fig. 39 is a perspective view of a package having a cap according to an
eighth embodiment of the present invention.
[FIG. 40] Fig. 40 is a sectional view taken along line C3-C3' in Fig. 39.
DESCRIPTION OF EMBODIMENTS
[0010] <1. Basic configuration>
First, a basic configuration of a package according to the present invention is
described below with reference to Figs. 1 to 7.
[0011] Fig. 1 is a perspective view showing a schematic configuration of a package
according to the present invention. Fig. 2 is an exploded perspective view of a package shown
in Fig. 1. Fig. 3 is a sectional view taken along line III-III in Fig. 1.
[0012] A package 1 packs material of powdered, granular, or liquid form and is used as a
refilling use package for refilling another preservation container with contents. The package 1
has: a container 2; contents 5 filled in the container 2; and a membrane 3 for closing an open end
11 of the container 2. Further, the container 2 is provided with an over-cap 4 formed from high-
density polyethylene (HDPE), polypropylene (PP) or the like for protecting the membrane 3.
The contents 5 are not limited to particular ones as long as they have fluidity. Thus, the
container 2 according to the present invention is applicable to various kinds of materials such as
powder, granules and liquid.
[0013] The container 2 has: a cylinder-shaped container body 10 whose one end is
opened; and a funnel component 8 including a funnel 20 accommodated in the inside of the
container body 10.
[0014] The container body 10 has a side wall 17, a bottom part 18, and an open end 11.
In the present embodiment, the container body 10 is formed in a tubular form by rounding a
sheet material of rectangular shape so as to overlap the material in part and then bonding the
overlapped portions with each other. The bottom part 16 of the container body 10 is
constructed from: a base plate 19 of circular shape; and a folded part 18 for pinching and holding
the outer periphery part of the base plate 19. On the other hand, at the open end 11 of the
container body 10, a part of the side wall 17 is bent outward and wound annularly so that a
curling 12 is formed.
[0015] The forming material for the container body 10 is not limited to a particular one.
However, from the perspective of weight reduction of the container, easiness of disposal, and
resource saving, a material composed mainly of paper is preferable. As an example, in the
application of packing food, a sheet material can be used that is formed by laminating, in the
order from the inner surface side of the container body 10, low density polyethylene (LDPE),
polyethylene terephthalate (PET), an aluminum foil, and paper and that has a high gas barrier
property (a property of cutting off oxygen, water vapor and volatile components of contents
origin, like aromatic components, in particular).
[0016] The funnel component 8 indicates a component constructed from: a funnel having
a part whose diameter decreases toward one end; and members integrated to the funnel. The
funnel component 8 illustrated in Figs. 1 to 3 has: a funnel 20; and a side wall 22 of cylindrical
shape connected to the larger opening part of the funnel component 8. The funnel component 8
is inserted into the inside from the open end 11 of the container body 10, and then fitted in an
accommodation container 10. As described later, the funnel 20 is provided for permitting easy
refilling of contents 5 into another container, and is arranged such that its diameter decreases
toward the open end 11. The taper angle a of the funnel 20 is set up appropriately in
correspondence to the fluidity of the contents. When the contents are powder, the taper angle is
set to be at least 20° to 45° and, more preferably, to be 20°.
[0017] The funnel component 8 may be molded integrally, for example, with resin
material such as HDPE and PP, or alternatively may be constructed by connecting to each other a
funnel 20 and a side wall 22 formed separately from paper, resin, paper mixed resin or the like.
When resin or paper mixed resin is used, the funnel component 8 may be formed, for example,
by injection molding. The shapes and the attachment arrangement of the funnel 20 and the
funnel component 8 are not limited to the example shown in Figs. 1 to 3. That is, various kinds
of variations may be employed.
[0018] Fig. 4 is a plan view of the membrane shown in Fig. 2. Fig. 5 is a sectional view
taken along line V-V in Fig. 4.
[0019] The membrane 3 is used for sealing the open end 11 of the container 2 after the
container 2 is filled with material. In accordance with the application of the container 2, a sheet
material composed of a single layer or alternatively a sheet material fabricated by laminating a
plurality of layers may be employed. In a case that the contents of the container 2 are food or
the like, it is preferable that the membrane 3 is formed from a material having a gas barrier
property.
[0020] Specifically, as shown in Fig. 5, the membrane 3 is constructed from: a sealant
layer 31 for sealing the container 2; a resin layer 32 laminated on the sealant layer 31; and a
metallic foil layer 34 bonded on the resin layer 32 via an adhesives layer 33. In an example, the
sealant layer 31 may be formed from polyethylene, the resin layer 32 may be formed from
polyethylene terephthalate (PET), and the metallic foil layer 34 may be formed from aluminum.
The number of laminated layers and the laminating method for the layers constituting the
membrane 3 are not limited to particular ones, and may be arbitrary.
[0021] In the membrane 3, six cutting lines 30 extending radially from the center are
formed such as to permit breakage when a tension exceeding a predetermined magnitude is
caused by a pressing force from the outside. In the cutting lines 30, as shown in Figs. 4 and 5,
the sealant layer 31 and the resin layer 32 alone are cut in the thickness direction of the
membrane 3. Further, in the extending direction of the membrane 3, the cutting lines 30 are
formed in the form of dashed lines.
[0022] The cutting lines 30 are provided for adjusting the breaking strength of the
membrane 3. Thus, in response to a pressing force applied onto the membrane 3, the number of
lines, their shapes, and the length and the depth of the cutting part may be set up arbitrarily.
The ideal number of cutting lines 30 is within the range from 3 to 10 counted radially from the
center. The cutting lines 30 may be straight lines or alternatively curved lines. Further, in the
extending direction of the membrane 3, the cutting lines 30 need not necessarily be perforation
of dashed line shape, and may be fabricated in the form of solid lines.
[0023] Fig. 6 is a perspective view showing a situation of usage of a package according
to the present invention. Fig. 7 is a sectional view taken along line VII-VII in Fig. 6. More
specifically, in Figs. 6 and 7, part (a) shows the state of the membrane before breakage, while
part (b) shows the state of the membrane after breakage.
[0024] When another container 7 are to be refilled with the contents 5 in the package 1,
first, as shown in Figs. 6(a) and 7(a), the container 2 whose over-cap has been removed is
inverted, and then the membrane 3 is caused to abut against the opening part of the preservation
container 7. At that time, in order that the opening part on the smaller opening side of the
funnel 20 should be located within the region of the opening part of the preservation container 7,
the center of the container 2 is aligned with the center of the preservation container 7.
[0025] Then, the bottom part of the package 1 is pressed down in the arrow direction in
the figure. At that time, in accordance with the pressing force of the container 2, the membrane
3 receives a pressing force from the funnel 20 and the opening part of the container 7. Then,
when the tension in the membrane 3 exceeds a predetermined breaking strength, the membrane 3
is broken as shown in Figs. 6(b) and 7(b). When the membrane 3 is broken, in accordance with
the pressing force applied onto the container 2, the funnel 20 is inserted into the container 7.
The broken membrane 3 is folded into a space formed between the funnel 20 and the side wall
22. As a result, a state is realized that the opening part on the outward side of the funnel 20 is
opened wide. Thus, in accordance with gravity, the contents 5 flow into the container 7 along
the taper of the funnel 20.
[0026] As described above, according to the container 2 of the present invention and the
package 1 using this, when the membrane 3 is caused to abut against the opening part of the
container 7 and then the container 2 is pressed toward the preservation container 7, the opening
part of the funnel 20 is inserted into the preservation container 7 almost simultaneously to the
breakage of the membrane 3. Thus, the contents 5 in the container 2 are guided to the inside of
the preservation container 7 by the funnel 20. This avoids spreading or falling out of the
contents 5 at the time of work of refilling. Thus, the container 2 and the package 1 according to
the present embodiment permit easy refilling of contents.
[0027] Further, until the time of refilling including the duration of storage and
transportation, sealing is maintained by the membrane 3 and the container 2. Thus, the quality
(flavor, taste and the like) of the contents can be maintained until the time immediately before
the usage.
[0028] <2. Structure of cover material (membrane)>
The structure of a cover material (membrane) is described below in first to third
embodiments.
Here, the present invention is basically applicable to covers of arbitrary kinds that
have a barrier property and that are used for sealing a paper cup and opened by breaking of the
cover. Thus, obviously, the present invention is not limited to the structures described in the
following embodiments.
[0029] (First embodiment)
First, as shown in Figs. 10 and 11, a refilling use container 101 has a container
body 102, a hopper 103, a cover 104 having a barrier property, and a protection cap 105.
[0030] The container body 102 has a cylindrical shape provided with a bottom part. As
its substrate material, a rectangular paper piece is adopted. This cylinder fabricated from paper
is composed of a composite sheet formed by laminating, in the order from the outermost layer
toward the inside, paper, polyethylene, an aluminum foil, polyethylene terephthalate and
polyethylene. This is for cutting off humidity and air. The polyethylene resin in the inner
surface is for ensuring adhesiveness with the cover 104. The techniques of processing to be
adopted here are those known publicly. For example, general techniques in lamination and
application are adopted. In the fabrication of the container body 102, a rectangular paper piece
whose surface has been treated as described above is rounded into a cylindrical shape. Then,
the right and left sides are overlapped. After that, the overlapped parts serving as gluing
regions are appropriately bonded to each other. The adopted means of binding may be
adhesives, heat seal or other publicly known appropriate means. Then, as shown in Figs. 10
and 11, at the upper end, an annular wound part (simply a curled part, hereinafter) 106 is formed
that is annularly wound outward. Thus, in the upper surface of the curled part 106, in the
overlapped part of the two sides, a level difference 106A unavoidably arises in the up and down
directions. Since the level difference 106A could degrade the sealing property, its solution is
important.
[0031] As shown in Figs. 10 and 11, the hopper 103 of cylindrical shape is fitted into the
opening part 102A of the container body 102. The hopper 103 is formed from the same raw
material as that of the container body 102 or alternatively from an appropriate resin material such
as high-density polyethylene (HDPE) and polypropylene whose thickness is set to be 0.8 mm.
The surroundings of the hopper 103 have a straight rising wall 103A not provided with an
outward flange at the upper end. In a state that the upper end is located at the same height as
the upper end of the opening part 102A of the container body 102, that is, as the upper end face
106B of the curled part 106, the rising wall 103A is fitted in the opening part 102A. Further,
from the lower end edge of the rising wall 103A, a funnel 103B gradually inclined toward the
upper and center part is provided integrally. Then, the taper angle a of the funnel 103B is set to
be at least 20° to 45° and, more preferably, to be 20°.
[0032] The hopper 103 is fitted in the opening part 102A in a state that the upper end of
the funnel 103B is located at almost the same height as the upper ends of the rising wall 103A
and the opening part 102A of the container body 102. That is, alignment is performed such as
to allow these to be arranged approximately on the same plane. After being fitted in, the hopper
103 is appropriately fixed to the inner peripheral surface of the opening part 102A. The
adopted means of fixing may be an appropriately most preferable one such as heat seal, high
frequency welding and adhesives.
[0033] The upper end of the hopper 103 is sealed by the cover 104 having a barrier
property. As shown in Fig. 8, the cover 104 having a barrier property is composed of a
composite sheet fabricated by laminating a lower layer part 104A and an upper layer part 104B
with a release agent layer (to be described later) that bonds these two parts in a peelable manner.
First, the lower layer part 104A is constructed from: an innermost layer 107 fabricated from a
resin layer containing a sealant layer 108 of polyethylene; and a metallic foil layer 110 bonded
on the outer side of the resin layer of the innermost layer 107 via an adhesive layer (to be
described later). The outer layer 111 serving as the upper layer part 104B is constructed mainly
from paper. Then, the upper layer part 104B is bonded onto the outer side of the metallic foil
layer 110 of the lower layer part 104A via a release agent layer 118 (to be described later).
Furthermore, in the innermost layer 107, a plurality of strength weak parts 113 are provided
radially from the center. Then, the strength weak parts 113 allow the metallic foil layer 110 to
be broken easily together with the innermost layer 107 so as to permit easy opening.
[0034] The above-mentioned configuration is described below in further detail.
[0035] The lowermost layer of the innermost layer 107 is a sealant layer 108 of
polyethylene (linear low density polyethylene: LLDPE) of 40 µm. Then, on the upper surface
of the sealant layer 108 of polyethylene, polyethylene terephthalate (PET) 109 of 12 µm is
laminated via an extruded resin film 112 of polyethylene (low density polyethylene: LDPE) of
20 µm. Further, an aluminum foil 114 of 9 µm is adopted as the metallic foil serving as the
substrate of the metallic foil layer 110. On the lower surface of the aluminum foil 114, the
polyethylene terephthalate (PET) 109 of the innermost layer 107 is bonded and laminated via the
extruded resin film 115 of polyethylene (low density polyethylene: LDPE) of 15 µm. Thus, the
extruded resin film 115 serves as an adhesive layer between the innermost layer 107 and the
metallic foil layer 110. Further, the outer layer 111 serving as the upper layer part 104B bonded
and laminated onto the outer side of the aluminum foil 114 is composed of a paper layer 116
having a basis weight of 52.3 g/m2. Then, a polyethylene (low density polyethylene: LDPE)
extruded resin film 117 of 15 um is laminated on the lower surface of the paper layer 116. The
extruded resin film 117 and the aluminum foil 114 are bonded to each other via a release agent
layer 118 composed of peeling varnish or the like, so that a composite sheet is formed. As the
means of processing of this composite sheet, publicly known techniques are adopted in addition
to the above-mentioned ones. General techniques in lamination and application are adopted.
Further, as the release agent layer 118, peeling varnish (chlorinated rubber is applied uniformly)
or adhesives varnish (chlorinated rubber is applied in the form of dots) is adopted. The adopted
peeling varnish may be a combination of one or more kinds and two or more layers. Further,
the mode of application may be uniform or alternatively in the form of dots.
[0036] The thickness of the sealant layer 108 of polyethylene is selected appropriately in
the range, preferably, from 30 to 200 urn. The thickness of the extruded resin film 112 of
polyethylene on the sealant layer 108 is selected appropriately in the range, preferably, from 5 to
50 µm. Further, the aluminum foil 114 of the metallic foil layer 110 is selected appropriately
from those having a thickness within the range from 6 to 50 µm. As for the extruded resin film
115 of polyethylene of the lower surface of the aluminum foil 114, appropriate one is selected
from those having a value within the range from 5 to 50 µm. As for the paper layer 116,
appropriate one is selected from those having a value within the range, preferably, from 30 to
200 g/m2 by basis weight. Further, as for the extruded resin film 117 of polyethylene (low
density polyethylene: LDPE) laminated on the lower surface of the paper layer 116, appropriate
one is selected from those having a value within the range from 5 to 50 µm. As for the release
agent layer 118, peeling varnish or adhesives varnish is adopted. Peeling varnish is applied
uniformly, while adhesives varnish is applied in the form of dots.
[0037] Here, as for the polyethylene terephthalate (PET) 109 laminated on the sealant
layer 108 of polyethylene, appropriate one is selected from those having a value within the range
from 5 to 50 µm. However, the polyethylene terephthalate (PET) 109 may be provided only
when necessary.
[0038] The overall shape of the cover 104 is a circle having almost the same diameter as
the opening part 102A of the container body 102, specifically, approximately 90 mmF as
shown in Figs. 10 and 11. Then, its edge part 131 is appropriately bonded onto the upper end of
the opening part 102A of the container body 102, that is, on the upper end face 106B of the
curled part 106. In general, this bonding is achieved by heat seal. Here, the bonding may be
performed onto the upper end face of the rising wall 103 A of the hopper 103. However, in this
configuration, the cover 104 merely contacts with the upper edge of the funnel 103B of the
hopper 103, that is, with the upper edge of the opening part 103B1.
[0039] Further, in the cover 104 having a barrier property, as shown in Figs. 8 to 10,
perforation or cutting lines (perforation in the example in the figure) serving as three strength
weak parts 113 are provided in radial directions from the center at approximately regular
intervals in the circumferential direction. The range of providing is to the innermost layer 107
and the extruded resin film 115 of polyethylene. The perforation or cutting lines serving as the
strength weak parts 113 allow the metallic foil layer 110 to be broken easily together with the
innermost layer 107 so as to permit easy opening. In the perforation or cutting lines, as shown
in Fig. 9, the length of each perforation is set to be 9 mm while the connection is set to be 1 mm.
Here, the value three for the number of lines is the minimum requirement for achieving the
desired object of the present invention. Further, the upper limit for a preferable value of the
number of lines is ten, although this depends on the size of the cover 104. In contrast, the
number of lines equal to or greater than 11 causes the concern of weakening the strength of the
cover 104, and hence is not preferable. Ideally, the number of lines is 3 to 10 (6 in the
examples shown in Fig. 16).
[0040] In the protection cap 105, the same material as that of the container body 102 or
alternatively an appropriate resin such as high-density polyethylene (HDPE) and polypropylene
whose thickness is set to be approximately 0.8 mm is adopted. As shown in Figs. 10 and 11,
the protection cap 105 is fitted over the opening part 102 A of the container body 102 so as to
protect the cover 104 and keep the inside hygienic.
[0041] The work of charging powdered instant coffee P into the refilling use container
101 according to the present invention is performed, in general, via the opening part 103B1 of
the hopper 103.
[0042] Next, a method of use of the refilling use container 101 having the above-
mentioned configuration according to the first embodiment is described below.
[0043] First, the protection cap 105 is removed. Then, the cover 104 is exposed. Thus,
the edge of the outer layer 111 serving as the upper layer part 104B is pinched and pulled upward
with fingers. As a result of pull-up, the outside layer 111 is removed from the aluminum foil
114 of the lower metallic foil layer 110 at the level of the release agent layer 118 serving as a
peeling layer. At that time, peeling sound is generated. This provides strong impression of a
virgin property. Then, as shown in Figs. 12 and 13, the container body 102 is inverted. Then,
the funnel 103B of the hopper 103 is caused to abut against a cylindrical opening part 119A of
the jar 119 serving an example of a refill container in a position that permits fit-in. The instant
coffee P in the container body 102 has already flown down into the funnel 103B from the hopper
103, but is held by the cover 104. Then, as shown in Figs. 14 and 15, a pressing force is
applied onto the container body 102 such that the funnel 103B is pushed into the opening part
119A of the jar 119. This pressing force acts as a force for causing the opening part 119A of the
jar 119, in general, the cylindrical part rising cylindrically from the body, to press and break the
cover 104. That is, the force acts as a force for causing the opening part 119A of the jar 119 to
push up the cover 104 and pushing this into a triangular space S in a cross sectional view formed
between the rising wall 103 A and the funnel 103B of the hopper 103. Since perforation serving
as the strength weak parts 113 is provided radially, the cover 104 receiving this pressing force is
broken and divided into a plurality of split pieces along the perforation rapidly and remarkably
easily. At the same time, the funnel 103B goes into the opening part 119 A of the jar 119. As a
result, the opening part 103B1 of the funnel 103B of the hopper 103 is opened. Thus, with
being guided toward the center by the funnel 103B of the hopper 103, the instant coffee P in the
container body 102 flows down into the jar 119 at once. After the refilling of the jar 119 is
completed, the refilling use container 101 is discarded. Numeral 102B in the figure indicates
the bottom part of the container body 102.
[0044] Thus, the funnel 103B fitted into the opening part 119A of the jar 119 guides and
causes the instant coffee P to flowing down into the jar 119 without falling outside the jar 119.
Further, a possibility is avoided that the contents are exposed to open air unnecessarily. Thus, a
possibility that the flavor and the taste is degraded can also be avoided as far as possible.
[0045] As a result of a performance test for the obtained cover, the center part was
pressed and broken satisfactorily. Here, its press-breaking strength was 100 N or lower.
Further, in a check test for liquid immersion at the level difference 106 A of the opening part
102A employing a paper cup, leakage occurrence was not detected at all. Further, even when
samples were stored at high temperatures, no example was found that the cover is spontaneously
peeled off from the opening part 102A of the paper cup. Further, a satisfactory barrier property
in the entire cover comparable to an aluminum cover was obtained. Odor generating was not
detected in comparison with a hot melt cover. Further, a transportation test equivalent to 2000-
km transportation was conducted so that the breakage situation of the perforation was
investigated. As a result, by virtue of the presence of the outer layer 111 composed mainly of
paper, breakage in the perforation was not generated in any sample.
[0046] As such, the innermost layer of the cover 104 is provided with the sealant layer
108 of polyethylene (linear low density polyethylene: LLDPE). Thus, regardless of the
presence of the level difference 106A in the opening part 102A which is specific to a paper cup,
even when the opening part 102A of the paper cup is directly sealed by the cover 104,
satisfactory sealing is achieved. As a result, satisfactory air tightness can be realized. Further,
since hot melt is not adopted, a stable sealing property is obtained while the influence of odor
can be eliminated. Further, despite that the cover 104 has the strength weak parts 113 in the
inside, the metallic foil layer 110 and the innermost layer 107 in the inside can securely be
protected from an external shock or a pressing force. Thus, the cover 104 having high safety
has been provided. Further, before the work of pressing and breaking the cover 104 along the
strength weak parts 113, when the outer layer 111 composed mainly of paper is peeled off, light
peeling sound is generated. This provides strong impression of a virgin property.
[0047] (Second embodiment)
As shown in Fig. 17, a cover 104 having a barrier property described in a second
embodiment is composed of a composite sheet in which a lower layer part 104A composed
mainly of a sealant layer 108 of polyethylene and an upper layer part 104B composed mainly of
a metallic foil layer 110 are laminated with each other via a release agent layer 118. The
lowermost layer of the innermost layer 107 is a sealant layer 108 of polyethylene (linear low
density polyethylene: LLDPE) of 40 µm. On the upper surface of the sealant layer 108 of
polyethylene, polyethylene terephthalate (PET) 109 of 12 µm is laminated via an extruded resin
film 112 of polyethylene (low density polyethylene: LDPE) of 20 µm. Further, an aluminum
foil 114 of 7 µm is adopted as the metallic foil serving as the substrate of the metallic foil layer
110. A polyethylene (low density polyethylene: LDPE) extruded resin film 115 of 20 µm is
laminated on the lower surface of the aluminum foil 114. On the other hand, on the upper
surface, polyethylene terephthalate (PET) 121 of 12 urn is laminated via an extruded resin film
120 of polyethylene (low density polyethylene: LDPE) of 15 µm. Then, the polyethylene
terephthalate (PET) 109 of the lowermost layer 107 and the extruded resin film 115 of
polyethylene (low density polyethylene: LDPE) of the lowermost surface of the upper layer part
104B are bonded to each other via the release agent layer 118. As the release agent layer 118,
peeling varnish (chlorinated rubber is applied uniformly) or adhesives varnish (chlorinated
rubber is applied in the form of dots) is adopted. The adopted peeling varnish may be a
combination of one or more kinds and two or more layers. Further, the mode of application
may be uniform or alternatively in the form of dots. In the configuration adopted in the present
embodiment, on the upper surface of the polyethylene terephthalate (PET) 109 of the innermost
layer 107, peeling varnish of chlorinated rubber is first applied uniformly and then adhesives
varnish of chlorinated rubber is applied thereon in the form of dots.
[0048] In the above-mentioned configuration, in the lower layer part 104A, an aluminum
foil, a plastic film, or a laminated material of paper or the like may be adopted. Further, in
place of these, the sealant layer 108 of polyethylene (linear low density polyethylene: LLDPE)
may be adopted alone. Further, also in the upper layer part 104B, a single aluminum foil, or a
laminated material composed of a plastic film and paper is adopted depending on the necessity.
The aluminum foil is selected from those within the range from 6 to 50 µm. The extruded resin
film 115 of polyethylene (low density polyethylene: LDPE) of the aluminum foil 114 lower
surface is selected from those within the range from 5 to 50 µm.
[0049] Further, the release agent layer 118 may be composed of an easy peeling film.
The thickness is set to be 20 to 100 µm, while the adhesive strength with the extruded resin film
115 of polyethylene (low density polyethylene: LDPE) in the lowermost surface of the upper
layer part 104B is set to be 0.1 to 8 N.
[0050] Further, in the cover 104 from the lower layer part 104A to the upper layer part
104B, a tab 122 is provided that protrudes outward in a radial direction from the edge of the
cover 104. The tab 122 causes the upper layer part 104B to be peeled off from the lower layer
part 104A at the release agent layer 118, via the cutting lines (perforation) 123 provided between
the tab and the edge of the lower layer part 104A. Such a tab 122 may be provided in the first
embodiment described above.
[0051] Further, as shown in Fig. 18, the shape of the cover 104 is basically similar to that
of the first embodiment except for the configuration of the tab 122. The difference is that six
lines of perforation serving as the strength weak parts 113 are provided radially at equal intervals
from the center toward the edge. Further, a paper cup is adopted in which the container body
102 has a layered aluminum structure.
[0052] The results of performance test for the cover are as follows. That is, results
similar to those of the first embodiment were obtained in an opening property, a sealing property,
a barrier property, the presence or absence of odor, protection for the strength weak parts, a
virgin property. Further, by using the tab 122, the upper layer part can be peeled off properly,
and hence satisfactory feeling of peeling was obtained.
[0053] (Third embodiment)
As shown in Fig. 19, a cover 104 having a barrier property described in a third
embodiment is also composed of a composite sheet in which a lower layer part 104A composed
mainly of a sealant layer 108 of polyethylene and an upper layer part 104B composed mainly of
a metallic foil layer 110 are laminated with each other via a releasing surface 118A. The
lowermost layer of the innermost layer 107 is a sealant layer 108 of polyethylene (linear low
density polyethylene: LLDPE) of 40 µm. A oriented polypropylene film (OPP) 124 of 20 urn
was laminated on the upper surface of the sealant layer 108 of polyethylene by using dry
laminate adhesives 125, so that a laminated film as the lower layer part 104A was obtained.
Then, six lines of perforation, as strength weak parts 113, was fabricated in the directions
extending radially from the center of this laminated film to the sealing position with the
container body 102. The length of the perforation was 9 mm, while the connection length was
1 mm. In the upper layer part 104B, the aluminum foil 114 of 7 µm was adopted as the metallic
foil layer 110. Further, on the upper surface of the aluminum foil 114, polyethylene
terephthalate (PET) 121 of 12 µm was laminated via an extruded resin film 120 of polyethylene
(PE) of 20 µm. Then, the upper surface of the oriented polypropylene film (OPP) 124 of the
lowermost layer 107 and the lower surface of the aluminum foil 114 were extruded and
laminated with a resin film 126 of polyethylene (PE). As a result, a two-layered laminated film
that can be peeled off can be obtained. This laminated film was punched into a shape of a circle
with tab having a specified size, so that the cover 104 was obtained. The resin film 126 of the
extruded polyethylene (PE) and the oriented polypropylene film (OPP) 124 were fabricated from
different kinds of resins from each other. Thus, complete adhesion did not occur, and hence the
upper layer part 104B was able to be peeled off from the lower layer part 104A at the releasing
surface 118A by hand. In this third embodiment, as described above, the resin film of the
uppermost layer of the lower layer part 104A and the resin film of the lowermost layer of the
upper layer part 104B were fabricated from different kinds of resins from each other so that
easily peelable surface was obtained. As a result, the configuration of the release agent layer
was simplified. This simplifies the process works and steps in fabrication, and hence reduces
the cost.
[0054] The results of performance test for the cover are as follows. That is, results
similar to those of the first embodiment were obtained in an opening property, a sealing property,
a barrier property, the presence or absence of odor, protection for the strength weak parts, a
virgin property. Further, by using the tab 122, the upper layer part can be peeled off properly,
and hence satisfactory feeling of peeling was obtained.
[0055] For the purpose of testing the above-mentioned results, comparison products were
fabricated.
[0056] As shown in Fig. 20, the oriented polypropylene film (OPP) of a thickness 20 µm
and the polyethylene (linear low density polyethylene: LLDPE) film of a thickness 40 µm were
dry-laminated with each other so that a laminated film was obtained. Then, six lines of
perforation having a perforation length of 9 mm and a connection length of 1 mm were
fabricated in the laminated film by a pinnacle cutter in the directions extending radially from the
center of the circular cover material to the sealing position, so that a lower layer film was
obtained. On the other hand, an aluminum foil of 7 µm was bonded by extruded lamination of
polyethylene (PE)15 µm, so that an upper film was obtained. Then, the upper and the lower
layer films were laminated on the above-mentioned oriented polypropylene film (OPP) surface
via an anchor coat agent, so that a laminated film was obtained. Then, this laminated film was
punched into a circle having a specified size, so that a cover material was obtained.
[0057] Each obtained cover material was bonded and sealed onto the edge of the opening
part 102A of the container body 102 that is described in the first embodiment and contains
instant coffee powder. Then, performance tests were performed with respect to the opening
property and the drop impact resistance of the cover.
[0058] In the inspection for the opening property, as for a product according to the
present embodiment, after the upper layer part 104B was removed by pinching the tab 122,
refilling into a glass bottle was performed. Further, in the comparison example, refilling was
performed in an intact state. Then, the pressing strength was measured at the time that the
product is caused to abut against the bottle opening and breaks the cover material.
[0059] As a result of inspection, the unsealing strength was 90 g in the present
embodiment, and 130 g in the comparison example. This showed that a much better opening
property was obtained in the present embodiment.
[0060] Further, in the inspection for the drop impact resistance, in each of the present
embodiment and the comparison example, the container was dropped from a position of 60-cm
height in a state that the opening part 102A of the container body 102 was sealed by the cover
material. Then, the presence or absence of breakage starting from the perforation was checked
by visual inspection.
[0061] As a result of inspection, no breakage was detected both in the present
embodiment and in the comparison example even after 10 times of dropping. Thus, as for the
drop impact resistance, superiority of the present embodiment was not obtained.
[0062] Here, in the first to the third embodiments, at the upper end of the rising wall
103 A of the hopper 103, a flange may be provided that is airtightly fitted in the opening edge of
the container body 102. Among the functions of the cover 104 itself described in the first to the
third embodiments described above, the advantages such as the opening property, the high
temperature holding property, the barrier property, the odor, and the feeling of opening, as well
as the processibility and stability of the strength weak parts 113, are completely obtained
equivalently without degradation.
[0063] Further, in the first to the third embodiments, instant powder coffee is adopted as
the contents. However, other powdery fluid of food or non-food may be adopted. For
example, water-soluble milk (powdered milk), cocoa, tea, or powder of a combination of these
may be adopted. Further, dried mashed potato and other dried food, source or gravy powder,
and soup powder, as well as toner for a copying machine may be adopted.
[0064] Further, in place of the jar 119, the embodiments may be applied to a coffee
powder tank of a coffee maker, a toner refilling container of a copying machine, and the like.
[0065] The first to the third embodiments justify the following items 1 to 10 as the scope
of protection of the present invention.
[0066] 1. A cover having a barrier property, comprising: a lower layer part including an
innermost layer and a metallic foil layer, the innermost layer having a sealant layer of
polyethylene in a lowermost layer; and an upper layer part that is capable of being peeled off
from the lower layer part, wherein a plurality of strength weak parts are provided in the
innermost layer of the lower layer part, wherein the upper layer part is capable of being separated
from the lower layer part by peeling off the upper layer part from the lower layer part, and
wherein at the time of use, the lower layer part is broken along the strength weak parts so that
easy opening is achieved.
[0067] 2. A cover having a barrier property, comprising: a lower layer part composed of
a laminated material obtained by laminating, on an innermost layer, at least any one of a metallic
foil layer, a synthetic resin layer and a paper layer, the innermost layer having at least a sealant
layer of polyethylene in a lowermost layer; and an upper layer part that is composed of a
laminated material provided with a metallic foil layer and obtained by laminating thereon at least
any one of a synthetic resin layer and a paper layer, the upper layer part being laminated on an
outer side of the lower layer part via a peeling layer, wherein a plurality of strength weak parts
are provided in the lower layer part, wherein the upper layer part is capable of being separated
from the lower layer part via the peeling layer, and wherein at the time of use, the lower layer
part is broken along the strength weak parts so that easy opening is achieved.
[0068] 3. A cover having a barrier property, comprising: a lower layer part obtained by
bonding a metallic foil layer on an innermost layer via an adhesives layer, the innermost layer
having at least a sealant layer of polyethylene in a lowermost layer; and an upper layer part
composed mainly of paper laminated via a peeling layer on an outer side of the metallic foil layer
of the lower layer part, wherein a plurality of strength weak parts are provided radially from the
center in an innermost layer of the lowermost layer, wherein the upper layer part is capable of
being separated from the peeling layer, and wherein at the time of use, the metallic foil layer is
broken together with the innermost layer of the lower layer part along the strength weak parts so
that easy opening is achieved.
[0069] 4. The cover having a barrier property described in any one of items 1 to 3,
wherein the strength weak parts are perforation or cutting lines.
[0070] 5. The cover having a barrier property described in any one of items 1 to 4,
wherein the number of the strength weak parts is equal to or greater than three and the strength
weak parts are provided radially from a center to an edge at substantially the same central angles.
[0071] 6. The cover having a barrier property described in any one of items 1, 2, 4 and
5, wherein the lowermost layer of the innermost layer in the lower layer part is a polyethylene
resin layer, and wherein the cover has a two-layered structure obtained by bonding a resin layer
on the polyethylene resin layer via an adhesive layer.
[0072] 7. The cover having a barrier property described in any one of items 1 to 6,
wherein the upper layer part is constructed from a paper or metallic foil layer and an extruded
polyethylene resin layer bonded at least on a rear surface of the paper or metallic foil layer.
[0073] 8. The cover having a barrier property described in any one of items 1 to 7,
wherein the peeling layer is any one of peeling varnish, adhesives varnish, and an easy peeling
film.
[0074] 9. The cover having a barrier property described in any one of items 1 to 8,
wherein the resin film of the uppermost layer in the lower layer part is made of resin which is
different from resin for forming the resin film of the lowermost layer in the upper layer part so
that the upper layer part is capable of being peeled off from the lower layer part.
[0075] The structure of a cover (membrane) is described below in the following fourth
and fifth embodiments. Specifically, the structure of a cover that has a feature concerning the
shape of the strength weak parts (cutting lines) is described below.
[0076] (Fourth embodiment)
First, similarly to the first to the third embodiments, as shown in Figs. 24 and 25,
a refilling use container 101 is constructed from: a tubular container body 102; a hopper 103; a
cover 104 having a barrier property; and a protection cap 105. Thus, detailed description is
omitted here.
[0077] The upper end of the hopper 103 is sealed by the cover 104 having a barrier
property.
As shown in Fig. 22, in the cover 104 having a barrier property, a composite sheet
is adopted that is constructed from an innermost layer 107 and a metallic foil layer 110 bonded
on the outer side of the innermost layer 107. More specifically, the innermost layer 107 is a
resin layer containing a sealant layer 108 of polyethylene. The metallic foil layer 110 is bonded
via an adhesive layer (to be described later) on the outer side of the resin layer of the innermost
layer 107,so that the composite sheet is formed. Further, in the innermost layer 107, a plurality
(three to ten) of strength weak parts 113 are provided radially from the center. Then, the
strength weak parts 113 allow the metallic foil layer 110 to be broken easily together with the
innermost layer 107 so as to permit easy opening.
[0078] The above-mentioned configuration is described below in further detail.
The lowermost layer of the innermost layer 107 is a sealant layer 108 of
polyethylene (linear low density polyethylene: LLDPE) of 100 µm. Then, on the upper surface
of the sealant layer 108 of polyethylene, polyethylene terephthalate (PET) 109 of 12 µm is
laminated via an extruded resin film 112 of polyethylene (low density polyethylene: LDPE) of
15 µm. Further, as the metallic foil layer 110, an aluminum foil 114 of 7 urn is adopted. The
composite sheet is formed by bonding the polyethylene terephthalate 109 of the innermost layer
107 onto the lower surface of the aluminum foil 114 via an extruded resin film 130 of
polyethylene (low density polyethylene: LDPE) of 15 µm. The extruded resin film 130 of
polyethylene (low density polyethylene: LDPE) serves as an adhesive layer. As the means of
processing of this composite sheet, publicly known techniques are adopted in addition to the
above-mentioned ones. General techniques in lamination and application are adopted.
Here, the scope of adhesive layers covers adhesives in a broad sense including dry
laminate and the extrusion polyethylene or the like described above. In the present invention,
these are generically referred to as adhesive layers in a broad sense. Further, the polyethylene
terephthalate (PET) 109 laminated on the sealant layer 108 of polyethylene may be provided
only when necessary.
[0079] The thickness of the sealant layer 108 of polyethylene is selected appropriately in
the range, preferably, from 30 to 200 µm. The thickness of the extruded resin film 112 on the
sealant layer 108 of polyethylene is selected appropriately in the range, preferably, from 5 to 50
µm. Further, the thickness of the aluminum foil 114 of the metallic foil layer 110 is selected
appropriately in the range from 6 to 50 µm. Further, the thickness of the extruded resin film
130 of polyethylene (low density polyethylene: LDPE) laminated on the lower surface is selected
appropriately in the range from 5 to 50 µm.
[0080] The overall shape of the cover 104 is a circle having almost the same diameter as
the opening part 102A of the container body 102, specifically, approximately 90 mmF as
shown in Figs. 21, 24 and 25. Then, its edge part 131 is appropriately bonded onto the upper
end of the opening part 102A of the container body 102, that is, on the upper end face of the
curled part 106. In general, this bonding is achieved by heat seal. Here, the bonding may be
performed onto the upper end face of the rising wall 103 A of the hopper. However, in this
configuration, the edge part 131 merely contacts with the upper edge of the funnel 103B of the
hopper 103, that is, with the upper edge of the opening part 103B1.
[0081] Further, in the cover 104 having a barrier property, as shown in Figs. 21 and 24,
perforation or cutting lines (perforation in the example in the figure) serving as six strength weak
parts 113 are provided in radial directions from the center toward the edge at approximately
regular intervals. The range of providing is set up such as to go through the innermost layer
107. Further, the range may reach the extruded resin film 130 of polyethylene. The
perforation or cutting lines serving as the strength weak parts 113 allow the metallic foil layer
110 to be broken easily together with the innermost layer 107 so as to permit easy opening.
[0082] Then, as for the feature point of the cover having a barrier property according to
the present invention, in particular, in order that unexpected situations that the cover 104 is
broken easily at the strength weak parts 113 like in the case of falling of the container should be
reduced as far as possible, special design is performed on the manner of providing the
perforation or the cutting lines serving as an example of the strength weak parts 113 provided in
the cover 104. That is, the perforation or the cutting lines are provided such as not to reach the
edge 4 A of the cover 104.
[0083] As a result of observation of the phenomenon that when fallen, the cover 104 is
easily broken starting at the strength weak parts 113, the following fact was found. The
occurrence of breakage is caused by the fact that the opening part 102 A of the container body
102 is distorted inward by the shock of the drop and hence a force is generated that partly widens
the cover 104. Further, as a result of deeper analysis, it has been found that the force generated
by the distortion of the opening part 102A so as to widen the cover 104 is concentrated within
the range of 40 mm from the opening part 102 A of the container body 102 toward the center of
the cover 104, especially, within the range from 5 to 20 mm. On the basis of those new
findings, the cover 104 was improved in the present invention.
[0084] That is, a configuration is obtained that the ends 133 of the strength weak parts
113 are provided inward with a space of 5 to 40 mm from the edge 131 of the cover 104. The
example in Figs. 1 and 4 shows a case that the space L between the ends 133 of the strength
weak parts 113 and the edge 131 (the opening part 102A of the container body 102) of the cover
104 is 15 mm.
[0085] In the perforation shown in Figs. 21 and 24, the length of each perforation is set to
be 9 mm while the connection is set to be 1 mm. Here, the value three for the number of lines
is the minimum requirement for achieving the desired object of the present invention. Further,
the upper limit for a preferable value of the number of lines is ten, although this depends on the
size of the cover 104. In contrast, the number of lines greater than or equal to 11 causes the
concern of weakening the strength of the cover 104, and hence is not preferable. An ideal value
is 3 to 10.
[0086] In the protection cap 105, the same raw material as that of the container body 102
or alternatively an appropriate resin such as high-density polyethylene (HDPE) and
polypropylene whose thickness is set to be approximately 0.8 mm is adopted. As shown in Figs.
24 and 25, the protection cap 105 is fitted over the opening part 102 A of the container body 102
so as to protect the cover 104 and keep the inside hygienic.
[0087] Further, specifically, as shown in Fig. 27, the container body 102 used in the
fourth embodiment was constructed from a laminated material for paper container having a
configuration fabricated by lamination from a printing layer 135 / a paper
layer 136 (350 g/m2) / an adhesives layer 137 (25 µm) of ethylene methacrylic acid
polymerization resin (EMAA) / an aluminum layer 138 (7 µm) / a PET adhesives layer 139 (12
µm) / a low density polyethylene layer 140 (60 µm) .
[0088] The work of charging powdered instant coffee P into the refilling use container
101 according to the present invention is performed similarly to the first embodiment described
above, in general, via the opening part 103B1 of the hopper 103.
[0089] Here, the method of use of the refilling use container 101 having the above-
mentioned configuration according to the fourth embodiment is similar to that in the first
embodiment described above. Thus, detailed description is omitted here.
[0090] As such, the innermost layer 107 of the cover 104 is provided with the sealant
layer 108 of polyethylene (linear low density polyethylene: LLDPE). Thus, regardless of the
presence of the level difference 106A in the opening part which is specific to a paper cup, even
when the opening part of the paper cup is directly sealed by the cover 104, satisfactory sealing
has been achieved, and hence satisfactory air tightness has been realized. Further, since hot
melt is not adopted, a stable sealing property has been obtained while the influence of odor has
been eliminated.
[0091] In order to confirm the superiority of the present invention, the following drop
resistance test was conducted.
First, fabricated as test objective articles are: a cover 104 having a structure that
the ends 133 of the strength weak parts are contained within a region departed by 15 mm from
the edge 131 of the cover 104 toward the center according to the present invention as shown in
Fig. 21; and a cover 104 having a comparison example structure that the strength weak parts 113
are provided up to the edge 131 of the cover 104 as shown in Fig. 16. Then, comparative
examination for the drop resistance was conducted under the following conditions.
Here, the shapes and the materials of the other member components were identical
to each other. That is, the configuration described in the above-mentioned embodiments was
adopted.
[0092] First, ten samples were fabricated in which contents of 120 gm were contained
and then the opening part 102 A of the container was sealed by the cover 104 having the structure
according to the present invention shown in Fig. 21. Then, five other samples were fabricated
in which sealing was performed by the cover 104 having the comparison example structure
shown in Fig. 16. In the orientation that the opening part 102A of the container is inclined
downward at 45 degrees, five samples having the structure according to the present invention
shown in Fig. 21 and the samples having the comparison example structure shown in Fig. 16
were dropped from the position of 60 cm above the ground. Further, the remaining five
samples having the structure according to the present invention shown in Fig. 21 were dropped
from the position of 100 cm above the ground.
The result is shown in Table 1.
[0093] (Table 1)
[Comparative results of drop resistance]
[0094] As seen from the test result, first, in the comparison example structure shown in
Fig. 16, four samples were resistive against once or twice of drop. Only in one sample, the
strength weak parts 113 were broken by once of drop. In contrast, in the structure according to
the present invention shown in Fig. 21, in the case of drop from the height of 60 cm above the
ground, all five samples were resistive against five times of drop. That is, no breakage occurred
in the samples. Further, in the case of drop from the height of 100 cm above the ground, three
samples were resistive against five times of drop. Further, one of the remaining two samples
was resistive against twice of drop, while the other one was resistive against four times of drop.
As such, the desired object has been achieved satisfactorily. This result shows the superiority
of the cover 104 according to the present invention in the drop resistance.
(Fifth embodiment)
[0095] Next, the structure of a cover having a barrier property according to the fifth
embodiment of the present invention is described below with reference to the description in Fig.
23.
Here, like configuration components to the fourth embodiment are designated by
like numerals, and hence their detailed description is omitted.
[0096] A feature point in the configuration of the fifth embodiment is that in the cover
104, a paper layer 136 is further provided on the upper surface of the polyethylene terephthalate
109 in the innermost layer 107 described in the fourth embodiment. An effect equivalent to that
of the fourth embodiment is achieved, while the opening property of the cover is more
recognizable.
[0097] Specifically, the innermost layer 107 is formed by integrally bonding with
adhesives 132 a paper layer 136 onto the upper surface of the polyethylene terephthalate 109
described in the fourth embodiment given above. In the paper layer 136, paper of fine quality
having a basis weight of 40 g/m2 is employed. The adhesives 132 are for dry lamination and of
two-liquid hardening type of ester-urethane family. Here, the paper of fine quality adopted as
the paper layer 136 is appropriately selected from those having a value within the range,
preferably, from 15 to 150 g/m2 by basis weight. Then, the paper layer 136 of the innermost
layer 107 is bonded onto the lower surface of the aluminum foil 114 via the extruded resin film
130 of polyethylene (low density polyethylene: LDPE), so that a composite sheet is formed.
[0098] Further, the perforation or cutting lines serving as the strength weak parts 113 are
provided such as to reach the vicinity of the upper surface of the paper layer 136.
[0099] Since the paper layer 136 is provided in the middle, when the cover 104 is pressed
and broken along the strength weak parts 113, breakage sound occurs in the paper layer 136.
This provides more preferable feeling of opening to users. Further, an effect is obtained that the
stability of processing during the course of formation of the strength weak parts 113 composed
of perforation is improved further.
[0100] Here, the container body 102 may have a flange 134 extending outward at the
upper end of the opening part 102A as shown in Fig. 26. Thus, the edge part 131 of the cover
104 is also bonded appropriately onto the upper end face of the flange 134, in general, by heat
seal. Further, numeral 105 in the figure indicates a protection cap. At the lower end of the
peripheral wall 105B integrally hanging downward from the surroundings of the top plate 105 A,
a fitting protrusion 105C for engaging with the surroundings of the lower part of the flange 134
is provided integrally. In the example in the figure, the fitting protrusion 105C is provided
continuously along the entire circumference. However, in place of this, although not illustrated,
the fitting protrusion 105C may be provided partly in the circumferential direction.
Alternatively, three or four pieces of protrusions may be provided in the circumferential direction
at regular intervals.
[0101] Further, the container body 102 adopted in Fig. 26 is similar to that of the fourth
embodiment similar, and has a hopper 103. However, various experiments have shown that
even a configuration constructed only from the container body 102 not provided with the hopper
103 and from the cover 104 seldom causes special inconvenient depending on the contents and
hence an effect equivalent to that of the fourth embodiment is obtained.
[0102] Further, at the upper end of the rising wall 103 A described in the fourth and the
fifth embodiments, although not illustrated, an outward flange abutting airtightly may be
provided at the opening edge of the container body 102. The advantages such as the opening
property, the high temperature holding property, the barrier property, the odor, and the feeling of
opening of the cover 104 itself according to the fourth embodiment, as well as the stability at the
time of forming the strength weak parts 113 and the like, are not degraded completely, and hence
an equivalent effect can be obtained.
[0103] An aluminum foil is adopted as the barrier material of the cover 104 described in
the fourth and the fifth embodiments. However, in place of this, a barrier property film such as
an aluminum deposition film, ethylene-vinyl acetate copolymer (EVOH) and polyvinyl alcohol
(PVA) may be adopted. Alternatively, a barrier property coating film such as polyvinyl acetate
(PVAC) and a polyvinyl alcohol coated film may be adopted.
[0104] Further, in the fourth and the fifth embodiments, instant powder coffee is adopted
as the contents. However, other powder of food or non-food may be adopted. For example,
water-soluble milk (powdered milk), cocoa, tea, or powder of a combination of these may be
adopted. Further, dried mashed potato and other dried food, source or gravy powder, and soup
powder, as well as toner for a copying machine may be adopted.
[0105] Further, in place of the jar 19, the embodiments may be applied to a coffee powder
tank of a coffee maker, a toner refilling container of a copying machine, and the like.
[0106] The fourth and the fifth embodiments justify the following items 1 to 4 as the
scope of protection of the present invention.
[0107] 1. A cover having open-easiness and a barrier property, wherein: an innermost
layer is a layer that contains at least a sealant layer of polyethylene in a lowermost layer; a film
layer having a barrier property is bonded onto an outside of the innermost layer via an adhesive
layer; and in the innermost layer, a plurality of strength weak parts are provided radially from the
center in positions that the tips in the radial direction do not reach the edge of the cover.
[0108] 2. The cover having a barrier property described in item 1, wherein the strength
weak parts are perforation or cutting lines.
[0109] 3. The cover having a barrier property described in any one of items 1 and 2,
wherein the number of the strength week parts is equal to or greater than three and the strength
weak parts are provided radially from a center to the edge at the same central angles.
[0110] 4. The cover having a barrier property described in any one of items 1 to 4,
wherein a paper layer is provided in the innermost layer.
[0111] <3. Structure of funnel component>
Details of the structure of the funnel component are described below in the
following sixth embodiment. Here, illustration of the over-cap for protecting the membrane is
omitted in the following figures.
[0112] (Sixth embodiment)
Fig. 28 is a perspective view of a funnel component according to the present
embodiment. Fig. 29 is a sectional view taken along line A2-A2' in Fig. 28. Fig. 30 is a
perspective view showing a state that a funnel component shown in Fig. 28 is attached to a
container body.
[0113] The funnel component 201 has: a funnel 220 for guiding contents into a
preservation container; ribs 228 provided in the inside of an opening part 222 of the funnel 220;
a cylindrical side wall 230 connected to a container body; and six ribs 240 for reinforcing the
funnel component 201 and restricting the insertion amount of the preservation container.
[0114] The funnel 220 has an opening part 221 on the larger opening side and an opening
part 222 on the smaller opening side, and has a shape whose diameter decreases from the
opening part 221 toward the opening part 222. More specifically, the funnel 220 has, in order
from the larger opening side: a tapered part 223 whose diameter decreases continuously at a
fixed ratio; a first straight part 224; a guide part 225 having a shape whose diameter decreases
monotonically; and a second straight part 226. Here, in the present specification, an arc shape
indicates a circular arc, an elliptic arc or a curved shape composed of a combination of circular
arcs and elliptic arcs having mutually different curvatures.
[0115] The guide part 225 is provided for guiding the funnel 220 to the center of the
opening part of the preservation container at the time of use of a package employing the funnel
component 201 (Figs. 6 and 7). Further, the protruding part 227 is provided for helping closure
of the gap between the opening part of the preservation container and the funnel 220 at the time
of use of a package employing the funnel component 201 (Figs. 6 and 7).
[0116] The ribs 228 are formed such as to extend radially from the center of the opening
part 222 on the smaller opening side and bridge the individual parts of the inner surface of the
opening part 222 with each other. The ribs 228 are arranged equally around the center axis of
the opening part 222. Thus, the central angle formed by each pair of adjacent ribs 228 and the
center axis of the opening part 222 is constant. Further, the size and the positions of the ribs
228 are set up such that the end faces of the ribs 228 on the smaller opening side are located on
the larger opening side relative to a plane containing the end face of the opening part 222 of the
funnel 220. This comes from the consideration that in a package employing the funnel
component 201, overlapping of the ribs 228 with the cutting lines provided in the membrane
should be avoided so that breakage of the membrane should be avoided even when an
unexpected pressing force acts on the open end part of the container body.
[0117] In the inside of the opening part 222 of the funnel 220, a plurality of cross ribs
229 are further provided for connecting adjacent ribs 228 with each other so as to suppress
deflection in the ribs 228. In the present embodiment, the cross ribs 229 form a circle
concentric to the opening part 222. As shown in Fig. 10, the end faces of the cross ribs 229 on
the smaller opening side form the same plane with the end face, on the smaller opening side, of a
part of the ribs 228 surrounded by the cross ribs 229. Further, in the present embodiment, the
end faces of the cross ribs 229 on the smaller opening side are also located on the larger opening
side relative to the end part on the smaller opening side of the opening part 222 of the funnel 220.
[0118] The side wall 230 has a cylindrical shape that encloses the funnel 220. Then,
opening 231 having a rectangular shape are formed intermittently in the circumferential direction.
By forming a plurality of opening 231 in the side wall 230, pillar parts 232 each formed between
a pair of adjacent opening 231 and a belt-shaped attaching part 233 connected to the pillar parts
232 and including the end face of the side wall on the smaller opening side of the funnel 220.
Corners 234 of the opening 231 located on the smaller opening side of the funnel
220 are formed in an arc shape.
[0119] The ribs 240 are connected to the outer surface of the funnel 220 and the stud part
232 inner surface of the side wall 230, and arranged intermittently in the circumferential
direction.
[0120] In the funnel component 201 having the above-mentioned configuration, at least
any one of resin and paper is adopted as a construction material. In the case of a composite of
resin and paper, resin and paper may be integrated by mixing paper into resin, by bonding sheet-
shaped materials to each other, or by two-color molding or insert molding.
[0121] Fig. 31 is a perspective view of a package according to an embodiment of the
present invention. Fig. 32 is a sectional view taken along line B2-B2' in Fig. 31.
[0122] In the package 211, contents 260 are charged into the container body 250 provided
with the funnel component 201, and then the open end of the container body 250 is closed by the
membrane 270. Further, the method of use (Figs. 6 and 7) described above is assumed. Thus,
the cutting lines 271 for adjusting the breaking strength are formed in the membrane 270.
[0123] Like in the case of dropping of the package 211, when the package 211 side
surface collides against the ground surface, a pressing force in the package 211 inside direction
acts on the package 211 side surface. This pressing force causes deformation in the open end
part of the container body 250. Then, when a tension greater than or equal to a predetermined
value acts in a direction crossing the cutting line 271, the membrane 270 may be broken.
[0124] In the funnel component 201 according to the present embodiment, bending is
suppressed by the ribs 228 described above, the cross ribs 229 connecting these, and the ribs 240
connecting the funnel 220 with the side wall 230. Thus, when the funnel component 201 is
attached, the strength of the open end part of the container body 250 is improved so that
deformation can be suppressed. This permits prevention of unexpected breakage of the
membrane 270 caused by deformation in the container body 250.
[0125] Further, the plane containing the end faces of the ribs 228 located on the smaller
opening side and the end faces of the cross ribs 229 located on the smaller opening side is
located on the larger opening side relative to the plane containing the opening part 222 on the
smaller opening side. This permits prevention of direct damage to the membrane 270 caused
by collision of the membrane 270 against the ribs 228 or the cross ribs 229.
[0126] Here, Figs. 28 to 32 show an example that the cross ribs 229 for preventing the
bending of the ribs 228 are provided in the inside of the opening part 222. However, the
configuration shown in Fig. 33 may be adopted.
[0127] Fig. 33 is a plan view showing another example of the ribs 228 provided in the
inside of an opening part on the smaller opening side of a funnel.
[0128] In the example of Fig. 33, a plurality of ribs 228 extending radially from the
center of the opening part 222 are provided alone in the inside of the opening part of the funnel
220 on the smaller opening side. When a pressing force is applied on the funnel 220 in the
arrow direction in the figure, the center part of the ribs 228 that receives this pressing force
bends easily. However, when the diameter of the opening part 222 on the smaller opening side
is relatively small, the bending of the ribs 228 is also small. Thus, the reinforcing effect of the
opening part 222 on the smaller opening side can sufficiently be expressed. Accordingly, even
when the funnel component 201 provided with the ribs 228 shown in Fig. 33 is employed, the
deformation in the open end part of the container body can be suppressed, and hence breakage of
the membrane can be prevented.
[0129] Here, in the sixth embodiment, the funnel includes: a tapered part; first and
second straight parts; and a guide part. However, the shape of the funnel is not limited to a
particular one as long as the shape permits guiding of contents from the larger opening side to
the smaller opening side. For example, a funnel having no straight part and having only a
tapered part and a guide part may be constructed. Alternatively, a funnel having an additional
straight part in the middle of a tapered part may be constructed. Further, the protruding part of
the funnel outer surface is arbitrary, and hence need not necessarily be provide.
[0130] Further, in the sixth embodiment, it is sufficient that the ribs provided in the inside
of the funnel on the smaller opening side have a shape that suppresses deformation in the funnel
on the smaller opening side and still does not prevent excessively the passage of the contents.
The cross sectional shape of the ribs is also not limited to a particular one. That is, an arbitrary
cross sectional shape such as a rectangle and a circle may be adopted. Further, the shape may
be such as to form a curve from the center of the opening part on the smaller opening side. As
for the number of ribs, it is sufficient that two or more ribs are employed. Further, it is
preferable that the ribs are provided equally in the circumferential direction. However, unequal
arrangement may be employed so that the central angles formed by adjacent ribs may be
different from each other.
[0131] The shape of the cross ribs for connecting the ribs to each other is not necessarily
a circle. For example, a polygon formed when cross ribs each having a straight shape connect
adjacent ribs to each other may be employed. Further, the end faces located on the funnel
smaller opening side of the cross ribs may not be located on the same plane.
[0132] Further, in the sixth embodiment, the opening part provided in the side wall may
extend to the border between the side wall and the funnel larger opening so that the side wall
lower part may be omitted. Further, the number of opening parts is arbitrary as long as being a
plural number. Further, the opening parts need not be formed at equal intervals in the
circumferential direction.
[0133] Further, in the sixth embodiment, it is arbitrary whether the ribs connected
between the side wall and the funnel are to be provided.
[0134] <4. Structure of cap (over-cap)>
In the following seventh and eighth embodiments, details of the structure of a cap
(over-cap) are described below.
(Seventh embodiment)
Fig. 34 is a perspective view of a package having a cap according to a seventh
embodiment of the present invention. Fig. 35 is a top view of a package shown in Fig. 34.
Fig. 35 is a sectional view taken along line A3-A3' in Fig. 34. Further, Fig. 36 is a rear view of a
cap shown in Fig. 34. Fig. 37 is a sectional view taken along line B3-B3' in Fig. 36.
[0135] The cap 304a is provided for protecting the membrane 303 that seals the open end
of the container 302 having the above-mentioned configuration, and is formed, for example, by
injection molding of resin. Specifically, the cap 304a according to the present embodiment has:
a top plate 330 having a plate shape; an annular side wall 331 connected to the outer edge of the
top plate 330; protrusions 337a to 337d protruding from the inner surface of the side wall 331; a
plurality of radial ribs 332a to 332h formed in one face of the top plate 330; and a plurality of
cross ribs 334a to 334h and 335a to 335h for connecting adjacent ribs.
[0136] The top plate 303 has a circular shape corresponding to the open end of the
container body 310, and is arranged such that the inner surface opposes the membrane 303.
Further, as shown in Fig. 36, the vicinity of the outer edge of the outer surface of the top plate
330 is formed into a step so that a level difference 338a located on the outer edge and a level
difference 338b located in the inner periphery relative to the level difference 338a are provided.
The level difference 338a is provided for easiness of stacking of the cap 304a before attaching to
the package. The level difference 338b is provided for easiness of stacking of the package 301
in which the cap 304a has been attached to the container 302. Further, in the top plate 330,
holes 333a and 333b are formed for releasing air from a space formed between the cap 304a and
the membrane 303.
[0137] The side wall 331 is formed such as to rise from the outer edge of the top plate
330 in a direction perpendicular to the top plate 330. The protrusions 337a to 337 provided in
the side wall 331 inner surface are arranged intermittently in the extending direction of the side
wall 331 (that is, in the circumferential direction of the top plate 330). In a state that the cap
304a is attached to the container 302, as shown in Fig. 36, the open end part of the container
body 310 is fitted inside the side wall 331. More specifically, the protrusions 337a to 337h
engage with the flange 312 of the container body 302 in a state that the flange 312 of the
container body 310 is pinched between the protrusion 337a to 337 and the ribs 334a to 334h
described later, and thereby maintain the attachment state to the container body 310 of the cap
304a.
[0138] The radial ribs 332a to 332h are provided in the inner surface of the top plate 330,
and extend radially in the shape of a gradual arc from the center of the top plate 330 toward the
side wall 331. As shown in Figs. 36 and 37, the outer ends of the radial ribs 332a to 332h are
not connected to the inner surface of the side wall 331.
[0139] The cross rib 334a is provided on the inner surface of the top plate 330, and
connects a pair of adjacent radial ribs 332a and 332h. Similarly, each of the other cross ribs
332b to 332h connects the corresponding pair of radial ribs. These cross ribs 334a to 334h
form first circular ribs coaxial to the opening part 321 on the smaller opening side of the funnel
320 and having the same diameter. Further, in the outside of the cross ribs 334a to 334h, a
plurality of cross ribs 335a to 335h are provided that connect a pair of adjacent radial ribs so as
to form second circular ribs concentric to the circle formed by the cross ribs 334a to 334h.
[0140] The height values of the radial ribs 332a to 332h and the cross ribs 334a to 334h
and 335a to 335h measured from the top plate 330 inner surface are set up such that the
individual end faces (the surfaces directed to the membrane 303) form the same plane. Further,
in the end faces of the cross ribs 334a to 334h and 335a to 335h, a notch 336 is formed as shown
in Fig. 38. The notch 336 serves as an air passage for connecting partitions formed by the
radial ribs 332a to 332h and the cross ribs 334a to 334h and 335a to 335h.
[0141] In the package 301 according to the present invention, the method of use (Figs. 6
and 7) described above is assumed. Thus, the cutting lines 309 (Fig. 9) for adjusting the
breaking strength are formed in the membrane 303. Thus, when the open end part of the
container body 310 sealed by the membrane 303 is deformed greatly so that a tension greater
than or equal to a predetermined value acts in a direction crossing the cutting line 309, the
membrane 303 can be broken. In the cap 304a having the above-mentioned configuration,
rigidity against bending and torsion is improved by virtue of the radial ribs 332a to 332h and the
cross ribs 334a to 334h and 335a to 335h. Thus, when the cap 304a is attached to the container
302, deformation at the open end of the container body 310 can be suppressed. Thus, according
to the cap 304a of the present embodiment, the surface is covered by the cap so that direct
damage to the membrane 303 is prevented. In addition, unexpected breakage can be prevented
that is caused by deformation in the container body 310.
[0142] Further, in a state that the cap 304a is attached to the container 302, as shown in
Fig. 36, the membrane 303 contacts with the surface formed by the radial ribs 332a to 332h and
the cross ribs 334a to 334h and 335a to 335h. Thus, even when a pressing force is applied on
the top plate 330 of the cap 304a, the pressing force is transferred to the membrane 303 in a
dispersed form. This prevents the breakage of the membrane 303 caused when the pressing
force is concentrated onto a single part.
[0143] In particular, in the cap 304a according to the present embodiment, the cross ribs
334a to 334h form a circle coaxial to the opening part 321 on the smaller opening side of the
funnel 320 and having the same diameter. Thus, as shown in Fig. 36, the end faces of the cross
ribs 334a to 334h abut against the opening part 321 of the funnel 320 via the membrane 303.
When a pressing force is applied on the top plate 330, a part nearer to the center bends more
easily. However, the radial ribs 332a to 332h suppress the bending. Further, the funnel 320
welded to the container body 310 prevents the bending of the top plate 330. Thus, breakage of
the center part of the membrane 303 is prevented more effectively. Further, when the
membrane 303 is pinched between the cross ribs 334a to 334h and the opening part 321 in a
close contact state, a situation is avoided that the contents of the container 302 move around to
the outer surface side of the funnel 320 through the opening part 321.
[0144] As shown in Fig. 35, the radial ribs 332a to 332h have a curved shape. Thus, the
cutting lines 309 having a straight shape provided in the membrane 303 do not completely
overlap with the radial ribs 332a to 332h. Further, the intersecting portion is minimized. This
prevents breakage of the membrane 303 occurring when a pressing force having a relatively low
strength is applied from the ribs 302a to 302h onto a cutting line 309. In particular, in the
present embodiment, the number of cutting lines 309 formed in the membrane 303 is different
from the number of radial ribs 332a to 332h. This configuration permits avoidance of a
situation that the break lines 309 of the membrane 303 coincide with the radial ribs 332a to 332h.
Thus, a situation can be prevented more effectively that the cutting lines 309 are broken
unintentionally when a shock is applied on the cap 304a.
[0145] Further, the outer ends of the radial ribs 332a to 332h outer end part and the inner
surface of the side wall 331 is disconnected. Thus, bending of the side wall 331 is permitted to
a certain extent. According to this configuration, even when a strong shock is applied on the
side wall 331 part at the time of drop of the package 301 provided with the cap 304a, instead of
that both of the side wall 331 and the top plate 330 are deformed, the side wall 331 alone cab be
bent so as to alleviate the shock. Thus, breakage of the membrane 303 at the time of drop of
the package 301 or the like is also prevented. In the present embodiment, as shown in Figs. 34
and 37, the protrusions 337a to 33 7d that engage with the flange 312 are arranged intermittently.
Thus, a part not provided with a protrusion in the side wall 331 has a high degree of freedom of
bending. Thus, the breakage preventive effect at the time of drop is improved further.
[0146] In the cap 304a according to the present embodiment, the holes 333a and 333b are
provided in the top plate 330, while the notches 336 are provided in the end faces of the cross
ribs 334a to 334h and 335a to 335h. Thus, an air releasing passage is ensured between the
partitions formed in the inner surface of the top plate 330 and between the inside and the outside
of the cap 304a. If such an air passage is not provided, a possibility arises that when a pressing
force or a shock acts on the cap, air compressed between the cap and the membrane 303 breaks
the membrane 303. In the cap 304a according to the present embodiment, an air passage is
provided, and hence this possibility is avoided.
[0147] In addition to the above-mentioned breakage preventive effect after attachment, in
the cap 304a according to the present embodiment, breakage of the membrane 303 possibly
occurring at the time of attachment of the cap 304a to the container 302 can also be prevented as
describes below.
[0148] At the time of attachment of the cap 304a to the container 302, with expanding the
side wall 331, the flange 312 of the container body 310 is fitted into the side wall 331. In this
process, air between the cap 304a and the membrane 303 is released outside through the holes
333a and 333b of the top plate 330 and the gaps formed between the protrusions 337a to 337d of
the side wall 331 inner surface. This avoids a possibility that at the time of attachment of the
cap 304a, the air compressed between the cap 304a and the membrane 303 breaks the membrane
303.
[0149] Further, the outer end parts of the radial ribs 332a to 33 2h are separated from the
inner surface of the side wall 331. Thus, at the time of fitting-in of the flange 312, the side wall
331 can easily be expanded. As a result, deformation in the container body 310 to be fitted in is
reduced. This prevents a situation that at the time of attachment of the cap 304a, the container
body 310 is deformed so as to break the membrane 303.
[0150] Further, the protrusions 337a to 33 7d that engage with the flange 312 are provided
partly rather than in the entire circumference of the side wall 331. This reduces the force
necessary for attaching the cap 304a. This also avoids deformation in the container body 310
and resulting breakage of the membrane 303.
[0151] As described above, according to the present embodiment, the cap 304a can be
realized that stably protects the membrane at each of the time of fabrication of the package 301
and the time after the fabrication. Further, the cap 304a according to the present embodiment
can be molded with a minimum amount of resin. This provides an advantage also from the
perspective of resource saving.
[0152] (Eighth embodiment)
Fig. 39 is a perspective view of a package having a cap according to an eighth
embodiment of the present invention. Fig. 40 is a sectional view taken along line C3-C3' in Fig.
39.
[0153] The basic configuration of the cap 304b according to the present embodiment is
the same as that of the cap 304a according to the seventh embodiment. Thus, the following
description is given with focusing attention on the difference between the present embodiment
and the seventh embodiment.
[0154] In the present embodiment, a plurality of slits 339 are formed in the side wall 331.
Further, in the inner surface of the side wall 331, a protrusion 340 is provided in the entire
circumference of the side wall 331 except for the part where the slits 339 are formed.
[0155] When the slits 339 are formed as described above, the degree of freedom of
deformation in the side wall 331 is improved. Thus, the side wall 331 bends at the time of drop
of the package 301 so as to alleviate the shock. This suppresses deformation in the container
body 310 and resulting breakage of the membrane 303.
[0156] Further, the slits 339 can reduce the force necessary for inserting the cap 304a.
Thus, deformation in the container body 310 at the time of attachment of the cap 304a and
resulting breakage of the membrane 303 can also be prevented.
[0157] (Other modifications)
Here, in each of the seventh and the eighth embodiments, the cross ribs are
provided in the inner surface of the top plate. However, a cap not provided with cross ribs may
be constructed depending on the construction material, the strength, and the size of the top plate
and the membrane.
[0158] Further, in each of the seventh and the eighth embodiments, the plurality of cross
ribs form a circle coaxial to the opening part on the smaller opening side of the funnel and
having the same diameter. However, this configuration is not an absolute requirement. That is,
a plurality of cross ribs may be arranged discontinuously or alternatively in the form of a
polygon. Further, the number of cross ribs is not limited to a particular value, and may be
arbitrary depending on the necessary strength of the cap and the like.
[0159] Further, in each of the seventh and the eighth embodiments, in addition to the
notches provided in the end faces of the cross ribs, notches may be formed in the end faces of the
radial ribs. Alternatively, in place of the notches provided in the end faces of the cross ribs,
notches may be provided only in the end faces of the radial ribs.
[0160] Further, in each of the seventh and the eighth embodiments, in place of the
notches provided in the end faces of the cross ribs, holes may be provided in the top plate of the
partitions closed by the radial ribs and the cross ribs.
[0161] Further, each of the seventh and the eighth embodiments has been described for a
case that the radial ribs are formed in an arc shape while the cutting lines of the membrane are
formed in a straight shape. However, the shapes of the radial ribs and the cutting lines are not
limited to particular ones. However, from the perspective of prevention of breakage of the
membrane as described above, shapes are preferable that the radial ribs and the cutting lines do
not coincide with each other.
[0162] Further, slits described in the eighth embodiment may be formed in the side wall
of the cap according to the seventh embodiment described above. Alternatively, protrusions of
the side wall inner surface of the cap according to the eighth embodiment described above may
be provide intermittently in the circumferential direction as in the seventh embodiment.
[0163] The seventh and the eighth embodiments justify the following items 1 to 10 as the
scope of protection of the present invention.
[0164] 1. A cap that is attached in an attachable and detachable manner to a package,
the package comprising: a container body of tubular shape having an open end; a funnel fitted in
the inside of the container body in a state that an opening part on a smaller opening side is
directed to the open end; and a membrane which closes the open end of the container body and
which is provided with a plurality of cutting lines extending radially from a center and is broken
by a pressing force from the outside, and the cap being for protecting the membrane, wherein
the cap comprises:
a top plate arranged such that one face opposes the membrane;
an annular side wall which is connected to the outer edge of the top plate and into
which the open end of the container body is fitted; and
a plurality of radial ribs provided in the one face of the top plate and extending
radially from the center of the top plate.
[0165] 2. The cap described in item 1, wherein the radial ribs extend such as not to
coincide with the breakage lines provided in the membrane.
[0166] 3. The cap described in item 1 or 2, wherein the radial ribs and the side wall are
disconnected from each other.
[0167] 4. The cap described in any one of items 1 to 3, further comprising a plurality of
cross ribs for connecting a pair of adjacent radial ribs.
[0168] 5. The cap described in item 4, wherein:
the opening part on the smaller opening side of the funnel is contact with the
membrane;
the end faces of the ribs and the cross ribs form the same plane which is in contact
with the membrane; and
the plurality of cross ribs form a circle concentric to the opening part on the
smaller opening side of the funnel and having the same diameter.
[0169] 6. The cap described in item 4 or 5, wherein:
the end faces of the radial ribs and the cross ribs form the same plane which is in
contact with the membrane; and
notches are formed in the end faces of the cross ribs.
[0170] 7. The cap described in any one of items 1 to 6, wherein a hole is formed in the
top plate.
[0171] 8. The cap described in any one of items 1 to 7, wherein:
a flange is provided at the open end of the container body; and
the cap further comprises a plurality of protrusions that protrude from the inner
surface of the side wall and are arranged intermittently in an extending direction of the side wall
and that engage with the flange.
[0172] 9. The cap described in any one of items 1 to 8, a plurality of slits are formed on
the side wall.
[0173] 10. A package for transferring contents into another container, comprising:
a container body of tubular shape having an open end;
a funnel accommodated in the inside of the container body in a state that an
opening part on a smaller opening side is directed to the open end;
material of powdered, granular, or liquid form charged into the container body;
a membrane that closes the open end of the container body and that is provided
with a plurality of cutting lines extending radially from a center and is broken by a pressing force
from the outside; and
a cap described in any one of items 1 to 9, attached such as to cover the membrane.
INDUSTRIAL APPLICABILITY
[0174] The present invention is applicable to a container and a package used for
transferring, into a preservation container, powdery, granular or liquid material having fluidity
like food such as freeze-dry coffee and powdered milk and toner for copying machine and laser
beam printer.
DESCRIPTION OF THE REFERENCE CHARACTERS
[0175] 1 Package

We claim:
[1] A funnel component that is fitted in a container body of tubular shape having an
open end, a bottom part and a side wall and the funnel component constituting a container for
transferring contents into a preservation container, comprising:
a funnel whose diameter decreases from a larger opening side toward a smaller
opening side; and
a plurality of ribs that extend radially from a center of an opening part on the
smaller opening side of the funnel and that bridge a part with another part of an inner surface of
the opening part on the smaller opening side.
[2] The funnel component as claimed in claim 1, wherein a pair of adjacent ribs form
the constant central angle.
[3] The funnel component as claimed in claim 1 or 2, wherein a plurality of cross ribs
for connecting a pair of adjacent ribs with each other.
[4] The funnel component as claimed in claim 3, wherein the plurality of cross ribs
form a circle concentric to the opening part on the smaller opening side of the funnel.
[5] The funnel component as claimed in claim 4, wherein end faces on the smaller
opening side of the plurality of cross ribs form the same plane.
[6] The funnel component as claimed in claim 4, wherein end faces on the smaller
opening side of the plurality of cross ribs and end faces, on the smaller opening side, of a part of
the ribs contained in the circle formed by the plurality of cross ribs form the same plane.
[7] The funnel component as claimed in claim 1 to 6, wherein end faces, on the
smaller opening side, of the ribs are located on the larger opening side relative to a plane
containing the end face on the smaller opening side of the funnel.
[8] A container for packing material of powdered, granular, or liquid form and
transferring the material into a preservation container, comprising:
a container body of tubular shape having an open end and a bottom part; and
a funnel component as claimed in claim 1 that is fitted in the open end of the
container body.
[9] A package for transferring contents into a preservation container, comprising:
a container body of tubular shape having an open end and a bottom part;
a funnel component as claimed in claim 1 that is fitted in the open end of the
container body;
material of powdered, granular, or liquid form charged into the container body;
and
a membrane that seals the open end of the container body and that is broken by a
pressing force from the outside.

A container is provided that is used as a container permitting easy transfer into
another container without spilling of contents at the time of work of refilling. The present
invention relates to a container that is fitted in a container body of tubular shape having an open
end, a bottom part and a side wall and that transfers contents into a preservation container. This
container has: a funnel component (201) provided with a funnel (220) whose diameter decreases
from a larger opening side toward a smaller opening side and provided with a plurality of ribs
(228) that extend radially from the center of an opening part (222) on the smaller opening side of
the funnel (220) so as to bridge a part with another part of the inner surface of the opening part
(222) on the smaller opening side; and a container body.